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CLEANING AND SANITIZING IN THE MILK PROCESSING INDUSTRY
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Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

Nov 02, 2014

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Page 1: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

CLEANING AND SANITIZING IN THE MILK PROCESSING INDUSTRY

Page 2: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

Competition forces each company to optimize its production

efficiency at the lowest cost. You – as a sanitation specialist –

have the responsibility to ensure your processes function

optimally. This responsibility also includes selecting and using

the appropriate products, procedures and programs.

Ecolab can supply the tailor made chemicals and equipment

for cleaning, sanitizing and chain lubrication in the milk

processing industry as well as for other fields of application.

To meet your needs or solve your problems, Ecolab provides

service by trained specialists and a wide selection of products

and equipment.

This brochure summarizes the result and knowledge of more

than 70 years of experience in serving the beverage and food

industries.

2

Page 3: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

Contents Page

Milk transportation 4

Milk cans 4Milk collecting trucks 5

Milk reception 6

Reception, storage tanks, pipelines 6

Raw milk processing 7

Pasteurizer, separator, homogenizer, pipelines 7Cleaning of milk bottles and crate cleaning 9

Long life milk production 10

UHT-plant 10Sterile tanks 11

Yoghurt production 12

Fresh cheese production 13

Cheese production 14

Cheese making machine, coagulator, cheese vats, pipelines 14Cheese moulds, cheese cloths, trays, boards, cheese grates 15

Butter production 16

Cream ripening vat 16 Cream heater 17Butter making machine, churn and worker, butter packing machine 17

Filling equipment for milk, fresh cheese, yoghurt and desserts 18

Ice cream production 19

Storage tanks, mixing tanks, pipelines 19Freezer 20 Filler

Evaporated milk-, milk powder production 22

Evaporator 22Spraying tower 22Roller-drum dryer 23

Water treatment 24

Boiler 24 Cooling system 24Ice water conservation 24

General plant cleaning 25

Exterior cleaning of equipment in all production rooms, floors and walls 25A septic filling rooms 26Floors 26Sanitary rooms 26Personnel 26

27P3-Equipment

27

21

Abbreviations

3

Page 4: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

4

Milk transportation

Methods Product Product Characteristics P Li St Al M Application/ControlCleaning by spraying in can washingmachines

P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + + + C. 2 – 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x + + + C. 0.5-1% T. 50-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

CombinedCleaning and sanitation by spraying in can washingmachines

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x + + + C. 0.5 – 2% T. 50-80°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein

CombinedCleaning and sanitation by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

T. cold to 50°C F. 0.2 S. 50ml L. 0.5n HCI I. Methyl Orange

x + + - C. 1-2%

Milk cans

Page 5: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

5

Milk collecting trucks

Methods Product Product Characteristics P Li SSSt

Al M Application/Control

CombinedCleaning and sanitation by spraying

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

+ + + + C. 0.5 – 2% T. 50-80°C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x + + - C. 1 – 2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Cleaning by spraying or circulation

P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.

x + - + C. 0.5-1% T. 60–90°C F. 0.06S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + - + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + + + C.0.5-2% T. 50-60°C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-aquanta OP Liquid acidic, phosphate free cleaning agent

x + + C. 0,5-2,0% T. 50-60°C F. 0,39 S. 50 ml L. 0,5n NaOH I. Phenolphthalein

Sanitation by spraying or circulation

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x + + 0 C. 0.2-0.5% T. cold/ambient

see special titration instructions datasheet

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x x - C. 0,1% T. up to 40°C

see special titration instructions datasheet

Page 6: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

6

Milk reception

Reception, storage tanks, pipelines

Methods Product Product Characteristics P LiSsSt Al M Application/Control

CombinedCleaning and sanitation by spraying

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x + + + C. 0.5 – 2% T. 50-80°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x + + - C. 1 – 2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Cleaning by spraying or circulation

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + - + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity

x + - + C. 1-2% T. 50-70°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Sanitation by spraying or circulation

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x + + 0 C. 0.2-0.5% T. cold/ambient

(see special titration instructions)

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x + C. 0,1% T. up to 40°C

(see special titration Instructions

CombinedCleaning and sanitation by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

T. cold to 50°C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange

x + + - C. 1-2%

Page 7: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Raw milk processing

Pasteurizer, separator, homogenizer, pipelines

Methods Product Product Characteristics P Li SSSt

AL M Application/Control

Cleaning by circulation(alkaline)

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity

x + + C. 1-2% T. 50-70°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

(acid) P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x + - C. 0.5-2% T. cold to 65°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

Additive to acids P3-stabicip NA Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.

x + + C. 0.3-0.5% T. 60 - 80°C

Single phase alkaline cleaning by CIP

Compound

P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Due to this combined effect acid cleaning steps might be eliminated or tremendously reduced, depending also on the water hardness.

x + - C. 0.5-1% T. 60–90°C F. 0.05 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

+

Page 8: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

8

Sanitation by circulation

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x T. up to 40°C

see special titration instructions datasheet

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x +

0 C. 0.2-0.5% T. cold/ambientsee special titration instructions datasheet

+ - C. 0,1%

Additives P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness.

x + + C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8%T. 70-90°C

P3-stabicip TH Neutral surfactant booster for alkaline and acid cleaning solutions to improve fat dissolving.

X + x + C. 0.1-0.3%T. 60-90°C

Pasteurizer, separator, homogenizer, pipelines

Methods Product Product Characteristics P Li SSSt

AL M Application/Control

Page 9: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

9

P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

C. 5-10% T. 30-60°C

Crate cleaning

Methods Product Product Characteristics Application/ControlCleaning by circulating or CIP-process

P3-aquanta extra Liquid neutral cleaner containing special wetting agents to grant a good cleaning, a spotless drying and a long term antistatic effect. In order to increase the cleaning effect it could be applied together with the carry over from the warm water rinsing or with 0.5 – 1% caustic soda.

C. 0.5-1% with water C. 0.3-0.5% with NaOH or carry over T. 40-80°C

Cleaning of milk bottles

Methods Product Product Characteristics P Li Ss

St M

Application/ControlAdditive to caustic soda solutions

P3-stabilon cip Liquid cleaning booster C. 0.15-0.3% T. 60 -80°C

Additive to concentratedcaustic lye (50%)

P3-stabilon WT Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation!Mixing ratio depends on degree of soil.

T. 70 – 90°C Mixing ratio of NaOH 50% and P3-stabilon WT 95:5 for normal soil 90:10 for heavy soil Applicationconcentration of above mixture 4%

Antifoamers P3-prevafoam PB Neutral liquid antifoam agent containing foam depressing surfactants (readily biodegradable), to be added to alkaline solutions if required.

C. PET: 0.01 – 0.03% (100-300 gr/m³)

Scale preventor P3-polix XT Liquid acid concentration containing organic sequestering agents to prevent calcium deposits in the warm water rinsing selection. P3-polix XT has a threshold effect on the water hardness, but in order to prevent a settling of the hardness particles the compartments should be rinsed thoroughly after each production.

C. 5 – 80 ppm depending on water hardness.

Sanitizer for rinsing water

P3-hypochloran50 P

Sanitizer with stabilized available chlorine.

x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C

see special instructions datasheet

for alkaline single phasecleaning.

xx

+

+

+

+

Page 10: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Long life milk production

UHT-plant

Methods Product Product Characteristics P Li M Application/ControlIntermediatecleaningUnder production conditions,circulating at 140°C

Compound(alkaline)

P3-mip 100 Highly alkaline product containing surfactants, complexing, sequestering and other cleaning agents for the removal of organic and inorganic precipitates. Due to this combined effect and acid cleaning step in the intermediate cleaning can be neglected. Concentration depends on water hardness.

x - C. 2.5-3% T. 130-140°C F. 0.06 S. 50 ml L. 0.5 n HCI I. Phenolphthalein

Additiveto caustic soda solutions

P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.

x + C. soft water 0.3-0.5% Medium hard 0.5-0.7% hard 0.7-0.9% T. 130-140°C

Acid treatment P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x - C. 1-2% T. 140°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

Additive to acids P3-stabicip NA Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.

x + C. 0.3-0.5% T. 60 - 80°C

Main cleaningBy circulation at 80-90°C

Compound(alkaline)

P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends onwater hardness.

x 0 C. 2-3% T. 70–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Additiveto caustic soda solutions

P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.

x 0 C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90°C

Acid treatment P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x 0 C. 1-2% T. 80-90°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

Page 11: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Sterile tanks

Methods Product Product Characteristics P Li M Application/ControlCombinedCleaning and sanitation by spraying

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

T. 50-80°C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

+ + C. 1-2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

+ + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

C. 0,1% T. up to 40°C

(see special titration Instructions

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

+ 0 C. 0.2-0.5% T. cold/ambient

(see special titration instructions)

+ - C. 0.5-1%

+

Cleaning byspraying orcirculation

Sanitation byspraying orcirculation

Conveyor chains

Types Product Product Characteristics Application/ControlLubricant for cardboard boxes

P3-lubostar CP Liquid, soap free chain lubricant for card boxes- suitable for all water hardnesses - phosphate free

C. 0.2 – 0.4% Continuous dosing

Page 12: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Yoghurt production

Methods Product Product Characteristics P Li M Application/ControlCombinedCleaning and sanitation by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

x - C. 1-2% T. cold to 60°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein

Cleaning by circulation

P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.

x + C. 0.5-1% T. 70–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip RC Alkaline cleaner containing complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning.

x + C. 1-3% T. 60–80°C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Additive to alkalinesolutions

P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.

x + C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90°C

Sanitation by circulation

P3-hypochloran50 P

Sanitizer with stabilized available chlorine.

x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C

see special instructions datasheet

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

C. 0,1% T. up to 40°C

see special titrationinstructions datasheet

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x 0 C. 0.2-0.5%T. cold/ambient

(see special titration instructions)

x

Page 13: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Fresh cheese production

Methods Product Product Characteristics P Li M Application/ControlCombinedcleaning and sanitation by spraying or circulation

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

x - C. 1-2% T. cold to 60°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein

Cleaning by circulation

P3-mip zentra Alkaline cleaner with complexing and sequestering agents for use in fresh cheese separators. Approved by Westfalia.

x 0 C. 2-3% T. 80°C F. 0.1 S. 50 ml L. n/2 HCl I. Phenolphthalein

P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x 0 C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

Additiveto caustic soda solutions

P3-stabicip XT Liquid concentrate of active ingredients; contains surfactants with defoaming effect as an additive to caustic soda solutions in CIP systems

x 0 C. 0,1 - 1 % T. 50 - 80°C

Combinedcleaning and sanitation by circulation

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x - C. 1-3% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Sanitation by circulation

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

C. 0,1% T. up to 40°C

see special titrationinstructions datasheet

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x 0 C. 0.2-0.5% T. cold/ambientsee special titration instructions datsheet

x

Page 14: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Cheese production

Cheese making machine, coagulator, cheese vats, pipelines

Methods Product Product Characteristics P Li M Application/ControlCombinedcleaning and sanitation by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

x - C. 1-2% T. cold to 60°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein

Cleaning by circulation or spraying

P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity.

x + C. 1-2% T. 50-80°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x + C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

Combinedcleaning and sanitation by circulation or spraying

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x - C. 1-3% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x + C. 0.7-1.5% T. 50-80°C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein

Sanitation by circulation

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x C. 0,1%T. up to 40°C

see special titrationinstructions datasheet

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x 0 C. 0.2-0.5% T. cold/ambient

(see special titration instructions)

Page 15: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Cheese moulds, cheese cloth, trays, boards, cheese grates

Methods Product Product Characteristics P LiStSt Al Application/Control

Combinedcleaning and sanitation by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

x + - C. 1-2% T. cold to 50°C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange

CombinedCleaning and sanitation by spraying

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x + + C. 0.7-1% T. 60-70°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein

P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x + + C. 0.5-1%T. 60-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x - C. 1-2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Cleaning by spraying

P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity.

x + - C. 1-1.5% T. 60-80°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x + - C. 0.5-1.5% T. 60-70°C F. 0.24 S. 50 ml L. 1n NaOH I. Phenolphthalein

Sanitation by spraying or by hand

P3-hypochloran50 P

Sanitizer with stabilized available chlorine.

x C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C

see special instructions

Page 16: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Butter production

Cream ripening vat

Methods Product Product Characteristics P LiStSt

AlM Application/Control

Combinedcleaning and sanitation by spraying or circulation

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x + + + C. 0.5-2% T. 50-80°C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x + + - C. 0.5-2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Cleaning by spraying or circulation

P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates.

x + - + C. 0.5-1.5% T. 80–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

+ - + C. 1-2%T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

Sanitation by spraying or circulation

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

C. 0,1% T. up to 40°C

see special titrationinstructions datashe

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x + + 0 C. 0.2-0.5% T. cold/ambient

see special titration instructions datashe

datasheet

datasheet

x

x

Page 17: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

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Cream heater

Methods Product Product Characteristics P Li M Application/ControlCleaning by circulation

P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates.

x + C. 0.5-1.5% T. 80–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + C. 2-3% T. 70-80°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x - C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

Sanitation by circulation

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

C. 0,1% T. up to 40°C

see special titrationinstructions datasheet

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x 0 C. 0.2-0.5% T. cold/ambient

see special titration instructions datsheet

Butter making machine, churn and worker, butter packing machine

Methods Product Product Characteristics P LiStSt

AlM Application/Control

Combinedcleaning and sanitation by circulation or by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

T. 50-60°C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x + + 0 C. 1-1.5% T. 50-80°C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein

x + + - C. 1-2%

x

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18

Filling equipment for milk, fresh cheese, yoghurt and desserts

Methods Product Product Characteristics P LiStSt

AlM Application/Control

Cleaning by circulation

P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + + + C. 0.5-2% T. 60-70 F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip RC Alkaline cleaner containing complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning.

x +. - + C. 0.5-1.5% T. 50–70°C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Combinedcleaning and sanitation by circulation

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x + + - C. 1-2% T. cold to 50°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Sanitation by circulation

P3-hypochloran50 P

Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 2

see special instructiP3-oxonia active Slightly acid sanitizer based on a stabilized

combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x + + 0 C. 0.2-0.5% T. cold/ambient

see special titration instructions datashe

Sanitation by soaking(overnight,weekends)

P3-trimeta SAN conc

Neutral product based on Biguanide. Free of quaternary ammonium compounds. Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents.

x + + + C. 0.05-0.2% T. cold/ambient (see special titr

instructions)

Cleaning by circulation and spraying of fillers/packers

P3-mip FPC Mild alkaline cleaner containing surfactants, antifoam and sequestering agents. Suitable for all materials used in fillers. Low foaming. Removes oil and fat.

x + + - C. 0.5-2% T. 30-60°C F. 0.725 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Outside cleaning of filling- and other dairy equipment

See also “Generalplant cleaning”

P3-topax 12 Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.

x + + - C. 2-5% T. 20-60°C F. 0.4 7 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Products are approved and listed by leading equipment manufacturers!

to 20°C seespecial instructions

(see specialtitration instuctions)

datasheet

to 20°C seespecial instructions

(see specialtitration instuctions)

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19

Ice cream production

Storage tanks, mixing tanks, pipelines

Methods Product Product Characteristics P LiStSt

AlM Application/Control

Cleaning by spraying,circulation or by hand

P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + + + C. 0.5-3% T. 50-60°C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + - + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x + + + C. 0.5-1% T. 50-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

CombinedCleaning and sanitation by spraying,circulation or by hand

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x + + - C. 0.5-1.5% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Sanitation by spraying,circulation or by hand

P3-hypochloran50 P

Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C

see special instructions datashe

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

C. 0,1% T. up to 40°C

see special titrationinstructions datashe

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x + + 0 C. 0.2-0.5% T. cold/ambient

see special titration instructions datashe

20°C see special instructionsdatasheet

datasheet

datasheet

x

20°C see special instructionsdatasheet

datasheet

datasheet

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20

Freezer

Methods Product Product Characteristics P LiStSt

AlM Application/Control

Cleaning by circulation

P3-mip LF Alkaline cleaner with surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + + + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

Combinedcleaning and sanitation by circulation

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water.A 1% solution contains 225 ppm available chlorine.

x + + - C. 1-2% T. 40-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Sanitation by circulation or immersion

P3-hypochloran50 P

Sanitizer with stabilized available chlorine.

x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C

see special instructionsP3-triquart Neutral sanitizer based on quaternary

ammonium compounds (QAC). Extremely good sanitizing effect by supplementary reduction of surface tension.

x + + + C. 0.1-0.3% T. cold/ambient

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21

Filler

Methods Product Product Characteristics P Li M Application/Controlcleaning by circulation

P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + C. 2 – 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip LF Alkaline cleaner with surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity.Suitable for single phase alkaline cleaning.

x + C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x - C. 0.5-1% T. 50-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

Combinedcleaning and sanitation by circulation

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x - C. 1-2% T. cold to 50°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Combinedcleaning and sanitation by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

x - C. 1-2% T. cold to 50°C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein

Sanitation by soaking(overnight,weekends)

P3-trimeta SAN conc.

Neutral product based on Biguanide. Free of quaternary ammonium compounds. Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents.

x + C. 0.05-0.2% T. cold/ambient

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22

Evaporated milk-, milk powder production, whey, skim milk

EvaporatorMethods Product Product Characteristics P Li Application/ControlCleaning by circulation

P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning.

x C. 2-3% T. 60–80°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Additiveto caustic soda solutions

P3-stabicip AD Concentrated liquid mixture of surfactants, complexing, sequestering and antifoam agents.Used in combination with caustic soda solutions.

x C. 0.1-0.3% T. 60-80°C

P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness.

x C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.7% T. 70-90°C

Acid treatment P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x C. 1-2% T. cold to 65°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

Additive to acids P3-stabicip NA Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.

x C. 0.3-0.5% T. 60 - 80°C

Spraying towerMethods Product Product Characteristics P Li Application/ControlCombinedcleaning and sanitation by circulation or spraying

P3-asepto MT Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine.

x C. 1-2% T. 50-60°C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

P3-mip 100 Highly alkaline product containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning.

x C. 0.5-1% T. 60–70°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Cleaning by circulation

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23

Roller-drum dryerMethods Product Product Characteristics P Li Application/ControlCleaning by hand or spraying P3-asepto MT

Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine.

C. 1-2% T. 50-60°C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Combinedcleaning and sanitation

P3-ZSlightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

x C. 1-2% T. cold to 50°C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange

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24

Water treatment

Boiler

Methods Product Product Characteristics Application/ControlDesccaling

P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

C. 5-10% T. 30-60°C

Cooling System

Ice water conservation

Type Product Product Characteristics P Li

Application/ControlPrevention of bacteria growth P3-polix DES

Disinfectant based on biguanid and quaternary ammonium compounds (QAC).

X C. 0.05-0.1%

Type Product Product Characteristics Application/Control

Descaling P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

C. 5 – 10%T. 30 – 60°C

Scale and corrosion prevention

Cooling Care EFM A corrosion and scale inhibitor based on

low phosphorus phosphonates and bio

degradable polymeres

Undiluted dosing straight into the

water system. Typical use

concentration 180 – 220 ppm.

For more detailed information

see our Technical Data Sheet

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25

General plant cleaning

Exterior cleaning of equipment in all production rooms, floors and walls

Methods Product Product Characteristics P LiStSt Al Cu Application/Control

Low pressure foam cleaning and sanitation with P3 foam cleaning systems (see special brochures for equipment)

P3-topax 12 Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.

x + + + C. 2-5% T. 20-60°C F. 0.47 S. 50 ml L. 0.1 n HCl I. Methyl Orange

P3-topax 19 Highly alkaline product with complexing agents for heavy soils.

x + + - C. 2-5% T. 20-60°C F. 0.25 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-topax 52 Acid cleaner based on phosphoric acid, removes inorganic residues, scale deposits and light grease. Leaves surfaces shiny.

x + - + C. 2-5% T. 20-60°C F. 0.27S. 50 ml L. 1 n NaOH I. Phenolphthalein

P3-topax 56 Acid cleaner based on phosphoric acid with inhibitors, removes inorganic residues, scale deposits and light grease.

x + + + C. 2-5% T. 20-60°C F. 0.32 S. 50 ml L. 1 n NaOH I. Phenolphthalein

P3-topax 66 Alkaline combined cleaner and sanitizer especially suited for the removal of heavy organic residues.

x + 0 0 C. 2-5% T. 20-60°C F. 0.8 6 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-topax 686 Liquid, alkaline cleaning agent with available chlorine

x x x 0 C. 2-5% T. 40-60°C F. 0,222 S. 100 ml L. 0,1 n HCL I. Phenolphthalein

P3-topax 99 Neutral product for foam disinfection based on alkylamine acetates.

x + + + C. 2% T. ambient

(see special titrationinstructions)

All products are also suitable for high pressure machines

P3-triquart Sanitizer based on quaternary ammonium compounds. Also applicable by spraying device.

x + + + C. 0.1-0.3% T. ambient

Products are approved and listed by leading equipment manufacturers!

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Aseptic filling rooms

Methods Product Product Characteristics P LiStSt Al C

uApplication/Control

Air sanitation by special fogging machines

P3-triquart Liquid, neutral disinfection agent x x x - C. 0,2 - 0,4 % T 20 - 40°C

Floors Methods Product Product Characteristics Application/ControlManual or automatic cleaning of floors (brushes or single disc machines)*

P3-clint KF Liquid, alkaline cleaning agent for plant cleaning and vehicle cleaning

C. 2 - 4% T. 40-60°C F. 1,2 S. 50 ml L. 0,5 n HCL I. Phenolphthalein

* We can also offer floor cleaning machines, please ask for our detailed catalogues!

Sanitary rooms

Methods Product Product Characteristics Application/ControlManual cleaning Liquid, acid specialty cleaner for sanitation

areas as well as for maintenance cleaning Spray and disperse undiluted.After a short contact time rinse off with clear water.

Personnel

Methods Product Product Characteristics Application/ControlHand cleaning and sanitizing

P3-manosan Antimicrobial hand washing lotion, perfume-free.

Put on dry hands, rub well and rinse off with water.

Hand washing P3-manosoft Mild general hand wash lotion, perfume-free.

Put on dry hands, rub well and rinse off with water.

Sanitation of hands

P3-manodes Neutral, liquid had disinfectant, based on alcohol, perfume-free.

Rub in dry hands until are dry again

Hand care P3-manoguard Hand care lotion, which prevents dehydration of the skin, perfume-free.

Rub in dry hands until skin is covered, before starting work and after finishing work.

*All products are applied best in P3- manocenter

Info

Methods Product Product Characteristics Application/Control

Manual cleaning Into Sanitary cleaner for daily and heavy-duty

cleaning tasks.

For all acid-resistant

surfaces.

Apply diluted.

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27

P3-Equipment

We plan, develop, supply, install and service for you:

complete automatic conveyor lubrication systems,

dosing and proportioning pumps and systems to dispense cleaners and sanitizers,

conductivity measuring equipment to control alkaline, acid or sanitizing solutions,

foam cleaning systems.

Abbreviations: Key to the symbols used:

Special remark : The titration instructions for alkaline solutions are only valid for fresh solutions. Used solutions must be titrated against phenolphthalein and methyl orange as indicators, calculation: (2p – m) x factor.

P = powder Li = liquid Al = aluminium Cu = copperSt = stainless steel St (4301, AISI 304 4401, AISI 316) M = Multiple use of solution possible Br = Brass

- = not suitable + = suitable 0 = limited suitable

C. = concentration T. = temperature F. = factor S. = sample I. = indicator L. = titration solution

Page 28: Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

Ecolab Export GmbHP.O. Box 13 02 7040552 Düsseldorf GermanyPhone: +49 (0) 211 9893-928Fax: +49 (0) 211 9893-207

For each P3-product mentioned in this brochure, a separate leaflet is available providing detailed information about composition, characteristics and application. These technical information sheets are available upon request.

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www.ecolab.com