52 CPC Sealing Accessories Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connector Sealing Accessories Sealing Caps for Receptacles only Sealing caps are used to protect exposed contacts of unmated receptacles. Material and Finish Cap—Thermoplastic, heat stabilized, fire resistant, self-extinguishing, 94V-1 rated, black Sealing Gasket—Neoprene, black Bead Chain—Steel, nickel plated Bead Chain Coupling—Brass, plated nickel Cable Entry Seals Heat Shrinkable Sealing Boots Cable entry seals are used with jacketed cable to provide an environmentally sealed wire-to- connector system. They can be used with either plugs or receptacles. Thick Wall Boots Material Internal Sleeve—Nylon Outer Tubing—Polyolefin, black Shell Series Dimensions Plastic Strap Metal Bead Chain Size A B Part No. Part No. 11 1 & 2 .360 .927 206903-1 208800-1 9.14 23.55 13 1 .360 1.055 211870-1 213485-1 9.14 26.80 17 1,2,& 3 .360 1.295 207445-1 208652-1 9.14 32.89 23 1, 3, & 4 .460 1.728 207446-1 208680-1 2 11.68 43.89 207446-2 208680-2 .143 [3.63] Dia. Plastic Strap Jacketed Cable B Dia. Min. A Min. 3.000 ±.030 [76.2 ±0.76 ] Thin Wall Boot Material Inter Sleeve—Nylon Outer Tubing—Polyolefin Expanded Wall Thickness— .020 [0.51] Max. Recovered Wall Thickness— .040 [10.16] Sealing Range—.250 [6.35]- .500 [12.70] Dia. .625 ±.015 [15.88 ±0.38 ] Dia. 1.027 [26.09] Dia. Threaded Sleeve Tubing with Sealant .875 ±.010 [22.22 ±0.25 ] 2.000 ±.025 [50.80 ±0.64 ] 15/16-20 UNEF 38 THD Shell Size 17 Part No. 213933-1 B ±.015 [±0.38] A Shell Dimensions Expanded Sealing Max. Recovered Size Wall Range Inside Part A B Thickness (Dia.) Diameter No. 11 2.500 .625 .050 Ref. .250 - .600 .160 54010-4 63.50 15.88 1.27 Ref. 6.35 - 15.24 4.06 .250 54010-1 6.35 13 2.500 .775 .060 Ref. .250 - .375 .220 54123-2 63.50 19.68 1.52 Ref. 6.35 - 9.53 5.59 .375 - .725 .300 54123-1 9.53- 18.42 7.62 17 2.500 .975 .060 Ref. .400 - .875 .375 ef. 54011-1 63.50 24.76 1.52 Ref. 10.16 - 22.22 9.52 3.000 . 54011-3 76.20 23 3.000 1.250 .070 Ref. .550 - 1.250 .500 54012-1 76.20 31.75 1.78 Ref. 13.97 - 31.75 12.70
37
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Circular Plastic Connector Sealing Accessories · Sealing Caps for Receptacles only Sealing caps are used to protect exposed contacts of unmated receptacles. Material and Finish ...
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52
CPC
Seal
ing
Acce
ssor
ies
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Circular Plastic Connector Sealing Accessories
Sealing Caps for Receptacles only
Sealing caps are used to protectexposed contacts of unmated receptacles.
Material and FinishCap—Thermoplastic, heat stabilized,fire resistant, self-extinguishing, 94V-1rated, blackSealing Gasket—Neoprene, blackBead Chain—Steel, nickel platedBead Chain Coupling—Brass, platednickel
Cable Entry SealsHeat Shrinkable Sealing Boots
Cable entry seals are used withjacketed cable to provide anenvironmentally sealed wire-to-connector system. They can be usedwith either plugs or receptacles.
Thick Wall Boots
MaterialInternal Sleeve—NylonOuter Tubing—Polyolefin, black
Shell SeriesDimensions Plastic Strap Metal Bead Chain
Note: Jacketed cable seals must beused with large cable clamps and can be used on plugs or receptacles.Large cable clamps are to be ordered separately (see page 38).Each jacketed cable seal kit includes:• Peripheral Seal—to be
discarded if kit is used on plug.Additional seals may be purchased (see page 51)
• Jacketed Cable Seal• Back-Shell Extender• Special Clamp Saddle—to be
used in lieu of clamping insertsupplied with large cable clamp
Rubber BootRubber boots are used with jacketed cable to provide splash-proof connections for Series 1 and Series 3 connectors.(Not for Metal Shell Connectors.)
MaterialBlack neoprene
3.500±.030
[88.9±0.76]
1.095[27.81]
Dia.
See SealingRange (Dia.)
SpecialClampSaddle
Large Cable ClampPart No. 206512-5
(See Note)
Back-ShellExtender
Collar
JacketedCable Seal*
Plug(See Note)
SealingRange Kit
(Dia.) Number
.300-.4507.62-11.43 207052-1
.450-.60011.43-15.24 207052-2
.600-.87515.24-22.22 207052-3
*Jacketed cable seal is pressed flush against rearconnector face when back-shell extender is threadedonto rear of connector.
1.800±.020
[45.72±0.51]
Plug(See Note 1)
RubberBoot
JacketedCable
D C
Shell Cable Dia. Dimensions PartSize Sealing Range A B C D No.
Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles,except Series 2 connectors.
Notes: 2. For detailed performance data on rubber boots, refer to Product Specification No. 108-10024.
+.0001.290–0.15
[32.77–0.38]Dia.
B ±.010[±0.25]
A ±.010[±0.25]
CPCSealing
Accessories
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
54
CPC
Seal
ing
Acce
ssor
ies
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
n Fittings allow more reliable connections to be made
n Sealed fittings enhance reliability of machineryoperating under manyextreme environmental conditions encountered in manufacturing and construction industries
n High-quality, completesystems are available combining innovative technology with rapid in-stock availability
n Conforms with the latestindustry standards
n Recognized under theComponent Program ofUnderwriters Laboratories Inc. on applied products asmarked.
n Certified by CanadianStandards Association onapplied products as marked.
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
55
56Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
manufacturers’ Metal-ShellSizes 20-14 and 18-10, MIL-C-5015 StyleConnectors
n High impact resistant plastichousing
n Lighter weightn Lower costn Industry accepted, Type III+
pin and socket contacts,available on reels in strip-form for high volume, lowcost, automatic machine terminations
n Contacts also available inloose piece form for lowvolume, prototype ormaintenance and repair
n Housing designed to preventmismating with other insertarrangements
n Recognized under theComponent Program ofUnderwriters Laboratories Inc., File No. E28476
n Certified by Canadian StandardsAssociation,File No. LR 7189
This new addition to theAMP Circular PlasticConnector Line isspecifically designed to beintermateable with othermanufacturers’ Metal-Shellsizes 20-14 and 18-10, MIL-C-5015 Style ConnectorSystems. The high impactresistant plastic housingoffers the advantages oflighter weight and lowercost than existing metalshell connectors. Inaddition, the connectordesign prevents mismatingwhen used with other insertarrangements. As part ofthe AMP Multimate Family ofConnectors, the MIL-C-5015style connector offers theadditional economies ofcrimp Type III+ Pin andSocket contacts in reel-mounted, strip-form for highvolume automatic machinetermination, as well as inloose piece form for lowvolume, prototype ormaintenance and repair.
Technical DocumentsApplication Specification114-10004 Contacts, Type III+Product Specifications108-10024 CPC Connectors108-10042 Contacts, Type III+Instruction Sheets408-7582 Accessories for
CPC Connectors408-7592-A Improved Strain
Relief Clamps forCPC Connectors
408-7593 CPC Connectors
R
R
57Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Reverse Sex (Accepts pins)Part Number 213571-2 without Cable Clamp
Standard Sex (Accepts sockets)Part Number 213652-1 without Cable Clamp
Cable Clamps O.D.Part No. Type Max.
206070-8 standard .453[11.51]
206322-9 large .703[17.86]
Receptacle, Square Flange
Reverse Sex (Accepts sockets)Part Number 213570-1
Standard Sex (Accepts pins)Part Number 213651-1
Receptacle, Free-Hanging
Reverse Sex (Accepts sockets)Part Number 213650-1
5-20 Self Tapping Screw,Quantity 2
1.180[29.97]
Dia.
.578[14.68]
.625[15.88]
1.410/1.350[35.81/34.29]
Dia.
2.839±.040
[72.11±1.02]
Panel Cutout
1.565[39.75]
Max. Dia.
Mating Face
Clamping Inserts.703
[17.86]Max. Outside Dia.
1.210[30.73]
Max.
.161[4.09]
1.156±.010
[29.36±.025]Typ.
1.131±.025
[28.73]Dia.
1.665±.030
[42.04±0.76]
1.174±.010
[29.82±0.25]
1.156±.010
[29.36±0.25]Typ.
Assembled with Cable Clamp
1.635[41.53]Max.
15/16-20 UNEF
1.180[29.97]
Dia.
1.045±.003
[26.54±0.08]Dia.
1.635[41.53]Max.
15/16-20 UNEF
Standard Sex
Reverse Sex
Coupling Ring
1.470[37.34]
Max. Dia.
1 1/4-18 UNEF
1.500±.025
[38.10±0.64]
1.165±.010
[29.59±0.25]Dia.
1.156±.010
[29.36±.025]Typ.
1.500±.025
[38.10±0.64]
Reverse Sex
Standard SexMating Face
1.560[39.62]
Max.1.156±.010
[29.36±.025]Typ.
1 1/4-18 UNEF
1.500±.025
[38.10±0.64]
Mating Face
1 1/4-18 UNEF15/16-20 UNEF
1.210[30.73]
Max.
1.165[29.59]
Dia.
1.500±.025
[38.10±0.64]
1.156±.010
[29.36±0.25]Typ.
.578[14.68]
.125+.007- 0.00
3.18+.018- 0.00
4 Plc.
1.045±.003
[26.54±0.08]Dia.
1.165±.010
[29.59±0.25]Dia.
1.156±.010
[29.36±.025]Typ.
MIL-C-5015
StyleCircularPlastic
Connectors
58Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Reverse Sex (Accepts pins)Part Number 213671-1 without Cable Clamp
Wire Size Range Ins. Dia. Contact Strip Form Contact No. Loose Piece Contact No. Strip Form Hand ToolAWG mm2 Range Finish Code Pin Socket Pin Socket Applicator Part No.
.060-.135 B 213605-7 1-66563-1 — 66565-7 567363-□†† 91542-1524-20 0.2-0.6 1.52-3.43 A — 66563-8 — 66565-4
.110-.150 B 213603-5 66598-9 213603-6 66601-9 466958-1†† (for Sockets)18-14 0.8-2 2.79-3.81 or 567364-□†† 91521-15
A 213603-3 66598-2 213603-4 66601-2 or 567834-1†† (for Sockets)
††Note: Applicators for AMP semiautomatic or fully-automatic termination equipment are available. Contact Technical Support.***MIL-C-5015 style connectors require a longer Multimate pin contact. This contact is .145 [3.68] longer than the standard Multimate pin contacts. It is not for
use in other Multimate connectors, socket contacts are standard Multimate Type III+ contacts.Extraction Tool Part No. 305183Note: Gold-plated contacts should not be mated with tin or silver plated contacts.5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1,Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
.560[14.22]
1.174±.010
[29.82±0.25]
15/16-20 UNEF
1.620±.010
[41.15±0.38]
.925±.003
[23.50±0.08]Dia.
1 1/18-18 UNEF Coupling Ring
1.435±.010
[36.45±0.25]Dia.
1.375±.015
[34.92±0.38]
1.375±.015
[34.92±0.38]
1.062±.010
[26.97±0.25]Typ.
1.062±.010
[26.97±0.25]Typ.
1 1/18-18 UNEF-2A
1.450±.010
[36.83±0.25]
.990±.010
[25.15±0.25]Dia.
15/16-20 UNEF-2A
1.200±.010
[30.48±0.25]
1.115±.004
[28.32±0.10]Dia.
[ ]
1.285/1.320[32.64/33.53]
Dia.
Panel Cutout
1.062±.010
[26.97±0.25]Typ.
.531[13.49]
.125+.007- 0.00
3.18+.018- 0.00
4 Plc.
.531[13.49]1.062±.010
[26.97±0.25]Typ.
1 1/18-18 UNEF-2A
.535[13.59] Pin*** Socket
Receptacle, Square Flange
Reverse Sex (Accepts sockets)Part Number 213667-1
Receptacle, Free-Hanging
Reverse Sex (Accepts sockets)Part Number 213668-1
Type III+ Contacts
MaterialContact—BrassSpring—Stainless Steel
Contact FinishA—.000030 [0.00076] gold on theelectrical engagement area over .000030[0.00076] min. nickelB—Tin
Related Product DataApplication Tooling—Pages 76-79M
IL-C
-501
5St
yle
Circ
ular
Plas
ticCo
nnec
tors
Engineering Notes
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
59
60Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Met
al-S
hell
Circ
ular
Plas
ticCo
nnec
tors
Metal-Shell Circular Plastic Connectors
Product Factsn Economical combination
of thermoplastic UL 94V-0 rated connectorhousings and metal shells
n Available in three sizes:n Series 1–Accepts
Multimate contacts, shellsizes 14-5, 14-7, 22-16,28-24, and 28-37 standardsex; 14-5, 14-7, 22-14,and 28-37 reverse sex
n Series 2–Accepts 20 DFand 20 DM contacts, shellsizes 22-28 and 28-63standard sex; 22-28 and28-57 reverse sex
n Series 3–Accepts Type XIIpower contacts, shellsizes 22-3 and 28-7standard and reverse sex
n Series 4–Accepts Multimatecontacts, and Type XIIpower contacts, shell size28-16M and 28-22Mstandard sex
n Compatible with MIL Spec metal housing typeconnectors
n Choice of applicationtooling to meet allproduction requirements
AMP Metal-Shell CircularPlastic Connectors offer the reliability of higherpriced all metal connectorsat a fraction of the cost, andare offered in the morepopular contactconfigurations.
Connector housings aremade of lightweight, sturdy,thermoplastic material thatare UL 94V-0 rated, withzinc alloy, nickel platedshells for added strengthand protection. These connectors are available in a variety of configurations to meet your signal, low current and high currentrequirements. Operatingtemperatures range from-55°C to +125°C [-67˚F to+257˚F].
Signal and low current isprovided by a choice ofAMP Multimate contacts:.062 [1.57] pin diameterand 20 DF and 20 DMcontacts, .040 [1.02] pindiameter. High currentrequirements are met by the Type XII capable ofcarrying up to 35 amperesof current.
AMP Metal-Shell CircularPlastic Connectors areavailable in square flangereceptacles and free-hanging plug connectors.
For additional economy,industry accepted AMPType III+ pin and socketcontacts are available onreels in strip-form for highvolume, low cost, automaticmachine terminations. Forlow volume, prototype ormaintenance and repairType III+ contacts are alsoavailable in loose pieceform.
61Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Metal-Shell Circular Plastic Connectors, Series 1
Metal-Shell CPCConnectors, Series 1,Standard Sex
Listed part numbers are forconnectors only; contacts mustbe ordered separately.
Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel
The TETRASEALS Ring provides splash-proof sealing between mating metalshells. It is located behind the plug shell external keys (under the coupling ring).When mated with a receptacle, the ringis compressed against the inside diameter of the mating end edge of thereceptacle shell.
Rear Mount Panel Cutout Front Mount Panel Cutout
Square Flange Receptacles(Accepts Multimate Pins)
Plugs(Accepts Multimate Sockets)
F
E
JDia.
HDia.
D
A
K
Mating Face
Mating Face
E
.975±.010
[24.77±0.03]2 Plc.
L
M
B
Arrangement Square Flange Plug Part No.Receptacle without TETRASEALS Ring with TETRASEALS Ring
Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max.
JDia.
GDia.
E
TETRASEALSRing
Metal-ShellCPC
Series1
62Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Met
al-S
hell
CPC
Serie
s1
Metal-Shell Circular Plastic Connectors, Series 1 (Continued)
Metal-Shell CPCConnectors, Series 1,Reverse Sex
Listed part numbers are forconnectors only; contacts mustbe ordered separately.
Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel
The TETRASEALS Ring provides splash-proof sealing between mating metalshells. It is located behind the plug shellexternal keys (under the coupling ring).When mated with a receptacle, the ringis compressed against the insidediameter of the mating end edge of thereceptacle shell.
Arrangement Square Flange Plug Part No.Receptacle without TETRASEALS Ring with TETRASEALS Ring
63Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Metal-Shell CPC Connectors, Series 1, Contact Arrangements
Note: Contact arrangementsshown are of pin mating face (plugor receptacle). Socket mating faceis mirror image.
64Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Met
al-S
hell
CPC
Serie
s2
Metal-Shell Circular Plastic Connectors, Series 2
Metal-Shell CPCConnectors, Series 2,Standard Sex
Listed part numbers are forconnectors only; contacts mustbe ordered separately.
Material and FinishSquare Flange Receptacle—Housing and Retention Insert—Thermoplastic, UL 94V-0 rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel
Related Product DataContacts—Pages 29-30Contact Arrangement—Page 64Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80
Part No.Arrangement Square Flange Plug
Receptacle without Tetraseals Ring
22-28 208491-1 208490-128-63 208477-1 208476-1
Recommended Panel Cutout
Square Flange Receptacles(Accepts 20 DF and 20 DM Pins)
Plugs(Accepts 20 DF and 20 DM Sockets)
Mating Face
F
E
JDia.
D
A
K
E
L
M
B
GDia.
65Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Metal-Shell Circular Plastic Connectors, Series 2 (Continued)
Metal-Shell CPCConnectors, Series 2,Reverse Sex
Listed part numbers are forconnectors only; contacts mustbe ordered separately.
Material and FinishSquare Flange Receptacle—Housing and Retention Insert—Thermoplastic, UL 94V-0 rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Steel alloy, plated nickel
Related Product DataContacts—Pages 29-30Contact Arrangement—Page 64Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80
Part No.Arrangement Square Flange Plug
Receptacle without Tetraseals Ring
22-28 208493-1 208492-128-57 208475-1 208474-1
Rear Mount Panel Cutout Front Mount Panel Cutout
Square Flange Receptacles(Accepts 20 DF and 20 DM Sockets)
Plugs(Accepts 20 DF and 20 DM Pins)
Mating Face
Mating Face
FE
JDia.
D
A
K
E
L
M
B
JDia.
GDia.
E
GDia.
Metal-ShellCPC
Series2
66Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Met
al-S
hell
CPC
Serie
s2
Metal-Shell CPC Connectors, Series 2, Contact Arrangements
Note: Contact arrangementsshown are of pin mating face (plugor receptacle). Socket mating faceis mirror image.
67Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Metal-Shell Circular Plastic Connectors, Series 3
Metal-Shell CPCConnectors, Series 3,Standard Sex
Listed part numbers are forconnectors only; contacts mustbe ordered separately.
Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelPeripheral Seal—Elastomer, greyGrooved Pin—Stainless steel
Related Product DataContacts—Page 34-35Contact Arrangement—Page 67Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80
TETRASEALS Ring (Installed in Plugs only)
The TETRASEALS Ring provides splash-proof sealing between connector metal-shells. It is located behind the plug-shellexternal keys (under the coupling ring).When mated with a receptacle, the ring iscompressed against the inside diameterof the mating end edge of the receptacleshell.
Arrangement Square Flange Plug Part No.Receptacle without TETRASEALS Ring with TETRASEALS Ring
Square Flange Receptacles(Accepts Type XII Male Pins)
Plugs(Accepts Type XII Female Sockets)
Mating Face
F
E
D
A
K
E
L
M
B
JDia.
GDia.
TETRASEALSRing
Metal-ShellCPC
Series3
68Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Met
al-S
hell
CPC
Serie
s3
Metal-Shell Circular Plastic Connectors, Series 3 (Continued)
Metal-Shell CPCConnectors, Series 3,Reverse Sex
Listed part numbers are forconnectors only; contacts mustbe ordered separately.
Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelPeripheral Seal—Elastomer, greyGrooved Pin—Stainless steel
Related Product DataContacts—Page 34-35Contact Arrangement—Page 67Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80
TETRASEALS Ring(Installed in Plugs only)
The TETRASEALS Ring provides splash-proof sealing between connector metal-shells. It is located behind the plug-shellexternal keys (under the coupling ring).When mated with a receptacle, the ring iscompressed against the inside diameterof the mating end edge of the receptacleshell.
Arrangement Square Flange Plug Part No.Receptacle without TETRASEALS Ring with TETRASEALS Ring
Square Flange Receptacles(Accepts Type XII Female Sockets)
Plugs(Accepts Type XII Male Pins)
Mating Face
F
E
D
A
K
L
M
B
JDia.
GDia.
E
TETRASEALSRing
69Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Metal-Shell CPC Connectors, Series 3, Contact Arrangements
Note: Contact arrangementsshown are of pin mating face (plugor receptacle). Socket mating faceis mirror image.
70Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Met
al-S
hell
CPC
Serie
s4
Metal-Shell Circular Plastic Connectors, Series 4
Metal-Shell CPCConnectors, Series 4
Listed part numbers are forconnectors only; contacts mustbe ordered separately.
Material and FinishSquare Flange Receptacle—Housing—Thermoplastic, UL 94V-0rated, blackMetal-Shell—Zinc alloy, plated nickelGrooved Pin—Stainless steel
Related Product DataContacts—Pages 17-23 and 34-35Contact Arrangement—Page 69Component Dimensions—Page 70Accessories—Pages 38, 39 and 71Performance Characteristics—Page 6Application Tooling—Pages 76-79Technical Documents—Page 80
TETRASEALS Ring (Installed in Plugs only)
The TETRASEALS Ring provides splash-proof sealing between connector metal-shells. It is located behind the plug-shellexternal keys (under the coupling ring).When mated with a receptacle, the ring iscompressed against the inside diameterof the mating end edge of the receptacleshell.
Arrangement Square Flange Plug Part No.Receptacle without TETRASEALS Ring with TETRASEALS Ring
Standard Sex Reverse Sex Standard Sex Reverse Sex Standard Sex28-16M 208479-1 1776088-1 208478-1 1776089-1 208478-328-22M 208481-1 — 208480-1 — 208480-3
Rear Mount Panel Cutout
Square Flange Receptacles(Standard Sex Receptacles accept Type XII Male and Multimate Pins. Reverse Sex Receptacles accept Type XIIFemale and Multimate Sockets.)
Plugs(Standard Sex Plugs accept Type XII Female and Multimate Sockets. Reverse Sex Plugs accept Type XII Male andMultimate Pins.)
Front Mount Panel Cutout
Mating Face
F
E
JDia.
D
A
K
E
L
M
B
JDia.
GDia.
E
GDia.
TETRASEALSRing
71Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Metal-Shell CPC Connectors, Series 4, Contact Arrangements
Note: Contact arrangementsshown are of pin mating face (plugor receptacle). Socket mating faceis mirror image.
.150 [3.81] for Multimate Contacts,.220 [5.59] for Power Contacts
Metal-ShellCPC
Series4
72Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Met
al-S
hell
CPC
Com
pone
ntDi
men
sion
s
Metal-Shell CPC Connectors Component Dimensions
For drawings, technical data orsamples, contact your salesengineer or call Technical Support.
Square Flange Receptacles
Plugs
Thread-Size:7/8-20 UNEF-2A(Shell Size 14)
15/16-20 UNEF-2A(Shell Size 22)
1-3/8-18 UNEF-2A(Shell Size 28)
D Max.
A Max.
H Dia.
Panel Cutout, Front MountedReceptacle
Panel Cutout, Rear MountedReceptacle
Arrangement DimensionsSeries No. Sex
A B C D E F G H J K L MStd. 1.415 .745 .100 1.031 .906 1.185 1.070 1.070 .125 1.400 1.225 .380
73Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Metal-Shell CPC Connector Accessories
Cable Clamps
Material and FinishBody and Clamp Halves—Zinc alloy,nickel platedScrews and Washers—Stainlesssteel
Protective Cap Assemblies(for Metal-Shell CPCReceptacles Only)
Material and FinishZinc alloy, nickel plated
Shell Dimensions CableSize A B C O.D. Range Thread Size Part No.
Shell Dimensions Expanded Sealing Range Max. RecoveredSize A B Wall Thickness (Dia.) Inside Dia. Part No.
22 3.000 1.250 .070 .550 - 1.250 .500 54012-3
28 76.20 31.75 1.78 13.97 - 31.75 12.70 54012-4
Notes: 1. For Shell Size 22 Receptacle use plastic cable clamp Size 17 (See page 38), for Shell Size 28 Receptacle use plastic cableclamp Size 23 (See pages 38-39). Use Size 14 metal cable clamp for both plug and receptacle Size 14 connectors.
2. Metal cable clamps (Sizes 22 and 28) are for use with Metal-Shell CPC plugs ONLY.
Shell Dimensions PartSize A B No.
1.225 .51514 31.11 13.08 213823-2
1.750 .63522 44.45 16.13 211903-1
2.170 .63528 55.12 16.13 211904-1
Cable Dia.Range
InternalThreads
Screw withLock Washer
(Two Supplied)
CableClampBody
Clamp Half(Two Supplied)
Plug (Shown forreference only)
3.000±.010
[76.2±0.25] BeadChain
B ±.031[±0.79]
A ±.031[±0.79]
C ±.031[±0.79]
A ±.010[±0.25]
B ±.010[±0.25]
Cable Entry SealsHeat Shrinkable Sealing Boots
Cable entry seals are used withjacketed cable to provide anenvironmentally sealed wire-to-connector system. They can be usedwith plugs.
Thick Wall Boots
MaterialInternal Sleeve—Nylon
Outer Tubing—Polyolefin, black
Metal-ShellCPC
Accessories
Engineering Notes
Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
74
75Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Miniature Circular Plastic Connectors (CPC)
Product Factsn Two shell sizes: Size 8 (1-4)
or Size 11 (5-9) contactpositions
n Pre-positioned 1/4 turncoupling ring with positivelock and alignment feature
n Unique contact pattern foreach position size helpsprevent accidental matingwith other position sizes
n Sealed to IP67 (Protectedagainst immersion in waterup to 1 meter for 1/2 hour)
n Front or rear jam nut panelmounting
n No assembly requiredn Receptacle available in
free-hanging or panel mountversions
n Alternate keys available
AMP Miniature CircularPlastic Connectors (CPC)are available in wire-to-wire and wire-to-panel configurations.
Utilizes existing Mini-Universal MATE-N-LOKstamped and formed con-tacts designed for up to 500 mating cycles whenplated with gold or up to 50cycles with tin plating.
Material and FinishSeal, Wire Entry—Elastomer, yellowor whiteSeal, Peripheral—Elastomer, grayHousing—Thermoplastic, black or redProtector, Seal—Thermoplastic,naturalRing, Coupling—Thermoplastic,blackNut, Jam—Brass, nickel platedPlate, Seal Retention—Thermoplastic, black
n Wide variety of customdiscrete type cableassemblies, terminatedwith Terminals andSplices, Soft Shell, and Circular PlasticConnectors and othercrimp and mass-terminated products.
n Capability to producecustom overmoldedassemblies and insertand injection molding.
n Jacketed cableassemblies and discretewire: Subminiature-D,SCSI, Circular Plastic,VHDCI, USB andShielded Data Link
n For more information onour cable assemblycapabilities, see ourwebsite atwww.tycoelectronics.com/cables
Nylon housings offer goodresistance to a wide rangeof chemical agents whilethe IP67 sealing helps prevent ingress of dirt or fluids that could have anadverse effect on the contact interface.
Ideal for Industrial,Instrumentation andTransportation applicationswhere size, contact densityand environmental expo-sure are primary concerns.
Cable Assemblies
Miniature
CPCConnectors
76Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Receptacle Assembly, Panel Mount(Order pin contacts separately— see page 75)
5/8-24 UNEF-2AThread
Jam Nut& Flange Sealshown for reference only.Must be orderedseparately.
.555[14.1]
.125 [3.18]
1.142[29.0]
.827[21.00]
.125[3.18] Max.PanelThickness
1/2-20 UNF-2A
5/8-24 UNEF-2AThread Jam Nut shown for
reference only.Must be orderedseparately.
Flange Seal shown for reference only.Must be orderedseparately.
1/2-20 UNF-2A
White Alignment Dot
AlignmentIndicator
.555[14.10]
1.142[29.00]
Plug Assembly(Order socket contactsseparately — see page 75)
Positive Lock
Indicator
WhiteAignmentDots
Alignment Indicator Slots
.413[10.48]
.669 [17.00]
1.142±.010[29.00±0.25]
Positive Lock
Indicator
WhiteAignmentDots
Alignment Indicator Slots
.413[10.48]
.669 [17.00]
1.142±.010[29.00±0.25]
Receptacle Assembly,Free-Hanging(Order pin contacts separately— see page 75)
.551[14.00]
.059[1.5]
1/2-20 UNF-2AThread
.551[14.00]
.394[10.0]
1.142[29.0]
.606[15.39]
1/2-20 UNF-2AThread
WhiteAlignment
Dot
.55[14.10]
.06[1.50]
1.14[29.00]
Shell Size 8(4 Position shown)
Related Product DataPart Numbers—Page 74Contacts—Page 75Accessories—Page 75
Min
iatu
reCP
CCo
nnec
tors
Miniature
CPCConnectors
77Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: Alternate keys available (115˚ part numbers shown in above chart)*Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range.
Standard stocked PartNumbers in BOLD type.
Z
Z
K REFSEE TABLE
Ø21.75
78Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
or or Brass, Duplex1 1-770903-0 1-770987-0 1-770904-0 1-770988-0567067-22 91522-1
22 x (2) .067 x (2)Phos. Brz., Duplex1 — — 1-770904-1 —
567067-32
[.3] 3.381Duplex Finish – Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping areaover .000050 [.00127] min. nickel underplate on entire contact.
2HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is usedon AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See page 133 for furtherinformation.
3HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is usedon AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. See page 133 for furtherinformation.
Note: All part numbers are RoHS Compliant.
Contact Extraction ToolPart No. 189727-1Instruction Sheet 408-4118Contact Insertion ToolPart No. 455830-1Instruction Sheet 408-7984(For inserting contacts applied to small diameterwire)
Insertion Tip (Seal Protector)Part No. 1604816-1(For inserting socket contacts applied to smalldiameter wire)
Min
iatu
reCP
CCo
nnec
tors
79Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Application Tooling
CERTI-CRIMP “C” HeadStraight Action Hand Tool(SAHT), Part No. 69710-1
Premium grade hand tool.Features ratchet control toprovide complete crimpcycle. The interchangeabledie sets close in a straightline to minimize contact orterminal rotation duringcrimping. When applicable,user-assist features such as
a contact or terminal locatorand a wire stop, are builtinto the die set. Approximateweight 1.9 lb [0.86 kg].
For subminiature coaxial contacts, seepages 22-23.For more information, request Catalog65780, Instruction Sheet 408-2095.
PRO-CRIMPER III HandTool, Part No. 58495-1
Commercial grade handtool for crimping variousproducts. Features ratchetcontrol to provide completecrimp cycle. Accepts bothpinned- and shouldered-style die sets. Locators areprovided with pinned-styledie sets for proper contactand wire positioning, and to
help minimize contactrotation and bending duringcrimping. Approximateweight 1.3 lb [0.60 kg].
For use with Type III+ contacts, seepages 17-19.For more information, request Catalog1773380, Instruction Sheet 408-9930.
SDE (Standard DieEnvelope) Die Sets
SDE die sets provide cost-effective flexibility, throughmany options for a commondie-set outline. The SDE diesets can be adapted for usewith CERTI-CRIMP handtools, PRO-CRIMPER IIIhand tools, the SDETerminator and the 626Pneumatic Tool System.
For more information, request Catalog1654003.
626 Pneumatic Tool System Lightweight, air-operatedmodular tooling system.Accepts a wide variety ofinterchangeable heads forcrimping various types ofcontacts, terminals andsplices onto wires ranging6-26 AWG [13-0.12 mm2],plus coaxial and fiber opticcable. Available with either
hand- or foot-actuationswitch. Optional ratchetcontrol available to providecomplete crimp cycle.
For subminiature coaxial contacts, seepages 22-23.For more information, request Catalog124208.
Mechanical Hand Tools forInterchangeable Die Sets
These tools are ideal for small produc-tion, prototype and experimental applica-tions. They are used for terminating pinand socket contacts to wire and feature aratchet device to provide consistentlyformed crimps.
Pneumatic Hand Tool forInterchangeable Die Sets
SDE Terminator,Part No. 1490076-2
An electric crimp terminatorwith compact designfeatures a die set holderthat is compatible with allAMP SDE (PRO-CRIMPER IIITool) die sets. Hand- orfoot-actuated options areavailable. CE Approved.
For more information, request Catalog1654714.
Electric Machine forInterchangeable Die Sets
9293
6-8
1123
83
CERTI-CRIMP StraightAction Hand Tools (SAHT)
Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in astraight line. Include a con-tact locator and wire stop,plus an insulation crimp
For Type III+ contacts, see pages 17-19.For more information, request Catalog65780.
1120
76
ApplicationTooling
80Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Application Tooling (Continued)
AMP-O-LECTRIC Model “G”Terminating Machines, Part Nos. 354500-1, -9, -11
Semiautomatic benchmachines for crimpingreeled terminals and con-tacts, featuring a quiet andreliable direct motor drive,microprocessor controls forease of setup and opera-tion, and guarding andlighting designed for opera-tor convenience and safety.All models are equippedwith either manual or auto-matic precision adjustmentof crimp height. Machine-mounted sensors are avail-able for crimp quality moni-toring using conventionalminiature-style applicators.For more information, request Catalog 1654956-2, Video 198116,Catalog 82275 [Crimp QualityMonitor (CQM)], Video 198094.Note: New Stripping Moduleavailable, see page 79.
Crimp Machines
Crimp Quality Monitor (CQM)Part No. 1320420-2
The unique system provides100% on-the-fly crimpinspection. It measures thecrimp height of eachtermination, and evaluatesthe quality of each crimp. Ifa crimp is questionable, themonitor alerts the operatorwith both visual and audiblealarms. It also providesports for printing andnetworking. When used withAMP-O-LECTRIC Model “G”Termination Machines, themonitor is mounted to themachine. When used withAMPOMATOR CLS IV LeadMaking Machines, it isintegrated into themachine’s operatingsystem.
For more information, request Catalog 82275.
System III Applicator The System III Applicatorintroduces several newtechnologies into theapplicator including aprecision servo-electricmotorized feeding system,a built-in data module forstoring terminal crimp andset-up information, aprecision fit round ram, anda newly designed terminaldepressor. It still utilizes theproven quality of the HD-Mcrimper and anvil tooling.
AMP-TAPETRONIC Machine, Part No. 69875
AMP-O-LECTRIC Model “K”Terminating Machine with apermanently-mountedapplicator that acceptsinterchangeable die sets toapply a variety of tape-mounted terminals andsplices. Many of the diesets can also be used inAMP-O-LECTRICTerminating Machines witha tape applicator.
For more information, contact TycoElectronics.
AMP 3K/40 and AMP 5K/40Terminating Machines
The AMP 3K/40 and AMP5K/40 Terminators aredesigned for customers thatrequire the increasedoutput and quality of asemiautomatic machine at a competitive price. Byincorporating the mostcommonly requestedfeatures as standard andoffering a long list ofoptional equipment, theseterminators offer flexibility tomeet the specific needs ofvarious applications at thelowest possible cost.
1033
30
n 3,000 lb [1361 kg] max.crimp force (AMP 3K/40);5,000 lb [2268 kg] max.crimp force (AMP 5K/40)
n Toolless removal ofapplicators and guards
n Jog capabilityn Quiet, fast operation —
80/76 dBA and cycle timeless than 0.400 seconds
n Accepts Heavy Duty Ministye applicators
n Wide range of optionalequipment such as toollessprecision crimp heightadjust, batch counter, CQMcapability and work light
For more information, request Catalog 1654956-2.Note: New Stripping Moduleavailable, see page 79.
Appl
icat
ion
Tool
ing
For more information, request Catalog1654956-8
ApplicationTooling
81Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Fully-automatic machinesthat measure, cut, strip andterminate single leads.Microprocessor-controlled,and programmed andoperated using an easy-to-follow, menu-driven touch-screen. Features includedirect-drive terminatingunits with precision crimpheight adjustment, fullyprogrammable setups, wirerunout and splice detection,and motorized pre-feed withwire straightener. Crimpquality monitoring is alsoavailable.For more information, request Catalog 124324, Video 198142(NTSC), 199609 (PAL).
The AMPOMATOR System IIILeadmaker is designed forthe demands of low-volume/high mixmanufacturing and precisionquality. This leadmakercombines the best wireprocessing capabilities withnew technologies in terminalfeeding and machine set-upfound in the System IIIApplicator to offer significantadvantages for higherthroughput and efficiencies.See catalog 1654956-5 for moreinformation.
Interchangeable applicatorsfor crimping productsreeled end-to-end (primarilyopen-barrel terminals).Used in bench and lead-making machines; mostdesigns can be used, oradapted for use with minortooling changes, dial-in set-tings for different wire sizesand insulation diameters.Mechanical or air-poweredfeed systems, dependingon the product applied.For more information, request Catalog 296393-2 and Instruction Sheet 408-8039.
EDGE Applicator Counter The new EDGE counter trackswearable tool usage for themost effective maintenanceplanning. The completelyelectronic counter, with clearLCD display, indicates cyclessince installation. Byperforming maintenance atmeasured intervals with pre-set limits, operators avoidbreakdowns and rejectscaused by tool wear or mis-adjustment. A wirelessinterface transfers counters toa PC running the optionalEdge Counter Software Pack. The EDGE is standard on allnew applicators and can beretrofitted to most existingTyco Electronics applicators. See catalog 1773385 for more information.
Lead Makers
1102
34
Applicators
Komax 433-S alpha Lead-Making Machine
The 433-S alpha offersmaximum flexibility forapplying seals to one or bothends of the wire with thecorresponding terminal. Whenequipped with the mci 711crimp terminator and mci 761seal applicator, the fully-automated 433-S alpha formsa highly compact system withoptimum accessibility.Dynamic servo-drives providefine travel settings on all motoraxes and the wire straighteningunit with quick-release lock andautomatic lead-in featurereduces wire changeover time.The TopWin software providesfor fast, simple data input.For more information, request Catalog 1307801.
Komax gamma 333 PCLead-Making Machine
AMPOMATOR System IIILeadmaker
This fully-automatic, PC-controlled leadmaker can beequipped with up to threeprocessing stations enablingthe crimping of both ends ofthe wire, double-crimpconnections with threedifferent contacts, single-ended seal applications,tinning or ink-jet marking.Features include ultra-shortconversions times, easy-to-use graphic-based TopWininterface with multiple-language capability, crimpforce analyzer with statisticalanalysis, seal monitoring, andintegrated good/bad sorting.For more information, request Catalog 1307901.
82Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Application Tooling (Continued)
Stripper-CrimperApplicators (coded SCA)
Interchangeable applicatorsfor crimping products inAMP-O-MATIC Stripper-Crimper Machines. Consistof separate ram and lowertooling assemblies. Similardial-in settings for differentwire sizes and insulationdiameters as HDMapplicators. Available withsensors for use with theCrimp Quality Monitor.
For more information, request Catalog65004 (AMP-O-MATIC Stripper-Crimper Machines), Catalog 82275[Crimp Quality Monitor (CQM)].
AMP-O-MATIC Stripper-Crimper Machines, Part Nos. 1320895-1, -2
Semiautomatic benchcrimping machines that alsostrip the wire, and are there-fore used for terminatingjacketed cable. Featuremanual precision adjust-ment of crimp height, keyedstrip blades for faster, moreaccurate setups, and anefficient scrap removal sys-tem. All adjustments can bemade from the front of themachines without specialtools. Available with crimpquality monitoring.
For more information, request Catalog 65004, Video 198075, Catalog82275 [Crimp Quality Monitor(CQM)], Video 198094.
Stripper-Crimper Machines
Komax Delta 60Wire Stripper
The semiautomatic Delta 60 isdesigned to strip single- andmultiple-pole conductors withpull-off lengths of .984 [25] or3.78 [96]. Thanks to theelectric drive and non-pneumatic design, the deviceis quick and quiet in operationand can be utilized virtuallyanywhere. The Delta 60 candesheath or strip strandedconductors and multiple wirecables with external diametersof up to .433 [11].See catalog 1654956 for more information.
Cosmic 927R Micro-CableStripper
The compact, lightweight,benchtop Cosmic 927R wasdesigned and developed toreliably strip various insulationmaterials and micro-cable.From conductor diameter 36 to 10 AWG, the strippingdiameter display can be set towithin 0.1 mm increments. See catalog 1773385-4 for moreinformation.
Cosmic 30M Wire StrippingMachine, 5-528367-0
The Cosmic 30M is a highprecision, high speedelectrical wire stripper that isvery easy to operate. It’sequipped with a four bladesystem and an optionalgripper for more difficult wires.There is a digital display forthe wire diameter that can beset at 0.01 mm increments. See catalog 1773385-2 for moreinformation.
8982
7
Stripping Module (for theAMP 3K/40 and AMP 5K/40Terminating Machines andAMP-O-LECTRIC Model “G”Terminator on page 77)
The combination of theStripping Module with theAMP 3K/40 and AMP 5K/40Terminating Machines orthe AMP-O-LECTRIC Model “G” Terminatorprovides an economic andproficient method ofstripping the wire andcrimping terminals on thesame machine. The moduleaccepts End- and Side-Feed HDM Applicators (32-14 AWG) and operatesin three modes: crimp only,strip only, or strip andcrimp. It can be installed on existing machines in thefield or purchased as oneunit from the factory.
Interchangeable applicatorsfor crimping productsreeled side-by-side on sin-gle or dual carrier strips(primarily closed-barrel ter-minals and open-barrel con-tacts). Similar design as theend-feed version. All side-feed applicators include awire stop to help correctlyposition the wire end in thecrimping target area.For more information, request Catalog 296393-2 and Instruction Sheet 408-8040.
8982
8
Appl
icat
ion
Tool
ing
83Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: All part numbersare RoHS Compliant.
Technical Documents
Various technical documents are available for your use:
Product Specifications describe technical performance characteristics and verification tests. They are intended forthe Design, Component and Quality Engineer.
108-1579 Sealed CPC Connectors with Removable Contacts108-2079 Miniature CPC Connectors108-10024 CPC Connectors108-10024-2 (Series 1)108-10024-3 (Series 2)108-10024-4 (Series 3 & 4)108-10037 Contacts, Type XII108-10040 Metal-Shell CPC Connectors108-10042 Contacts, Type III +108-40005 Contacts, Size 20 DF
Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.
114-10000 Contacts, Size 20 DF114-10004 Contacts, Type III +114-10005 Contacts, Type XII114-10038 CPC Connectors
Instruction Sheets provide instructions for assembling or applying the product. They are intended for theManufacturing Assembler or Operator.
408-4317 Two-Piece Sealed CPC Connectors408-6641 Metal-Shell CPC Connectors408-7582 Accessories for CPC Connectors408-7593 CPC Connectors408-7901 Application and Maintenance for AMP Hand Crimp Tool408-8416 CPC Right-Angle Cable Clamp Assembly
Tool Part No. Instruction Sheet58495-1 408-981969710-1 408-209591019-3 408-727691067-2 408-7508
84Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Note: This part number index lists all cataloged parts by base number only. Complete part numbers (with prefixes and/or suffixes) are shown on the pages indicated.
Part Number Page Part Number Page Part Number Page
Part
Num
berI
ndex
PartNumberIndex
85Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
Part Number PagePart Number Page Part Number Page Part Number Page
86Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
AMP Circular Connectors forCommercial Signal and Power Applications
United States – Harrisburg, PA Phone: +717-564-0100 Fax: +717-986-7575Product Information Center:(Technical Support)Phone: +800-522-6752Fax: +717-986-7575
Australia – Sydney Phone: +61-2-9554-2600 Fax: +61-2-9502-2556Product Information Center:(Technical Support)Phone: +61-2-9840-8200Fax: +61-2-9634-6188
India – Bangalore Phone: +91-80-285-40800Fax: +91-80-285-40820
Indonesia – Jakarta Phone: +65-6482-0311 Fax: +65-6482-1012
Japan – ToykoPhone: +81-44-844-8111Fax: +81-44-812-3207Raychem & Identification ProductsPhone: +81-44-844-8183Fax: +81-44-844-8184Product Information Center:(Technical Support)Phone: +81-44-844-8013Fax: +81-44-812-3200
Korea – Seoul Phone: +82-2-3415-4500 Fax: +82-2-3486-3810
Malaysia – Kuala Lumpur Phone: +60-3-78053055 Fax: +60-3-78053066
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Philippines – Makati City Phone: +632-848-0171 Fax: +632-867-8661
People’s Republic of ChinaHong Kong Phone: +852-2735-1628 Fax: +852-2735-0243