Capio Manual

IGBT DIMMER RACKS

IGBT DIMMER RACKSILSCP24 / ILSCP48

Made in U.S.A. For technical/sales assistance, call: 1-800-526-2731P/N 85-5548

IMPORTANT: RETAIN THESE INSTRUCTIONS FOR THE END USER. DO NOT DISCARD.

WARNING: Before installation, disconnect power at circuit breakers or remove fuses to avoid electrical

shock or damage to the unit. It is recommended that an electrician perform this installation.

INSTALLATION ANDOPERATION MANUAL

2IGBT DIMMER RACKS Installation& Operation

Table of Contents

Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Mechanical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Route line and load wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Route control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Rack Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Dimmer Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Rack Control Module (RCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Dimmer Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Blank Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Mounting the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Securing Rack To the Wall (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Mounting Several Racks Together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Mounting Using Vibration Isolation Fittings (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Securing Rack to the Wall with Vibration Isolation Pads (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Line Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Connection Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Connecting Line Power Wiring (Single Racks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Busing Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Load Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Installing DMX512 Control Wiring (Single Rack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Installing DMX512 Control Wiring (Multiple Racks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Installing Ethernet Control Wiring (Single Rack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Installing Ethernet Control Wiring (Multiple Racks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Finish and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Finish and Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Attaching the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Maintaining Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

When using electrical equipment, basic safety precautions should always be followed including the following:

a) READ AD FOLLOW ALL SAFETY ISTRUCTIOS.

b) Do not use outdoors.

c) Do not mount near gas or electric heaters.

d) Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering

by unauthorized personnel.

e) The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.

f) Do not use this equipment for other than intended use.

g) Refer service to qualified personnel.

SAVE THESE ISTRUCTIOS.

IMPORTANT SAFEGUARDS

IGBT DIMMER RACKSInstallation & Operation

3

Installing Dimmer and Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Installing Dimmer Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Installing the Rack Control Module (ILSCPRCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Installing the Lytemode Power Supply Module (ILSLMPSC) .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Installing a Blank Module (CPBLANK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Configuration Using RCM LCD Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28LCD Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Menu System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Guardian Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Getting Started with Guardian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Connecting a PC to the Capio Plus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Configuring RCM Using Guardian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

RCM Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Dimmer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Dimmer Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Parked Dimmers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37Local Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Save RCM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Basic Guardian Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Discovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Capio Plus System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Administrative Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Saving Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41System Polling (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Dimmer Load Snapshot (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42Total Load Reporting (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Guardian Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Serial Port (non-Pathport RCM only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Multicast Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Connect To Pathport Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Report Logging (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Email Notifications (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Dimmer Status (Guardian NT Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Appendix A: Standard Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

DMX512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Lytemode ILS Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Termination of Shielded Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Termination of Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Appendix B: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51Capio Plus IGBT Dimmer Rack (ILSCP24 / ILSCP48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Capio Plus Rack Control Module (ILSCPRCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Capio Plus Dimmer Rack Modules .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Notice To Contractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Engineering Check-Out Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Table of Contents (continued)


___ Drill for mounting holes ___ Wire stripper

___ Hammer (for removing knockouts) ___ Heat shrink tubing

___ Philips screwdriver ___ Pencil

___ Small flat screwdriver ___ Knife

___ Flat screwdriver ___ Conduit and fittings

___ Adjustable wrench ___ Urethane filler foam

___ Ratchet and assorted sockets ___ Digital voltmeter/RMS

___ Wire cutter ___ 110-style punch down tool (for Ethernet connections)

ote: This is a basic list. You may need additional tools.

Tools List

The document provides installation instructions for all configurations of Capio Plus IGBT Dimmer Racks (ILSCP24 and ILSCP48).Please read all instructions before installing this product.

The Capio Plus IGBT Dimmer Racks are shipped from the factory ready to install. The door, dimmer modules and the Rack ControlModule(s) may be shipped separately. The following steps are required to successfully install a Capio Plus IGBT Dimmer Rack:

Review this document completely

Familiarize yourself with the installation procedure before you start.

Unpack and inspect your equipment

Check for physical damage to container(s). Compare the equipment you received with your packing list.

Gather tools

You will need the tools listed below.

Pick an appropriate location for the rack

The rack should be installed on an industrial grade floor. The room in which it is installed should have sufficient volume to allowexhaust air to circulate and cool. For more details and clearance requirements, refer to "Mechanical Considerations" on page 5 and con-sult system drawings. For environmental considerations refer to "Specifications" on page 51.

Plan your wire routings and connection order

Decide where your line, load, and control wiring will enter the cabinet.

Cut openings and remove knockouts in the rack panels as required for conduit or busway entrance

Perform all conduit connections to the rack before it is permanently installed. Be sure to remove all knockout pieces and debris fromthe cabinet. Seal all connections on the rack to allow for proper airflow.

Install Rack

Mount rack(s). Terminate all line, load, and control wires following the directions provided in this manual. Clean up work site andrack(s) for check out by Philips Lighting Controls Technical Services.

Contact Philips Lighting Controls

Contact Philips Lighting Controls Technical Services when rack(s) is (are) installed and ready for Engineering Check Out. See "ENGI-NEERING CHECK-OUT REQUEST FORM" at the end of this manual.

Installation Overview


5

: You must have access to a main circuit breaker or other power disconnect device before installing any wiring. Besure that power is disconnected by removing fuses or turning circuit breaker off before installation. Installing the device withpower on may expose you to dangerous voltage and damage the device. A qualified electrician should perform this installation.

: This product is intended for installation in accordance with the National Electrical Code and local or Federalcode specifications. To ensure full compliance with all codes and regulations, check with your local electrical inspector prior toinstallation. To prevent electrical shock, turn off power at fuse box before installation.

: Capio Plus IGBT Dimmer Rack electronics operate at line voltage potential! They are electrically isolated byoptically coupling the input and output data streams. DO NOT connect non-isolated test equipment to the circuit common pointin the dimmers. Destruction of the dimmer and test equipment and possible injury to personnel will result. Measurements ofinput and output voltages must be referenced to Power Line Neutral only.

: This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accor-dance with this instruction manual may cause interference to radio communications. It has been tested and found to complywith the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to providereasonable protection against such interference when operated in a commercial environment. Operation of this equipment in aresidential area is likely to cause interference in which case the user, at his own expense, will be required to take whatevermeasures may be required to correct the interference. If you need help, consult your dealer. You may also find the followingbooklet helpful: How to Identify and Resolve Radio-TV Interference Problems. This booklet is available from the U.S.Government Printing Office, Washington, DC 20402, stock no. 004-000-00345-4.

LOCATIONThe rack should be installed on an industrial grade floor with sufficient load capacity to support it. For rack weights and dimensions,

see "Specifications" on page 51. The room must be dry and must have sufficient volume to allow exhaust air to circulate and cool. If

an undersized room is used, it must have air handling which is adequate to maintain the specified ambient temperature range (see

"Specifications" on page 51).

WARIG! Rated for indoor use only.

CLEARANCESThe rack must have a minimum of 18 inches of clear space above it for exhaust air and a minimum of 36 inches of clear floor space

in front of it. Single racks or the right-most rack of bused racks require 2 inches of space to the right. See Figure 1 on next page for

rack clearances. Refer to the National Electrical Code and local electrical codes to determine whether additional clearance around

the rack is required.

ROUTE LINE AND LOAD WIRINGLine Power wiring may enter the rack through removable plates on the top or bottom. See Figure 1 on next page.

ROUTE CONTROL WIRINGDMX512 and/or Ethernet control wiring may enter the rack through knockouts in the top or bottom of the rack. Please note that the

low-voltage wiring compartment is located at the top of the rack. If control wiring enters the rack through the bottom, it may be run

through either of the hollow sides of the rack to the top compartment. See "Control Wiring" on page 21 for details.

Control wires may also enter through side knockouts (see Figure 12 for knockout placement.) Load and Line wires should always

enter the dimmer rack through a knockout via conduit. Check your local electrical code for more information.

You must have access to a main circuit breaker or other power disconnect device before installing any wiring. Failure to disconnect

power before installing or servicing your dimmer rack may result in injury or death.

Mechanical Considerations

Do not energize the CapioPlus IGBT Dimmer Rack until the wiring has been approved by a technician from Philips Lighting Controls. Contact Technical Support at+1-800-526-2731 to arrange for approval. Refer to page 53.

wharridgeHighlight


Rack Overview

Knockouts for control wire entry

Removable panel for line/load wire entry

Removablepanel forline/load

Knockouts

2" to right of rightmost rack

18" above rack

36" in front of rack

82.0" (208.28 cm)

6.25" 15.9 cm (Opening)

6.3125" 16.03 cm

0.875" 2.2 cm 12.5"

31.8 cm (Opening)

Air filter channel

25.75" (65.41 cm)

14.25" (36.20 cm)

Figure 1: Clearances and Wiring Entry


7

Figure 2: Dimmer Rack Components

DIMMER RACK

Removable wiring cover

Neutral wiring bus

Rack Control Module (RCM) upper back plane

Phase A feed lug

Phase B feed lug

Ground wiring bus (optional)

Phase C feed lug

Removable wiring cover

Exhaust fan

Dimmer lower back plane

Dimmer module power/data connectors

Load terminal blocks

Back plane flex jumpers

Leveling feet

Components


DIMMER MODULES

Figure 3: Rack Control Module (ILSCPRCM)

RACK CONTROL MODULE (RCM)

Figure 4: 15A and 20A IGBT Dimmer Modules (CP15HP, CP20HP)

Power/data connector

Circuit breakers with interlocking latch

Test (focus) buttons and status indicators

Heat sink

Power connector

Data connector

Ethernet port

Diagnostic port

Menu display

Menu controls

Components (continued)


9


Figure 5: Single 50A IGBT Dimmer Module (CP50)


Circuit breaker with interlocking latch


Heat sink

Figure 6: 15A and 20A Constant Circuit Module (CP15CC, CP20CC)


Circuit breakers with interlocking latch

ote: Maximum of 10 per ILSCR48

or 5 per ILSCR24)

10

IGBT DIMMER RACKS Installation& Operation


Figure 7: 15A and 20A Non-Dim Module (CP15ND, CP20ND)

Heat Sink

Test (focus) button and status indicators



Figure 8: SINGLE 20A PowerSpec HDF Fluorescent Dimmer Module (CP20HDF) *

Heat Sink




* For dimming of Entertainment Technology and Lightolier Controls electronic fluorescent dimming ballasts.

ote: One slot per HDF lighting circuit.


11

BLANK MODULE


Figure 9: Lytemode Power Supply Module (ILSLMPSC) *

POWER SUPPLY

Data connector

Power connector

LED Status Indicator

For use with Lightolier Controls Lytemode Architectural Lighting Control products.

ote: Installed in lower slot under ILSCPRCM of upper back plane.

Figure 10: Blank Module (CPBLANK)

ote: A blank module is equal to a single dimmer module in height. (1.5").

12


Warning!

Capio Plus IGBT Dimmer Racks utilize dangerous voltages. Installation should be performed by trained per-

sonnel only. To prevent electrical shock, turn off power at fuse box before proceeding.

: This product is intended for installation in accordance with the National Electrical Code and local or Federal

code specifications. To ensure full compliance with all codes and regulations, check with your local electrical inspector prior to

installation. To prevent electrical shock, turn off power at fuse box before installation.

: To reduce the risk of fire or shock hazard, DO NOT expose this equipment to rain or other moisture.

SECURING RACK TO THE WALL (OPTIONAL )If racks will be bused, please see "Busing Racks" on page 17before mounting.

1. Mark hole placement on back of rack (placement atinstallers discretion - see Figure 11).

2. Drill through back of rack.

3. Attach to wall with 3/8" or larger lag bolts.

Mounting the Rack

Figure 11: Suggested Hole Placement For Wall Mounting

Locate optional wall mount holes in approximate locations shown


13

MOUNTING SEVERAL RACKS TOGETHERIf racks will be bused, please see "Busing Racks" on page 17before mounting.Racks may be bolted together.

1. Remove the four bolt-through knockouts (two at top, two

at bottom, front and back - see Figure 12).

2. If you plan to run control cables from rack to rack, remove

the necessary knockouts before bolting the racks together

(see Figure 20 on page 22).

3. Bolt adjacent racks together using 3/8-16 UNC x 5/8" bolts

and locking nuts.

Mounting the Rack (continued)

Figure 12: Side Knockout Placement

Bolt-through knockouts

Bolt-through

knockouts

Control

wiring

knockout

14


MOUNTING USING VIBRATION ISOLATION FITTINGS (OPTIONAL)If racks will be bused, please see "Busing Racks" on page 17 before mount-ing.Vibration isolation fittings are available for floor mounting (Lightolier

Controls part numbers CPPAD24 or CPPAD48).

1. Remove rack leveling feet.

2. Use Figure 14 to mark hole placement on floor.

3. Align the center of the vibration fitting over the hole location. Mark the

positions of two fitting bolts for each vibration fitting.

4. Drill holes and attach fittings to floor with 5/16" bolts.

5. Slide rack into position.

6. Attach to floor vibration fittings using 3/8-16 UNC x 5/8" bolts as shown

in Figure 13.


Figure 13: Attaching To Isolation Fittings

3/8-16 UNC x 5/8" bolt

3/8" flat washer

3/8" split-ring lock washer

Floor

Figure 14: Hole Placement

Isolation pads

9/16" holes (in rack bottom)

REAR OF RACK

11/32" holes


15

SECURING RACK TO THE WALL WITH VIBRATIONISOLATION PADS (OPTIONAL )Vibration isolation fittings are available for wall mounting(Lightolier Controls part numbers CPPAD24 or CPPAD48).

If racks will be bused, please see "Busing Racks" on page 17before mounting.

1. Mark hole placement on wall and on back of rack (place-ment at installers discretion - see Figure 11 on page 11).

2. Align the center of the vibration fitting over the hole loca-tion. Mark the positions of the two fitting bolts for eachvibration fitting.

3. Drill holes and attach fittings to wall with 5/16" lag bolts.

4. Drill through back of rack.

5. Move rack into position.

6. Attach to wall vibration fittings with 5/8-16 UNC x 5/8"bolts as shown in Figure 15 . (See also Figure 13 on page13.)


Figure 15: Attaching to Wall Using Isolation Pads

Wall-mount vibration isolation fittings

Floor mount Isolation pads

16


CONNECTION ORDERThe Capio Plus IGBT Dimmer Rack is designed to be wired from the front. For this reason it makes sense to complete the connec-tions at the back of the rack first, and the ones at the front last. We recommend connecting the Line Power wiring and Grounds (ifapplicable) first, and the Load Neutral and Load Hot wires last.

Important: Dress wires neatly. Extra wire inside the rack can restrict airflow.

CONNECTING LINE POWER WIRING (SINGLE RACKS )You must have access to a main circuit breaker or other power disconnect device before installing any wiring.

Failure to disconnect power before installing or servicing your dimmer rack may result in injury or death.

1. Run line power wiring from the power source to the top or bottom of the rack. See "Mechanical Considerations" on page 4 forfeed routing.

2. Remove the wire access panel (Figure 16).3. Punch holes and install conduit fittings insert lining materials in the access panel opening.4. Replace the wire access panel if using conduit.5. Pull the line power cables through the prepared openings.

: Wire openings must have fittings or linings to protect wire and cable insulation and to prevent air leaks.

6. Strip 1-3/8" of insulation from the end of each cable.7. Terminate the Phase, Neutral, and Ground wires to their lugs. Line connections are labeled A, B and C (Figure 16). If necessary,

the main lugs may be re-oriented for the direction of feed.8. Tighten the main lug set screws to the torque termination shown on the label inside the right wall of the rack (shown in part

below).

TERMINAL WIRE RANGE TIGHTENING TORQUE (IN-LBS)

Main (Line)(See Main Breaker, if used)

2: 600 kCM-2:20

(See Main Breaker, if used)

500

Main (Neutral) 2:600 kCM - 2:2/0 500

Load (20A)1: #6-#20

2: #10-#2010.6 - 13.3

Load (50A)#4 - #6

#1/0 - #2

45

50

Load Neutral #4 - #14 AWG

#10 -#14: 35

#8: 40

#4 - #6: 45

Ground #2/0 - #14 AWG

#10 - #14: 35

#8: 40

#4 - #6: 45

#3 - 2/0: 50

Ground Bus #6 - #14 AWG

#10 - #14: 35

#8: 40

#6: 45

!

Line Power Wiring

wharridgeHighlight


17

Line Power Wiring (continued)

CAUTIO: Failure to use proper torque when tightening set screws will cause premature failure of the equipment!

CAUTIO: Refer to local and/or National Electrical Code for cable specifications. Failure to use the proper cable can

result in damage to the equipment or danger to persons.

CAUTIO: Use 90 copper wire only!

Important: If different UL-listed lugs are substituted for the supplied UL-listed lugs, tighten these to their specifications and update

the torque label on the rack.

Phase A feed lug

Neutral feed lug

Phase B feed lug

Ground feed lug

Phase C feed lug

Bottom wire access panel

Top wire access panel

Figure 16: Wire Access and Line Power Lugs

!

!

!

18


Capio Plus IGBT Dimmer Racks may be bused together using the optional busing kit. To bus racks, you will need to remove the pan-els as described below before the racks are bolted together or secured to a wall.

To bus two or more racks together:1. Determine which panels need to be removed. (Example: If you are busing two racks, the panel on the right side of the left-hand rack

and the panel on the left side of the right-hand rack need to be removed.)2. Remove the eight screws as shown in Figure 17 from each panel you are removing. Save these screws - you will need them in Step

8. Remove the panels and properly recycle the material.3. Level the racks and bolt them together (see "Mounting Several Racks Together" on page 12).4. Remove the phase lugs from the rack(s) that will not be fed from the main.5. Loosely attach the phase A, B, and C bus bars as shown in Figure 18. Leave hardware loose until all bus bars are in place.6. Loosely attach the Neutral bus bar as shown in Figure 18.7. Tighten all bolts.8. Insert the plastic rack divider (Figure 17) between the two racks. Attach it to the left-hand rack using the eight screws and screw

holes from Step 2.

: Do not operate bused racks without the plastic divider in place. Air leaks can inhibit rack ventilation, causingdimmers to overheat and shut down.

Figure 17: Busing Kit Parts and Removing Busing Panel

Removable busing panel

Screws

Plastic rack divider

Neutral bus bar

3/8" flat washer

3/8" lock washer

3/8-16 lock nut

Phase bus bar

3/8" - 16 X 1 hex head bolt Screws

!

Busing Racks


19

ote: In the examples below, the mains feed is shown connected to the left rack, with the right racks lugs removed. Your application

may be different, but the principle is the same.

Busing Racks (continued)

Figure 18: Attaching Bus Bars

Top feed

deef mottoB deef poT

Bottom feed

20


To connect load wiring:

1. Run load wiring to the top or bottom of the rack. If your rack has the optional Ground Bus, separate the load ground wires and route

them to this bus.

ote: Load wires should not be fed through the sides of the enclosure.

2. If you have ground wires from your loads, strip 3/8" of insulation from them and connect using the torque values shown in the table

at right.

3. Separate the load neutral wires and route them to the load neutral terminals located on the neutral bus bar in the center of the rack

(see Figure 2 on page 6). Strip 3/8 of insulation from the wires and terminate them using the torque values in the table below.

CAUTIO: Use a separate wire for each neutral. Do not use common neutrals.

4. Route the load hot wires to their individual connections. The load hot terminals are located on the dimmer back plane on the left

side of the rack (see Figure 2 on page 6 and Figure 19 on the following page). If the load wires are top fed, work from top to bot-

tom on the dimmer back plane as you connect the hots for each circuit in turn. If they are bottom fed, work from the bottom up.

Important: Follow the circuit numbers printed on the load terminal connectors. The load terminals are not sequential from top to bot-

tom! When wiring more than one rack, remember to add 96 to the numbers in the second rack, 192 to the third, etc.

5. Strip 3/8" of insulation from the load wires. Do not exceed the bend radius shown in Figure 19 when inserting load wires.

6. Tighten all terminations to the torque values shown in the table below.

7. Dress load wires to the back of the rack.

Load Wiring

TERMINAL WIRE SIZETIGHTENING TORQUE

(IN-LBS)

20A Load Lugs #20 - #6 AWG 10.6 - 13.3

Neutral Bus

#10 - #14 AWG 50

#8 AWG 50

#6 AWG 50

Ground Bus

#10 - #14 AWG 50

#8 AWG 50

#6 AWG 50

!

wharridgeHighlight

wharridgeHighlight


21

Load Wiring (continued)

CAUTIO: Failure to use proper torque when tightening set screws will cause premature failure of the equipment!

CAUTIO: Refer to local and/or National Electrical Code for cable specifications. Failure to use the proper cable can

result in damage to the equipment or danger to persons.

CAUTIO: Use 90 copper wire only!

Tighten to 10.6 -13.3 inch/pounds

Strip 3/8" ofinsulation

Load hot terminals

Flex jumper (special care required when replacing)

CORRECT Load wire bend INCORRECT Load wire bend

Figure 19: Load Wire Termination

!

!

!

22


INSTALLING DMX512 CONTROL WIRING (SINGLE RACK)1. Run the DMX512 control wiring to the rack. Bring the conduit into the rack through the top conduit holes as shown in Figure 20.

(Control wiring may also enter the rack from the bottom -- run the wiring up through either hollow side wall of the rack as shown inFigure 20 to the control wiring compartment.) Make sure you leave at least 12 inches of cable at the top compartment.

2. Coil the DMX512 control wire at this point and leave it un-terminated inside the rack. A Philips Lighting Controls factory representa-tive will make the final DMX512 connections. Refer to "NOTICE TO CONTRACTOR" on page 53 for additional information.

: Connecting your own DMX512 wiring voids your warranty and may cause damage to the rack.

INSTALLING DMX512 CONTROL WIRING (MULTIPLE RACKS)1. Remove control wiring knockouts on the sides of each rack.

2. Install 1" conduit fittings.

3. Run a 24" DMX512 control cable from the inside of each rack to its adjoining rack.

INSTALLING ETHERNET CONTROL WIRING (SINGLE RACK)All Ethernet terminations must be installed and tested to Category 5 standards by a certified/licensed network wiring technicia n.

1. Run Ethernet wire to the rack. Bring the conduit into the rack through the top conduit holes as shown in Figure 20 to minimize thelength of the run inside. (Control wiring may also enter the rack from the bottom -- run the wiring up through either hollow sidewall of the rack as shown in Figure 20 to the control wiring compartment.) Make sure you leave at least 12 inches of cable at thetop compartment.

2. Remove RJ-45 Ethernet connector from its panel in the upper left corner of the rack as shown in Figure 20.

3. Terminate using 110-style punch down tool.

4. Put connector back in place.

5. Test all connections.

6. If the Rack Control Module (ILSCPRCM) is present, use the short jumper (provided) to connect it to the network jack.

7. If redundant Ethernet cabling is specified, connect the second cable to the second RJ-45 connector using the steps above.

INSTALLING ETHERNET CONTROL WIRING (MULTIPLE RACKS )When more than one rack is being controlled via Ethernet, a hub or switch will be required for installation in close proximity to thedimmer racks. Each rack will receive its own Ethernet connection from the hub or switch in the manner previously described.

: For control wire types, see "Standard Wiring" on page 28.

!

Control Wiring


23

: Many manufacturers are now using Category 5 wiring for DMX512. With the Capio Plus IGBT Dimmer Rack,DMX512 must NEVER be connected using RJ-45 connectors. These connectors are for Ethernet connections only.

: Control wires may also enter through side knockouts. See Figure 12 for knockout placement.

Control Wiring (continued)

Figure 20: Control Wiring Installation

Feed wires through this hole, then up through hollow side wall Control wires enter

through these knockouts

Ethernet CAT5e Terminate cable to removable punch- down jack

Control wires enter through these knockouts

DMX512 Coil excess CAT5e wire here

LYTEmode Coil excess DMX512 wire here

!

24


FINISH AND TEST PROCEDURE

Clean Rack Interior

Remove all metal pieces, shavings, and wire scraps. Vacuum out any dust and dirt.

Seal Air Leaks

1. Replace any access panels removed during installation, or cover their openings.

2. Seal conduit access holes.

3. Seal any remaining air leaks using urethane aerosol foam.

: Air leaks can inhibit rack ventilation and cooling. Dimmers may overheat and shut down without proper ventila-tion.

Double-Check All Wire Terminations

Check for misconnected wires, improperly torqued terminations, bare wires, loose connections, and damaged insulation.

Check Line Power Wiring

Use a digital voltmeter to check resistance between phases. The following results are typical:

Resistance phase to phase should be 10 M or higher. Resistance all phases to ground should be 10 M or higher. Resistance neutral to ground should be 0 . Resistance phase to neutral should be 10 M or higher.

Check Load Wiring

Use a digital voltmeter to check resistance between the load terminals and the neutral bus. The following results are typical:

1 M or higher is normal when no loads are connected. Between 1 and 1000 is normal when loads are connected. Below 1 indicates a short in the load wiring.

: Energizing the rack prior to approval will void the warranty and may result in serious injury to yourself or dam-age to the equipment!

Call Philips Lighting Controls for Approval

Finish and Test

!

!

Do not energize the CapioPlus IGBT Dimmer Rack until the wiring has been approved by a technician from Philips Lighting Controls. Contact TechnicalSupport at +1-866-526-2731 to arrange for approval. Refer to page 53.


25

ATTACHING THE DOORWhen all wiring and testing is complete, attach the rack door. Do not operate the rack without the door in place.

1. Remove the two screws from the bottom of the rack (Figure 21).

2. Attach the bottom hinge to the rack using the screws removed in Step 1.

3. Insert the pin of the bottom hinge into the hole in the bottom of the door.

4. Remove two screws from the top of the rack.

5. Insert pin of top hinge into hole on top of door. Attach hinge to rack using screws removed in Step 4.

6. Close and open the door a few times to make sure it latches and unlatches easily. If it does not, loosen hinge screws and readjust.

Important: Put the rack key in a safe place or turn over to owner.

MAINTAINING CLEANLINESSIf the room will be subject to sheet rock dust or other debris, protect the rack with plastic wrap. Do not energize rack with plastic in

place. Failure to keep rack clean may affect proper operation and void warranty.

Finish and Test (continued)

Figure 21: Door Hinges

Top hinge

Bottom hinge

26


INSTALLING DIMMER MODULESCapio Plus Dimmer Modules are easy to slide in place without tools. Please do not insert modules until your installation is ap provedby an Lightolier Controls technician.

1. Make sure that the circuit breakers are off and their latch is pushed to the right.

2. Insert the edges of the dimmer module circuit board into the right and left guides ( Figure 22 ).

3. Push the module in until the alignment pins at the back seat firmly into the connector on the dimmer back plane, and the dimmer isseated firmly against the metal frame of the rack.

4. Slide the circuit breaker handles and their latch to the left, and into the slot in the frame of the rack.

: If you are installing modules of different types, please consult system drawings for the placement order. Modules of differentpower ratings are keyed to prevent improper insertion.

: To remove modules, turn circuit breakers off and slide the latch to the right before pulling module straight out.

Installing Dimmer and Control Modules

Figure 22: Dimmer Module Insertion

Dimmer card entering guide

Circuit breakers Circuit breaker latch



27

INSTALLING THE RACK CONTROL MODULE(ILSCPRCM)1. Insert ILSCPRCM into slot ( Figure 23 ).

2. Push the ILSCPRCM until alignment pins at back seatfirmly into connector and module is seated firmly againstmetal frame of rack.

INSTALLING THE LYTEMODE POWER SUPPLYMODULE (ILSLMPSC)1. Insert ILSLMPSC into slot directly below ILSCPCRM.

2. Push the ILSLMPSC until alignment pins at back seatfirmly into connector and module is seated firmly againstmetal frame of rack.

INSTALLING A BLANK MODULE (CPBLANK)If the rack is not fully populated with dimmers, Blank fillerModules must be installed in any open spaces to ensure prop-er airflow and cooling.

1. Insert pin on the left side of CPBLANK into hole at left(Figure 24 ).

2. Attach right side with the self-tapping screw (provided).

: Air leaks can inhibit rack ventilation andcooling. Dimmers may overheat and shut down with-out proper air flow and ventilation.

Installing Dimmer and Control Modules (continued)

Figure 23: RCM Insertion

Push here to seat module

Figure 24: Blank Module Insertion

Locating pin

!

28


OVERVIEWCapio Plus IGBT Dimmer Racks can be configured directly at the RCM using the built-in LCD Menu. Please note that while thebuilt-in menu will display all system status information, it has limited configuration capabilities. Only Guardian software provides aninterface for configuring all IGBT Dimmer Rack options. The following section provides instructions for configuring and viewing sys-tem status using the RCM LCD Menu. Where applicable, refer to the corresponding Guardian instructions for full explanations of eachconfiguration option. Guardian instructions can be found in "Configuring RCM Using Guardian" starting on page 32.

LCD MENU OPERATIONThe RCMs LCD Menu provides local control for accessing all system status information and for making a limited amount of configu-ration changes to that particular RCM. (If there are multiple RCMs in the system, changes would need to be made at each RCM.)Upon power up, the LCD Menu will display the Philips Lighting Controls logo followed by the current RCM software version and RCMname (assigned using the Guardian software). If no name has been assigned, the unit will display "CP Dimmer Rack" in the name f ield.After briefly displaying this information, the MAIN MENU will appear.

: To return to the power up screen after boot up, press the [Escape] button.

Status LEDs

ESCAPE

POWER FAULT ILS DMX

MAIN MENU:

System Status

Dimmer Status

Select Presets

Menu Configuration

System Configuration

Right/Left/Up/Down Buttons (4) -Navigates menu system.Escape Button -

Backs up one menu level.

Arrow Indicator -Indicates that menu can bescrolled to see more choices.

Enter Button -Accesses details, activatesa field, or enters a settingdepending on the current menu item.

Figure 11: LCD Menu

LED Condition Meaning

POWER Flashing Green Indicates power is active to the Rack Control Module (RCM).

FAULTFlashing orSteady Red

Indicates an error condition in the cabinet. If illuminated, remove power to the rack, wait 15

seconds, and re-energize rack. If error condition persists, please contact Lightolier Controls

Technical Support at 1-800-526-2731.

ILS Illuminating Yellow Indicates presence of Lytemode ILS control signal.

DMX Illuminating Yellow Indicates presence of USITT DMX512 control signal.

Status LED Indications:

Configuration Using RCM LCD Menu


29

Configuration Using RCM LCD Menu (continued)

MENU SYSTEMThe RCM menu system consists of eight main

categories as shown in Figure 12.

To navigate the menus, press the four naviga-

tion buttons as required (Figure 11). When the

desired menu is reached, press [Enter] to dis-

play the menu options. Use navigation and

[Enter] buttons to view status and configure

RCM as required.

System Status

Displays system settings and dimmer status

information. Menu will display "OK" if all

dimmers are normal and an appropriate error

message if not. No settings may be changed at

this menu.

Dimmer Status

Displays information and status for each dim-

mer, such as name, temperature, load, etc. No

settings may be changed at this menu.

Select Presets

Allows selection and/or configuration of eight

presets.

Menu Configuration

Allows configuration of the LCD Menu itself as follows:

Display ON - This option sets a time for the LCD Menu to turn off when not in use. Time is set in minutes. (The ALWAYS option

keeps the menu on at all times.)

LED ON - This option sets a time for the RCM Status LEDs to turn off after power up. Time is set in minutes. (The ALWAYS option

keeps the LEDs on at all times.)

Display Contrast - This option configures the LCD Menu backlight contrast. This is set as a percentage of 100.


Allows configuration of various system options. The Config Port setting allows a PC to be connected via the serial port for non-

Pathport RCM units.

Dimmer Options Configuration

Allows configuration of dimmer options for all dimmers in the system (up to 96).

Dimmer Inputs Configuration

Allows configuration of dimmer inputs and control priorities.

Dimmer Presets Configuration

Allows presets to be applied to one or all dimmers.

System Status

- Name

- Location

- Serial

- Type

- Dimmer Status

- Dimmers Preset

- Dimmers with Errors

- Comm #1

- Comm #2

Dimmer Status

- Dimmer

- Type

- Level Temp- Line Load

- Status

- Errors

- Module

Select Presets

- None

- 1 2 3 4 5 6 7 8

Menu Configuration

- Display ON (min)

- LED ON (min)

- Display Contrast


- DMX A

- DMX B

- ILS Network

- ILS Station ID

- DMX Hold (hh:mm)

- Power-up Preset

- Power-up Hold (h:m)

- Power-up Clear

- Config Port

Dimmer Options

- Dimmer

- Mode

- Non-Dim %

- Voltage at Full (vac)

- Transition (us)

- Response (ms)

- Dimmer Curve

- Preheat

Dimmer Inputs Config

- Dimmer: (Dimmer #1)

- DMX A

- DMX B (Ethernet)

- Room

- Channel

- DMX A Priority

- DMX B Priority

- Preset Priority

Dimmer Presets Config

- Dimmer

- Preset

- Fade Rate (min)

- Level (%)

- Dimmer Set

Figure 12: Menu System Structure

30


Capio Plus IGBT Dimmer Racks can be configured using a Windows compatible personal computer running Guardian software.Only the Guardian method provides an interface for configuring all system options. Guardian software is available in two versions: Guardian SE (Setup Edition)Guardian SE is used to configure Capio Plus Systems. A Guardian SE computer can be connected to the RCM several ways dependingon the type of RCM :1. Through the RCM serial port (non-Pathport RCM).2. Directly through the RCM Ethernet port with an Ethernet turnaround (crossover) cable (Pathport Enabled RCM only).3. Through the RCM Ethernet port over an Ethernet network (Pathport Enabled RCM only).

Guardian NT is used to configure, monitor, and report errors for the Capio Plus System. A Guardian NT computer can be connected viaan Ethernet network, or connected directly to the Pathport Enabled RCM Ethernet port. Guardian NT is sold as a separate upgrade to the standard Guardian SE program, and cannot be used by non-Pathport RCM systems.Contact your Authorized Philips Lighting Controls Dealer to upgrade to Guardian NT. If you have already purchased the upgrade to NT, it will need to be enabled by the registration process. Refer to "Registering Guardian"below.RequirementsGuardian software is provided on a CD-ROM with your system documentation. It should be installed on a computer with the followingminimum requirements: Microsoft Windows XP Home or Professional A minimum of 256Mb RAM (512 or more recommended) SVGA Video (XVGA or higher recommended)If you did not receive a Guardian software CD-ROM with your system, you may call 1-800-526-2731 to have one sent or download thesoftware from www.philipslightingcontrols.com.

You may install the Guardian software in any of the following ways:From the Guardian CD-ROM:1. Insert Guardian CD into CD-ROM drive of PC. 2. Double-click My Computer.3. Double-click CD-ROM drive icon.4. Follow installation directions on screen.From the Internet: Guardian software may be downloaded from www.philipslightingcontrols.com.Starting Guardian At Windows Start menu, select Programs | Guardian .Registering Guardian Guardian SE should be registered after initial startup. If you have purchased an upgrade to the NT version of Guardian, it will need tobe enabled by the registration process.To register:1. From the Help menu, select Register.2. Enter the serial number provided by the factory or your dealer.

Getting Started with Guardian

Guardian Overview


31

A Pathport system is a data manager that utilizes a distributed network of devices that are capable of adding data to, or reading datafrom the network. Because the system is distributed, every device has access to all of the information being carried on the system, andcan be configured to use the data differently than any other device on the system. The ability of every device to individually processdata provides the amazing power of Pathport.

By distributing the processing of network data, a Pathport system is able to grow and re-configure to meet the changing needs of afacility with the minimum possible effort and expense.Guardian software and the Capio Plus System use the industry standard Pathport network licensed from Pathway Connectivity.Pathway Connectivity is the leading data communications company in the entertainment lighting industry. Basic setup of the Pathportnetwork requires the Pathport Manager application, which can be downloaded at: http://www.pathwayconnect.com

For Pathport Enabled Capio Plus Systems, the PC may be plugged into any Ethernet control port (including the Ethernet port) in thecontrol system using a CAT5 patch cable.

Connecting to the Control Module (Pathport Enabled RCM):For Pathport Enabled Capio Plus Systems, to connect directly to the RCM, you will need an Ethernet turnaround cable (also know nas a crossover cable).

Connecting to the Control Module (non-Pathport RCM):For non-Pathport Capio Plus Systems, the PC must be plugged directly into the RCM through the serial port on the PC and RCM. :When configuring an RCM using this method, the RCM must be configured for RS232 operation.

Connecting a PC to the Capio Plus System

32


RCM SETUPOnce installed on a PC, Guardian SE or NT will automatically discover and display a list of all Capio Plus IGBT Dimmer Racksconnected to the network on the left of its display. Once all the units have been discovered, it is possible to Save the configuration. Thiswill make it possible for Guardian SE or NT to detect a unit that is not responding in the future. To connect a PC to the Capio PlusSystem, refer to the previous section: "Connecting a PC to the Capio Plus System."Changes to an RCM can only be made while in the Administrative Mode. Refer to "Administrative Mode" on page 40. Select therequired RCM from the RCM list at left and use the RCM Setup tab to configure.

: Unlike the other configuration tabs, the data on this page is sent to the system only when the Send data on this page button ispressed.

: The IP Address, Serial Number, Type and Number of Dimmers are set at the factory and can not be changed.

Enter a logical name for the Capio Plus System. Example: Ballrooms.

Location

Enter the location of the Capio Plus System. Example: Electrician Closet EC1.

If no input Hold level for

Specifies how long each dimmer will hold its current level if the DMX512 data stream is interrupted.

Enable Inputs

DMX A -- The local DMX512 input on the RCM.

DMX B -- The DMX512 data received through the Pathport network via the Ethernet connection at the RCM.

Internal Presets -- Levels that come from the Local Presets.

Configuring RCM Using Guardian


33

Configuring RCM Using Guardian (continued)

Power-Up Preset

On power-up select preset - Select one of the eight available Local Presets to come on automatically when the system is turned on. This

is extremely useful during construction when the control console in normally not available.

If no input hold preset for - Set the amount of time that the selected Local Preset will stay on before it automatically fades to zero.

Clear Preset

Select which inputs will override the power-up preset.

Send data on this page

Unlike the other configuration pages, the data on this page is only sent to the system when this button is pressed.

DIMMER SETUPChanges to the Dimmer Setup can only be made while in the Administrative Mode. Refer to "Administrative Mode" on page 40. Select

the required RCM from the RCM list at left and use the Dimmer Setup tab to configure.

Column Heading

Clicking on any column heading will sort the list (ascending or descending) by the selected column.

Shift and Control Keys

Use the Shift Key to select a consecutive group of dimmers.

Use the Control Key to add dimmers to the selection.

Right click for Select All.

Slot

The slot number starting from the left in a Capio Plus System.

Left dimmer is OK

Right dimmer is OK

Left dimmer is not reporting any data (offline)

Right dimmer is not reporting any data (offline)

Left dimmer is reporting an error

Right dimmer is reporting an error

Circuit

The circuit number of each dimmer in the system.

34



Properties

With one or more dimmers selected, right click and select Properties or select Properties from the Tool Bar.

Mark any field to leave data as is.

Dimmer description

A logical name for each dimmer.

Dimmer mode

Select:

Reverse Phase (RPC) for normal incandescent loads.

Forward Phase (FPC) for inductive loads.

Non Dim for loads that can not be dimmed (set percentage of level where Non Dim should trigger).

Output voltage when full

Set the maximum voltage output for each dimmer. This is extremely important if a 115 Volt lamp is used.

Standard fall/rise time

800 us -- Lamp noise will be reduced

500 us -- Efficiency will be greater

ote: IGBT dimmers are always silent.Standard response time

Set dimmers to match the response time of other dimmers in the system. (Minimum is recommended.)

Dimmer Curve

Select a curve for each dimmer. (Square Law is recommended.)

Preheat

If selected the dimmer will output a small amount of current (less than incandescence) to the lamp.

Press OK to send Data to the system.


35


DIMMER INPUTSChanges to the Dimmer Inputs can only be made while in the Administrative Mode. Refer to "Administrative Mode" on page 40. Select

the required RCM from the RCM list at left and use the Dimmer Inputs tab to configure.

Column Heading






Circuit


36



Properties

With one or more dimmers selected, Right click and select Properties or select Properties from the Tool Bar.

Mark any field to the leave data as is.

DMX Port A / DMX Port B (Pathport)

Set the starting DMX number.

All Same Address all selected dimmers will be set to this address.

Consecutive Address dimmers will be set to consecutive addresses.

ote: Sort the circuit column descending for reverse order.Presets

Set the priority for Local Presets.

Priority

The highest level of all inputs set to Primary will be the output level.

If all Primary sources are missing the highest of the Fallback levels will be output.

Inputs set to Ignore will not be used by the dimmer.



37


PARKED DIMMERSChanges to the Parked Dimmers can only be made while in the Administrative Mode. Refer to "Administrative Mode" on page 40.

Select the required RCM from the RCM list at left and use the Parked Dimmers tab to configure.

Column Heading






Slot

The slot number starting from the left in a Capio Plus System.

Left dimmer is OK

Right dimmer is OK





Circuit


Properties

With one or more dimmers selected, Right click and select Properties or select Properties from the Tool Bar.

Set the Level to Park a Dimmer.

Parked dimmers will not change from this level regardless of inputs.


38



LOCAL PRESETSChanges to the Local Presets can only be made while in the Administrative Mode. Refer to "Administrative Mode" on page 40. Select

the required RCM from the RCM list at left and use the Local Presets tab to configure.

Select Preset

Select a Local Preset to modify.

Modify Preset

Use sliders to modify Local Preset.

Set a Rate for the Local Preset



39


Sorting RCM List

The RCM list in the left hand column can be sorted to make viewing more convenient.

Right click in the column to sort.

SAVE RCM CONFIGURATIONThe configuration of any Capio Plus System can be saved to an RCM Data file (*.rcm2). The Administrative Mode is required to save

or open an RCM Data file. Refer to "Administrative Mode" on page 40.

ote: This feature can also be used to copy a configuration from one Capio Plus System to another.To save an RCM configuration:

1. Select an Capio Plus System from the RCM list.

2. Select Save As (RCM Data File) from the Selected RCM menu.

3. Enter a name and directory for the file and click Save.

To open an RCM configuration file:

1. Select an Capio Plus System from the RCM list.

2. Select Open (RCM Data File) from the Selected RCM menu.

3. Select desired RCM Date file and click Open.

4. Make any desired changes, then use Send Config to update the Capio Plus System.

40


Once you have installed Guardian software on a PC and connected it to the Capio Plus System(s) via the network, you may set upoptions and configure individual dimmers.

DISCOVERYGuardian SE or NT will automatically discover and display a list of all Capio Plus Systems connected to the network. Once all the unitshave been discovered, it is best to Save the configuration. See "Saving Files" on page 26.

CAPIO PLUS SYSTEM CONFIGURATIONGuardian can configure the RCM and each Dimmer in an Capio Plus System system. Any configuration of the RCM or Capio PlusSystem requires an Administrative Login.Guidelines: Select the Capio Plus System to be configured from list at the left of the display. (There will only be one Capio Plus System to con-

figure if directly connected to the RCM.) The first time an RCM is selected, configuration data from the unit will be downloaded to the PC (this may take several seconds). Dimmers are dynamically updated as changes are made. Changes to the RCM page require Send data for update. If the Capio Plus System is connected to the serial port, then Get Status is required.

ADMINISTRATIVE MODEAny configuration of the RCM or dimmers requires an Administrative Login.To log into Administrative Mode:1. At File Menu, select Admin Login.2. Enter password: Genlyte3. [Administrative Mode] will appear on the Title Bar. Guardian will remain in Administrative Mode until you Logout or close

Guardian .To log out of Administrative Mode: At File Menu, select Admin Logout.

Basic Guardian Operations


41

Basic Guardian Operations (continued)

SAVING FILESThe Save function will save a Dimmer Network file. This file stores the following information: List of connected Capio Plus Systems. Which Capio Plus Systems or Dimmers should be ignored. Sampled load for each dimmer.

1. From File menu, select Save or click Save button on toolbar.2. Enter a file name and directory and click Save.

: Multiple files can be saved for different arrangements of the Capio Plus network.

1. From File menu, select Open.2. Select appropriate file and click Open.

From File menu, select . This will clear the current network and restart the discovery process.: When Guardianis started it will automatically open the Dimmer Network File from the last session.

SYSTEM POLLING (GUARDIAN NT ONLY )Guardian NT (sold separately*) has the ability to continually monitor the status of all Capio Plus Systems and dimmers on the network.(Guardian NT must be running on the connected PC in order to monitor the system.)

: To force a Poll, select Stop Poll and then Start Poll, this will start a poll immediately.To start polling:Select Start Poll from the toolbar.

To stop polling:Select Stop Poll from the toolbar.

To set poll interval:From the Setup menu, select Poll Interval and check the desired interval.

.

* Refer to "Guardian Overview" on page 30.

42


Basic Guardian Operations (continued)

DIMMER LOAD SNAPSHOT (GUARDIAN NT ONLY)

The Snapshot function, available with Guardian NT (sold separately*), is used to sample the load of all dimmers in the systemand remember the load for future comparison.

During polling, the load connected to each dimmer is compared to the sampled load and any variation that is reported. Setup load comparison by selecting Email / Log File on the Setup menu.

: The dimmer cannot measure the load unless the dimmer is ON. In order to store accurate loads in the snapshot, each dimmer must have been set to a level greater than 10% for at least 60 seconds. All dimmers do not need to be on together, however, they must be on for a period prior to taking the snapshot.

TOTAL LOAD REPORTING (GUARDIAN NT ONLY )

The Total Load function, available with Guardian NT (sold separately*), will display an approximation of the total load on eachphase of the system.

Total Load assumes a properly wired, three-phase electrical system. The load is calculated by adding the load on each individual dimmer.

: The dimmer cannot measure the load unless the dimmer is ON. In order to store accurate loads, each dimmer must have been set to a level greater than 10% for at least 60 seconds. All dimmers do not need to be on together, however, they must be on for a period prior to displaying the Total Load.



43

SERIAL PORT (NON-PATHPORT RCM ONLY )In the absence of a Pathport Enabled network, Guardian can configure and get status from a single Capio Plus System connected toa serial port. In this case, the RCM will need to be setup for direct serial connection.To access and configure a non-Pathport RCM:1. Connect PC to RCMs serial port. Refer to "Connecting a PC to the Capio Plus System" on page 31.2. Using the LCD Menu, select System Configuration then select Config Port. Change the port from ETHERNET to RS232 and press

[Enter].3. The RCM is now configured for RS232 mode.4. Launch Guardian and login to Administrative mode. Refer to "Administrative Mode" on page 40.5. Click on desired RCM at left of display. (The current configuration will be download to Guardian .)6. At Setup Menu, select Serial Port.7. Enable serial port you wish to use on the configuration computer (COM1: or COM2: etc.).8. Local com port will appear on list of RCMs at left of display.

: A Capio Plus System connected to the serial port is not dynamically updated. Get Config, Send Config and Get Status arerequired.

MULTICAST INTERFACEIf the PC has more than one Network Interface Card (NIC), the Interface connected to the lighting network must be selected.

CONNECT TO PATHPORT NETWORKUse this menu option to connect to a Pathport network.

Guardian Setup

44


Guardian Setup (continued)

REPORT LOGGING (GUARDIAN NT ONLY)Guardian NT (sold separately*) has the ability to keep a log of all detected errors.To set Log Options:1. Select Email / Log File from the Setup menu.2. Click Change to set the directory where the Log File should be stored.3. Click Log Errors to enable logging.4. Click Log Load Decrease of and set wattage if using Snapshot.5. Click Log Load Increase of and set wattage if using Snapshot.

If the ignore check box on any dimmer or RCM is checked, that dimmer or RCM will not log or email errors.The log file (Guardian_Log.txt) will be located in the specified directory and can be opened with Notepad.

EMAIL NOTIFICATIONS (GUARDIAN NT ONLY)Guardian NT (sold separately*) has the ability to send email notifications to any email address using an SMTP server. In this case, thePC running the Guardian software must be connected to an email network. For security, it is recommended that this computer have twoNetwork Interface Cards (NIC) so that the Lighting (Pathport) network can be isolated from the email network. If the ignore check box on any dimmer or RCM is checked, that dimmer or RCM will not log or email errors.To setup email notifications:1. Set up SMTP email as follows:

: The name that will appear inFrom field.From (Email address): The email account thatwill be used to send this email.Outgoing mail server (SMTP): The SMTPserver that will be used to send this email.

: The name of the person receivingthe email.To (Email address): The email address of theperson receiving the email.

: The name of the person receiving a copy of the email.CC (Email address): The email address of the person receiving a copy.



45

Guardian Setup (continued)

2. Send a test email using the new settings.3. Select Email / Log File from the Setup menu.4. Select Email Errors Immediately if you wish to have email sent when the error is detected.5. You can Exclude Units Offline and Exclude Dimmers Offline. This is helpful during rehearsal and setup.6. Check Email Log Changes Everyday and select a time if you wish to have the log file emailed each day.

The Dimmer Status tab, available with Guardian NT (sold separately*), displays all dimmer settings.

IgnoreIf the ignore check box on any dimmer or RCM is checked, that dimmer or RCM will not log or email errors.SlotThe slot number starting from the left in a Capio Plus System.

Left dimmer is OK

Right dimmer is OK






Dimmer Status (Guardian NT Only)

46


Dimmer Status (continued)

Circuit


Description

The name of each dimmer set using Dimmer Setup.

Error

Any error reported by the dimmer from the list of possible errors. Errors are as follows:

ote: Constant Circuit Modules will show the Error message "Not Present."Load

The load in Watts (100 watt increments). If Snapshot is enabled, the variation from the sampled load will be displayed in parentheses.

Level

The current level of the dimmer in percentage and DMX512.

Temp

The current temperature of the dimmer in degrees Celsius.

Yellow - Temperature is approaching a dangerous level.

Red - Temperature is above a safe level and the dimmer has shutdown.

Status

The current status of the dimmer.

Line

The current Line Voltage at the system.

Mod Size

The size of this dimmer module in maximum wattage.

SW Ver

The version number of the dimmer firmware.

MESSAGE MEANING

mis-wire Dimmer power-up diagnostics sensed a line voltage greater than 185 VRMS.

watchdog Dimmer firmware has been restarted after a software loop took too long to execute.

supply The dimmers 18V power supply has dropped below 14 volts.

overtemp Dimmer has exceeded safe temperature and has shut down.

overload Dimmer has detected an overload (excessive current) due to a short circuit or a load that exceeds the dimmers rating.

igbt An IGBT has failed.

rom The read-only memory checksum is incorrect.

analog Either the voltage or the current-sensing electronics has failed.

not present The module slot is empty or contains a Constant Circuit Module.


47

A PC running the Guardian Configuration Utility can tell you many things about the system.Troubleshoot using the Guardian Configuration Utility:Connect the PC to the Capio Plus System as described on page 16. Use the directions in "Basic Guardian Operations" on page 25, toaccess the Capio Plus System configuration. From there, you can check for dimmer errors.To physically examine the system:1. Check LEDs at front of RCM. (Refer to illustration on page 28.)2. At main circuit breaker(s), check for tripped circuits.3. Disconnect power to the system.4. Check for damaged or loose control and/or load connections.To further troubleshoot:Refer to the Troubleshooting Flow Chart below.

Circuit / Channeldoesnt work

Push Focusbutton

Did buttonlight up?Yes No

Voltage into thedimmer not present.

Check supply.

Is Focus buttonLED solid green? Yes

No

Is Focus buttonLED solid red?

Is Focus buttonLED flashing green?

Is Focus buttonLED flashing red?

No

No

Yes

Yes

Yes

Check console for DMX output.Check the data cable.

Check lamp.Dimmer is detecting no load.

Dimmer is either not communicatingwith RCM or has detected an error.Check Dimmer Status for errors.

Lower circuit wattage.Dimmer is detecting an overload.

Troubleshooting

48


Have you...

___ Left the proper clearance for ventilation and to open / close the rack door?

___ Left the proper clearance above the rack for airflow?

___ Mounted the rack securely?

___ Sealed all air leaks?

___ Properly terminated all load wires?

___ Checked line power and load wiring impedances?

___ Used the control cable types called out in the system drawings and/or specifications?

___ Routed control cables as shown in system drawings?

___ Put the rack key in a safe place or turned it over to the owner?

___ Protected rack from construction dust and debris?

___ Cleaned installation dust and debris from rack?

___ Read the "NOTICE TO CONTRACTOR" on page 32?

___ Called Lightolier Controls to arrange for approval?

(Complete the "ENGINEERING CHECK-OUT REQUEST FORM" at the end of this manual.)

Checklist



49

ILS Terminal

Name

XLR Pin

Name

WE Color Code

(e.g. Belden #8132)

IECA Color

Code

Belden Std.

Color Code

CATEGORY 5

Color Code

GND 1 Drain (Shield)Drain

(Shield)

Drain

(Shield)

Brown (8)

White/Brown (7)

DMX - 2 White w/ Blue BlackBlack

(of Red Pair)Orange (2)

DMX + 3 Blue w/ White White Red White/Orange (1)

TALK - 4 White w/ Orange RedBlack

(of White Pair)Green (6)

TALK + 5 Orange w/ White Green White Green/White (3)

Contractor is Responsible for All Terminations *

1) Only approved EIA-485 cable types may be used. Approved types include:

Belden #8132 or #9842 Alpha #3492C or #6413 TMB Proplex #PC224T

No plenum rated EIA-485 types are available. An acceptable plenum rated EIA-422 cable close enough in properties is: Belden #88102

ote: No other EIA-422 cables are acceptable.

2) Category 5 cable may be used for DMX512. Approved types include: Belden #1583A and Belden #1585A (Plenum).

3) Cable MUST be terminated exactly as shown here.

4) DMX512 cable runs MUST be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided. DO NOT con-

vert these cables to home runs.

5) DMX512 cable runs should all be in metal conduit. Runs in exposed areas must be in metal conduit. Maximum cable run should

not exceed 1500 feet (preferred maximum 1000 feet).

* Factory Service Representative will terminate DMX512 wiring during engineering check-out (see Engineering Check-Out

Request Form at the end of this manual).

LYTEMODE ILS NETWORKS

Pin Number Signal NameShielded Cat5e Wire Color

(Belden #1624 R or P)

1 Data + White w/ Orange

2 Data - Orange

3 SHIELD Shield

4 + 24 VDC White w/ Green

5 Signal GND Green

6 + 24 VDC White w/ Blue

7 Signal GND Blue

8 + 24 VDC White w/ Brown

9 Signal GND Brown

Contractor is Responsible for All Terminations

1) Only approved cable types may be used. Approved types include: Belden #1624R and Belden #1624P

2) Cable MUST be terminated exactly as shown here. Total length of cable in ILS Station Network Wiring must NOT exceed 2000

feet.

3) Cable runs should be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided. DO NOT convert these

cables to home runs. "Star" wiring is only allowed with short (50 foot) stubs or with use of an ILS Network Power Supply and only

as shown in your drawing set.

4) Maximum station quantity subject to power supply and system requirements. Please consult factory for specific information.

DMX512

Appendix A: Standard Wiring

50


Dimension Name MinimumMaximum for

Terminal

Maximum for XLR

(In-Line)

A Remove Cable Jacket 1" (25.4mm) 2-1/4" (60mm) 1-1/4" (31.8mm)

B Drain Wire Heatshrink Dim 'A' - 1/8" (3.2mm) - -

To terminate shielded cable:

1. Strip off specified length of outer jacket.

2. Cut shield (foil or braid) flush to outer

jacket. DO NOT cut drain wire.

3. Fit specified length of 1/16" heatshrink

tubing over the drain wire.

4. For solder connections, fit a 1/2" length of

1/16" heatshrink tubing over each conduc-

tor.

5. Fit a 1" length of 3/8" heatshrink tubing

over the entire cable. Position it so that

3/4" of its length is over the cable jacket-

ing, and 1/4" of its length is over the loose

conductors.

6. Strip 1/8" inch of the insulation from each

of the conductors.

7. Terminate the conductors on the terminal

block, or solder the terminals as specified.

8. For solder connections, shrink the individ-

ual 1/2" lengths of heatshrink tubing over

the solder terminals.

9. Shrink the remaining heatshrink tubing.

10.Apply the appropriate ID label to the cable

at the end of the outer heatshrink tubing.

TERMINATION OF ETHERNET CABLEFunction PAIR # PIN OUT (T568B) Wire Color

(T1)

(R1)1

5

4

White w/ Blue

Blue

Tx + (T2)

Tx - (R2)2

1

2

White w/ Orange

Orange

Rx + (T3)

Rx - (R3)3

3

6

White w/ Green

Green

(T4)

(R4)4

7

8

White w/ Brown

Brown

To terminate Ethernet cable:

1. Strip off outer jacket - approximately 1-1/2" (37.6mm)

2. Fit a piece of 1-1/8" (28.6mm) long heatshrink tubing over the cable extending out 1/4" (8.25mm) from outer jacket.

3. Terminate approximately 1/2" (12.2mm) from end of conductors on Type 110 punch down block or connector per schedule (T568B)

- Maximum untwist of conductors to terminations is 1/2" (12.2mm)

- Trim excess leads.

4. Shrink tubing and add appropriate ID label to the cable at the end of the heatshrink tubing.

System topology and labeling should follow TIA/EIA-568 and TIA/EIA-606 as applicable and guidelines in ESTA's RecommendedPractice For Ethernet Cabling Systems in Entertainment Lighting Applications and Supplement.Per TIA/EIA-568, Maximum length of any horizontal cable run (i.e. between Ethernet RJ-45 receptacle (work area) and Patch Panel) is

90 meters; Maximum length of any CATEGORY 5 cables at the Ethernet RJ-45 receptacle (work area) is 3 meters.

Ethernet equipment (e.g. Patch Panels, Hubs or Switches) should be maintained in an environment of 18-24 C (64 - 75 F) and 30%

- 55% relative humidity per TIA/EIA-569-A.

Maximum length of any segment (cable run - including device cables - between Hub or Switch and Node) is 90 meters. Maximum

network diameter (distance between any two Nodes) is 180 meters.

Cable Type

(10/100 Base-T Ethernet)Description

Belden #1583A or equal

- Nominal O.D. 0.214" (5.54mm)

CATEGORY 5: Non-Plenum Rated

4-Unshielded Twisted Pairs (UTP) #24AWG

Belden #1585A or equal

- Nominal O.D. 0.206" (5.23mm)

CATEGORY 5: Plenum Rated

4-Unshielded Twisted Pairs (UTP) #24AWG

Appendix A: Standard Wiring (continued)

Contractor is Responsible for All CAT5e Terminations

TERMINATION OF SHIELDED CABLE


51

CAPIO PLUS IGBT DIMMER RACK (ILSCP24 / ILSCP48)Physical:82 inches high (46 for ILSCP48) x 14.25 inches wide* x 26.938 inches deep (with door)

(208.28 cm H x 36.20 cm W x 68.42 cm D)

200 pounds empty (90.72 kg) / (ILSCP24 125 pounds empty)

* Right-most rack requires an additional 2" clearance for proper door operation.

Environmental:Operating Temperature: 32 to 104F (0 to 40C).

Relative Humidity: 10% - 95%, non-condensing.

Location: Type 1 En

Capio Manual

Documents

control wiring

rack control module

rack control module

load wiring

route control

ethernet control

control modules

dmx512 control