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Schaeffler UK Training Courses Improve your skills and knowledge on rolling bearing selection, operation and maintenance to improve machinery utilisation and reliability Schaeffler (UK) Ltd Forge Lane Minworth Sutton Coldfield West Midlands B76 1AP Email: [email protected] Tel: 0121 313 5870 Web: www.schaeffler.co.uk PTC December 2013
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Page 1: CALENDAR & ENQUIRY FORM Schaeffler UK Training Courses · 2019. 5. 24. · Ina di tobe rgp uc , NA ... overview of typical bearing failure modes is provided. Rolling Bearing Technology

Schaeffler UK Training Courses

Improve your skills and knowledge on

rolling bearing selection, operation and

maintenance to improve machinery

utilisation and reliability

Schaeffler (UK) LtdForge LaneMinworthSutton ColdfieldWest Midlands B76 1APEmail: [email protected]: 0121 313 5870Web: www.schaeffler.co.uk

PTC December 2013

To confirm your place on one of our Courses, please complete the Enquiry Form overleaf and return to [email protected]

Alternatively, please call 0121 313 5870

CALENDAR & ENQUIRY FORM

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Schaeffler UK | Engineering Excellence

Training that reflects the

latest developments in

rolling bearing technology

and condition monitoring.

Delivered by qualified

engineers with a real

passion for sharing their

knowledge.

Schaeffler UK is fully committed toproviding you, our customer, with trainingcourses that are focussed on meetingyour individual requirements. From initialbearing selection and reliable operationin service through to correct maintenanceand condition monitoring, our flexibleapproach means that our training coursescan be personalised to your needs.

The Schaeffler Group is recognised as aglobal leader in rolling bearingtechnology, and has acknowledgedSchaeffler UK’s technical excellence byawarding us with Schaeffler TechnologyCentre status. As a member of Schaeffler’sGlobal Technology Network, our team ofengineers has been accredited to thehighest level of technological capability.This means that our training is deliveredby qualified engineers with in-depthknowledge and experience of rollingbearing technology and conditionmonitoring. Our trainers have a realpassion for sharing their knowledge andproviding expert advice during thecourses that we offer.

Since our UK training facility was set up,we have been delighted with the positivefeedback that we have received from ourcustomers. We pride ourselves inunderstanding the needs of ourcustomers and, through a process ofcontinuous improvement, we havecontinually updated the content of ourtraining courses to reflect the latestdevelopments in rolling bearingtechnology and condition monitoring.

We are convinced that we have the righttraining solution for your staff and welook forward to welcoming you to the UKSchaeffler Technology Centre.

Richard HallPresident IndustrialSchaeffler UK

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Schaeffler training programs offer acomprehensive range of courses coveringall aspects of machine reliability frombearing selection through to mountingand dismounting and maintenanceincluding vibration analysis and conditionmonitoring.

The benefits of training include:

Increased plant efficiency through reduced downtime due to machinery problems

Knowing what bearing to select and how to maximise machinery performance

Gaining skills in mounting/dismountingof bearings and eliminating costly mistakes

Obtaining a better understanding of maintenance requirements, including grease selection, quantity and relubrication intervals

Learning how Condition Monitoring can improve plant utilisation and the techniques available

Understanding how to use Vibration Analysis to monitor the performance of plant and equipment.

What We OfferTraining is delivered by highly skilledengineers with many years' experience inthe design, application and operation ofrolling element bearings. We havespecialists in vibration analysis andcondition monitoring who can provideongoing support and share theirexperience.

While training takes the form of standardmodules for ease of selection, the trainingcan be tailored to meet the specificrequirements of the customer.

We would be very pleased to discuss yourparticular training requirements. We offerboth basic and advanced trainingcourses.

Who Should Attend

Our courses are designed for a wide and varied audience, from Managers,Engineers and Technicians involved on aday-to-day basis in the selection andoperation of rolling bearings through tomaintenance professionals responsiblefor mounting the bearings on shafts andin housings and specifying the correcttype and quantity of lubricant.

The training is also of benefit to ConditionMonitoring Engineers and Technicianswho need to identify when plant andequipment is starting to go wrong and thereasons for these problems.

Schaeffler UK has developed comprehensive

training programs that address the needs of

engineers involved in numerous aspects of rolling

element bearings.

From maintenance fitters to designers of complex

rotating equipment, we have an effective training

program to suit your needs.

Dr Steve LaceyEngineering Manager,Schaeffler UK

Our Training

The Schaeffler Group is one of theworld’s leading engineering businesses,employing about 78,000 people at 180 locations worldwide and achievingglobal sales in excess of €11.1 billion (in 2012).

The Group, which remains a family-ownedconcern, markets its products under threeworld class brands – INA, FAG and LuK.

INA was formed just after the SecondWorld War and made its big breakthroughin 1949 with the invention of the needleroller and cage assembly. This product isstill in use in its original form and the INAproduct range has been expanded toinclude ball and roller bearings, sphericalplain bearings, housed units and linearbearings and systems.

In addition to its bearing products, INAhas developed into one of the world’sforemost suppliers of automotive enginecomponents and works in partnershipwith many automotive manufacturers todevelop solutions to their requirementsfor more efficient, economical andenvironmentally friendly vehicles.

The history of FAG dates back to 1883 andthe development of a ball grindingmachine which made it possible, for thefirst time, to produce a perfectly round

steel ball. In the intervening years, the FAGproduct range has expanded to includecylindrical, spherical and tapered rollerbearings, angular contact and deep grooveball bearings.

The combined INA and FAG standardcatalogue now comprises over 40,000standard products for use in over 60industrial sectors ranging from powertransmission, mechanical handling,construction, mining and quarrying, steeland paper to automotive and aerospace.

Support for these industries is provided bySchaeffler's Industrial Aftermarket Division(IAM) which develops and supplies a widerange of online and offline conditionmonitoring equipment designed to providewarnings of potential problems and tominimise unplanned plant and machineryshutdowns. IAM also supplies a wide rangeof specially developed maintenance toolsand equipment.

The Schaeffler Group maintains its leadingedge by constantly developing products tomeet the specific needs of its customers.

To this end more than 5000 staff worldwideare directly involved in research anddevelopment, and, on average, their effortsresult in over 1200 patent registrations peryear.

Schaeffler UK, located at Sutton Coldfieldin the West Midlands, is the headquartersfor all sales, marketing, engineering andlogistics for both the INA and FAG brandsin the UK.

In-house application and designengineers work with carefully selecteddistributors and direct with end users todeliver the best engineered and mostcost effective solutions to each individualrequirement.

In addition, Schaeffler UK operates amanufacturing plant in Llanelli in SouthWales, which is a world class facility forthe production of mechanical tappets forthe automotive industry.

The plant also operates a ‘Linear QuickCentre’ and provides refurbishmentservices for industry.

Together we move the world

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Rolling Bearings

Applications Training

Vibration Analysis

Condition Monitoring

Product Training

Course Code Days Page

Rolling Bearing Technology Level 1 RBTL1 1 8

Rolling Bearing Technology Level 2 RBTL2 2 9

Rolling Bearing Lubrication RBL 1 10

Rolling Bearing Failure Analysis RBFA 1 11

Rolling Bearing Mounting RBM 1 12

Bearings for Electric Motors BFEM 1 13

Condition Monitoring Introduction CMI 1 14

Detector III DIII 1 15

Vibration Analysis Level 1 VAL1 2 16

Vibration Analysis Level 2 VAL2 3 17

Training Courses

It was very well presented andthe technical/practical mix wasjust right. The lads came awaywith a good understanding andhave already started looking atwhat we do. The whole dayprovided food for thought and wecame away with a number ofactions and tasks so it washugely beneficial.

”Matthew OrmeSenior Mechanical Engineer,Mechanical Testing SupportLubrizol

This is one of the best coursesthat I have attended. I found theamount of technical informationincluded extremely useful.

”Pamela PhillipsAsset EngineerScottish and Southern Energy

At the Schaeffler UK site in Sutton Coldfield,

West Midlands, we have a full range of facilities

to offer both classroom based and practical

hands-on experience.

If required we can also offer

courses at your own premises.

Our Facilities

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Learning ObjectivesThe aim of the course is to giveparticipants more in-depth knowledge ofthe factors affecting rolling bearingselection and operation. It is intended todescribe some of the main bearing typesand arrangements and covers life,lubrication and failure analysis.

Who Should AttendEngineers, technicians and maintenancepersonnel who require a more detailedunderstanding on the selection andoperation of rolling bearings. The courseis ideally suited to design or applicationengineers who require in-depthknowledge of bearing design andoperation.

Course ContentIntroduction to Rolling Friction

Rolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature

Introduction to Bearing TypesBall and roller bearingsContact pressureRadial and axial loadsConcept of misalignmentSelf aligning bearingsSpherical roller bearingsDimension series and sectionsApplication examplesTapered roller bearings

Bearing ArrangementsLocating, semi-locating and non-locating

Shaft and Housing FitsTolerancesInitial bearing radial internal clearance (RIC)Mounted RICOperating RIC - effects of temperature

Bearing FrictionSources of frictionStribeck curveLoad and viscous friction

Heat GenerationBearing temperatureHeat dissipationIntroduction to bearing life

Bearing LifeBasic life calculationAdjusted lifeExpanded adjusted lifeFatigue load limitDynamic equivalent loadFatigue failure - subsurfaceFatigue failure - surface initiated

LubricationBasic concepts of frictionOil versus grease lubricationInitial grease selectionImportant points to considerSelecting the right base oilSelecting the correct operating viscosityGrease lubrication - the correct amountGrease lubrication - relubrication intervalGrease data sheetGrease operating life - calculation

Bearing FailuresWhy do bearings fail?What is fatigue?Types of failure

Rolling Bearings

Course Overview

The course gives a more in-depth description of rolling

element bearings covering bearing types, load

directions and bearing fits. It introduces the calculation

of basic and adjusted life values and influencing factors

and covers bearing lubrication, including grease

quantities, relubrication intervals and life. A brief

overview of typical bearing failure modes is provided.

Rolling Bearing Technology Level 2RBTL2

Rolling Bearings

Course Overview

The course gives a basic introduction to rolling element

bearings, covering types, basic functions, load directions

and bearing fits. It covers the basic rating life calculation

and influencing factors and provides a brief introduction to

bearing lubrication, including grease quantities,

relubrication intervals and life. A brief overview of typical

bearing failure modes is included.

Rolling Bearing Technology Level 1RBTL1

Learning ObjectivesThe aim of the course is to giveparticipants an overview of the key factorsaffecting rolling bearing selection andoperation. It is intended to describe someof the main bearing types and givepractical guidance on the selection anduse of lubricating greases.

Who Should AttendEngineers, technicians and maintenancepersonnel who have some involvementwith the specification or the operation ofrolling bearings. The course is ideallysuited to personnel with limitedknowledge of the selection of rollingelement bearings.

Course ContentIntroduction to Rolling FrictionRolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature

Introduction to Bearing TypesBall and roller bearingsContact pressureRadial and axial loadsConcept of misalignmentSelf aligning bearingsSpherical roller bearingsDimension series and sectionsApplication examplesTapered roller bearings

Shaft and Housing FitsTolerancesTypical fitsBearing precisionBearing clearanceMaterial and temperature effects

Introduction to Bearing LifeWhat life is requiredWhat affects bearing lifeBasic life calculationDynamic equivalent loadFatigue failureFatigue load limit

Static Load CapacityHow to calculate static load capacityIndex of static stress

LubricationBasic concepts of frictionOil versus grease lubricationInitial grease selectionImportant points to considerSelecting the right base oilSelecting the correct operating viscosityGrease lubrication - the correct amountGrease lubrication - relubrication intervalGreases available from SchaefflerGrease data sheetGrease operating life - calculation

Bearing FailuresWhy do bearings fail?What is fatigue?Types of failure

Course Information

Time 09:00 - 16:00

Days 1

Course Fee1-4 delegates Additional delegatesLarge groups

£325 per person£100 per personPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield/Customer Site

Course Information

Time 09:00 - 16:00

Days 2

Course Fee 1-4 delegates Additional delegatesLarge groups

£550 person/day£100 person/dayPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield/Customer Site

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Rolling Bearings

Course Overview

This course covers the fundamentals of bearing lubrication

including both oil and grease, with an emphasis on grease

lubrication. The course will explain the need to select the correct

lubricant for the application and describe how the bearing

operating parameters such as speed, load and temperature

influence the lubricant selection. The importance of viscosity and

providing the right quantity of lubricant is explained.

Rolling Bearing LubricationRBL

Learning ObjectivesThe aim of the course is to giveparticipants the knowledge required torecognise reasons for failure from the loadpatterns on bearing rolling surfaces andto perform damage analysis, understandterminology and recognise theappearance of different types of damage.

Who Should AttendEngineers, technicians, fitters,apprentices, maintenance personnel and Condition Monitoring personnel. The course is ideally suited to personnelwho require a basic understanding ofbearing failure modes.

Course ContentIntroduction to Rolling Bearings

Rolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperatureWhat affects bearing lifeBasic life calculationDynamic equivalent loadFatigue failureFatigue load limit

Static Load CapacityDynamic load capacityStatic load capacityIndex of static stress

Bearing FailuresWhy do bearings fail?Incorrect fittingFitting - the do's and don'tsMounting methodsGeneral types of bearing failureRaceway markingsDamage and failure overviewBasic rating lifeSubsurface fatigueSurface initiated fatigueTypes of wearFretting corrosionContaminationWater contaminationFalse brinellingBrinellingFatigue fracture

Practical experienceHands-on experience

Rolling Bearings

Course Overview

The course covers the fundamentals of bearing failure

modes and analysis and shows how to identify the more

common failures through knowledge of the load patterns

on the bearing raceways and rolling surfaces. It provides

an understanding of where things go wrong and why and

knowledge of preventive methods, particularly during

assembly of bearings in the housing and on the shaft.

Rolling Bearing Failure AnalysisRBFA

Learning ObjectivesThe aim of the course is to helpparticipants understand the fundamentalsof bearing lubrication and why selectingthe right type and quantity of lubricant isvital in order to maximise bearing life. It isintended to show the importance ofviscosity and how failure to meet thenecessary cleanliness can severely impactbearing life.

Who Should AttendEngineers, technicians and maintenancepersonnel responsible for bearingselection, bearing lubricationspecification and selection andlubrication system design andmanagement.

Course ContentIntroduction to Rolling FrictionRolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature

Introduction to Bearing LifeWhat life is requiredWhat affects bearing lifeBasic life calculationDynamic equivalent loadFatigue failureFatigue load limit

Bearing LifeBasic rating lifeWhat is L10 life?Adjusted rating lifeExpanded adjusted rating life

LubricationBasic concepts of frictionOil versus grease lubricationSelecting the right base oilSelecting the correct operating viscosity

Grease LubricationTypes of greaseSelecting the correct greaseInitial grease selectionImportant points to considerGrease lubrication - the correct amountGrease lubrication - relubrication intervalGreases available from SchaefflerGrease data sheet

Grease Operating LifeInfluencing factorsHow to calculate grease lifeExample calculation

Bearing FailuresWhy do bearings fail?What is fatigue?Types of failure

Course Information

Time 09:00 - 16:00

Days 1

Course Fee1-4 delegates Additional delegatesLarge groups

£325 per person£100 per personPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield/Customer Site

Course Information

Time 09:00 - 16:00

Days 1

Course Fee1-4 delegates Additional delegatesLarge groups

£325 per person£100 per personPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield

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Rolling Bearings

Course Overview

The course provides an understanding of how to get the

most from machinery by ensuring that the correct methods

and procedures are in place for the mounting of bearings.

It also gives guidance on how to avoid the simple mistakes

often made during assembly and understand where

problems occur and why. It describes preventive methods

that can be used, particularly during assembly of bearings

in the housing and on the shaft.

Rolling Bearing MountingRBM

Learning ObjectivesThe aim of the course is to giveparticipants a good understanding of thecorrect methods for mounting bearings inorder to achieve the predicted bearinglife. Following a short theoreticaloverview, the course will focus onpractical training where the student willuse various heating devices and mountingtools/methods. The intention is thatparticipants will gain a good appreciationof best practice that can be implementedimmediately to gain real benefits in termsof improved machinery performance.

Who Should AttendPersonnel involved either directly orindirectly in the mounting or dismountingof rolling bearings.

This may include engineers, technicians,fitters, supervisors, apprentices,maintenance personnel and ConditionMonitoring personnel.

Course ContentBasics of Rolling Element BearingsBearing typesBearing terminologySelection of bearing type and size

LubricationTypes of lubricant and methodsImportance of maintenance

Mounting of Rolling Element BearingsThe do's and don'tsPreparationHaving the correct toolsWorking in the correct environmentCold mountingHot mountingUsing the correct toolsDismounting

Practical TrainingMounting of bearings using heating plate, induction heaters, adaptor sleevesDismounting

Learning ObjectivesThe aim of the course is to giveparticipants an understanding of thefundamentals of bearing selection,lubrication and maintenance to maximisebearing service life in electric motors.

Who Should AttendEngineers, technicians and maintenancepersonnel responsible for bearingselection, operation and maintenance.

This Course may be particularly relevant tothose in the Oil and Gas Industry.

Course Content

Introduction to Rolling Friction

Rolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature

Overview of Bearing TypesTypes of bearing - ball and rollerLoad considerationsBall versus roller bearingsTypes of sealingLimiting speedsBearing designations

Bearing LifeBasic rating lifeBearing loadsDynamic load capacityStatic load capacityAdjusted rating lifeExpanded adjusted rating life

Typical Bearing ArrangementsLocating and non-locating bearingsAdjusted bearing arrangementsCompensating for axial thermal shaft expansion

Bearing FailuresWhy do bearings fail?Types of failure - fatigue, contamination, skidding etcSkidding - minimum loadCurrent insulated bearings

LubricationBasic concepts of frictionOil versus grease lubricationCoefficient of frictionGrease operating life

Grease LubricationTypes of greaseSelecting the correct greaseInitial grease selection Bearing friction torqueImportant points to considerGrease lubrication - the correct quantityGrease lubrication - relubrication intervalGreases available from Schaeffler

Grease Lubrication MethodsManual and automatic systemsFAG lubricators

Bearing Mounting and MaintenanceFitting - general considerationsDo's and don’tsBrinelling and false brinellingManual assembly methodsMechanical and hydraulic pressesMounting sleeves and tools

Shaft and Housing FitsInterference and clearance fitsFretting corrosionAxial and radial clearanceBearing radial internal clearance

Maintenance ProductsHeatersMounting/dismounting toolsLaser alignmentCondition monitoring

Applications Training

Course Overview

The course provides a thorough understanding of the

types of bearings and bearing arrangements used in

electric motors. It presents the considerations to be

made during the selection process and covers the

installation, lubrication and maintenance of bearings.

Bearings for Electric MotorsBFEM

Course Information

Time 09:00 - 16:00

Days 1

Course Fee1-4 delegates Additional delegatesLarge groups

£325 per person£100 per personPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield/Customer Site

Course Information

Time 09:00 - 16:00

Days 1

Course Fee1-4 delegates Additional delegatesLarge groups

£325 per person£100 per personPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield

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Condition Monitoring

Course Overview

The course covers the fundamentals of noise and

vibration, starting from the basic concepts, and gives

an introduction to Fast Fourier Transform (FFT) as a

diagnostic technique. Some practical examples and

case histories are presented to show how vibration

analysis can be used to solve problems.

Condition Monitoring IntroductionCMI

Learning ObjectivesThe aim of the course is to giveparticipants a basic understanding of howvibration monitoring can be used todetect and analyse some commonmachinery problems.

Who Should AttendThis course is intended forengineers/technicians with limitedknowledge of vibration analysis who wishto become more familiar with vibrationbased condition monitoring.

Course ContentPrinciples of VibrationTime signalAmplitude and frequencyMore complex time and frequency signals

Vibration Measurement ConsiderationsSensor types and locationSensor mountingSelecting machinery to be monitored

Vibration MeasurementISO guidelinesAssessing vibration severityTrendingSpectrum analysis

Data AcquisitionAnalogue to digital conversionSpectrum resolutionComplex signalsBeat frequency and amplitude modulationDemodulation and envelope signalFrequency classification

Spectral AnalysisSpectral analysis - basicsSidebandsHarmonicsDampingResonanceImpacts

Vibration Signal ProcessingAverage, RMS, crest factorSpectrum analysisEnvelopingCepstrum

Rolling BearingsBall and roller bearingsKinematic zonesKinematic frequenciesTypes of defect and spectrum

Typical Machine ProblemsUnbalanceMisalignmentFundamental belt frequencyEccentricityResonance

Typical Rolling Bearing FaultsCalculating defect frequenciesFailure stagesMeasuring defect frequenciesTypes of damage and spectra

Case HistoriesExamples of faults/defects and the resulting time data and frequency spectraParticipative discussion of case histories

Learning ObjectivesThe aim of the course is to giveparticipants essential information on theuse of FAG Detector III, covering basicoperation, configuration and analysis andinterpretation of results.

Who Should AttendPersonnel who intend to use Detector IIIfor monitoring machinery condition.

Course ContentIntroduction

What is Detector III?Advantages and limitations of Detector IIIFeatures of Detector III

Vibration BasicsSinusoidal motionDisplacement, velocity and accelerationTime and frequency domainMore complex signals

Signal Processing and Signal AnalysisHarmonicsLow and high pass filtersAmplitude modulation and demodulationResolution in the time and frequency domainCharacteristic valuesTrending

Faults in MachineryRotating and impact forcesBearing defect frequenciesGear frequenciesResonanceSimplified defect frequency patterns

Detector III MeasurementsPrinciples of operationFilters, number of lines and resolutionCharacteristic valuesCrest factorTemperature, speed and trigger

SensorsAccelerometersMounting methodsFrequency response and sensitivity

MaintenanceMachine life cycleMaintenance strategiesBenefits of CM

Getting StartedGetting started - system requirementsConnections on Detector IIITrendline structurePlant structure - paths and routesCreating a new pathHow to configure a measuring pointSignificance of a trend measurementConnecting and measuring with Detector IIIDisplaying measured data on PCMachine classes, ISO 10816

Practical TaskSimple exercise to configure Detector IIIand measure vibrationUse of available tools with the ViewerSignal analysis using FFT, cursor functions, harmonic and sideband cursor

Advanced MonitoringPlanning the measurementSetting low pass filtersNumber of lines in spectrumSelecting bearings from the databasePre and main alarmsWhat to do if an alarm occursOptions in ViewerExample of defect bearingReporting

* Please note - this course is for those whohave already purchased a DIII kit

Product Training

Course Overview

The course provides a basic introduction to the use and

operation of the FAG Detector III vibration data collector,

comprising a solid foundation in the configuration and use

of the Detector III including how to set up routes. The course

includes a basic introduction to vibration analysis.

Detector IIIDIII

Course Information

Time 09:00 - 16:00

Days 1

Course Fee1-4 delegates Additional delegatesLarge groups

£325 per person£100 per personPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield

Course Information

Time 09:00 - 16:00

Days 1

Course FeeUp to 5 delegates £1,000*

Course Venue Schaeffler UK, Sutton Coldfield/Customer Site

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Vibration Analysis

Course Overview

The course covers the fundamentals of noise and

vibration, starting from the basic concepts, and gives

an introduction to Fast Fourier Transform (FFT) as a

diagnostic technique. Some practical examples and

case histories are presented to show how vibration

analysis can be used to solve problems.

Vibration Analysis Level 1VAL1

Learning ObjectivesThe aim of the course is to giveparticipants a basic understanding ofvibration analysis and how it can be usedto monitor the performance of plant andequipment.

Who Should AttendThe course is suitable forengineers/technicians or maintenancestaff entering the field of PCM (PlantCondition Monitoring) but who havelimited relevant experience. It will also beuseful to other professionals who wouldlike to understand condition monitoringwith a focus on vibration analysis.

Course ContentPrinciples of VibrationMotion, RMS/peak/peak-peak, frequency/periodDisplacement, velocity and accelerationUnits and unit conversionTime and frequency domain - sinusoidTime and frequency - more complex signalsHarmonics in time and frequency

Basic Vibration AnalysisLow and high pass filtersAmplitude modulationDemodulationResolution in time and frequencyFilters and lines (Detector III)Characteristic values and trendsSpectrum analysis:Harmonics, sidebands andthe analysis processAlarm limits, trending and exception reports

Fault diagnosis:Unbalance, misalignment, looseness, eccentricity, resonanceDefects associated with bearings, gears, belts, electric motors

Defect FrequenciesRolling element bearingsKinematic frequenciesDefect frequenciesSimplified FFT patterns

SensorsAccelerometerCorrect mountingSensor selectionISO 10816Machine classes

Case HistoriesExamples of defects and associated time signals and frequency spectra

Learning ObjectivesThe aim of the course is to provideparticipants having some experience ofvibration analysis with more detailedknowledge and experience of the subject.

Who Should AttendEngineers/technicians involved in PCM(Plant Condition Monitoring) with six tonine months' experience of vibrationanalysis and data collection who wish toexpand their knowledge and experienceand who wish to perform machineryvibration measurements. As a prerequisitefor attending this course, participantsmust already have completed the Level 1course VAL1.

Course ContentPrinciples of Vibration

Complete review of basicsWaveform, spectrum (FFT), phase and orbitsUnderstanding signals

Data AcquisitionAnalogue to digital conversionSpectrum resolutionComplex signalsBeat frequency and amplitude modulationDemodulation and envelope signalFrequency classification

Types of VibrationDeterministic, stochasticDampingResonanceImpacts

Vibration MeasurementsPlacement of sensors

Rolling BearingsBall and roller bearingsKinematic zonesKinematic frequenciesTypes of defect and spectrum

Belt DrivesTypesFundamental belt frequencyEccentricityMisalignmentResonance

GearboxesGear mesh frequency and sidebandsSensor positionTypes of damage and spectra

Other Sources of VibrationShaft unbalanceCouplingsBlade pass frequencyResonanceMechanical looseness

Successful Condition Monitoring ProgramSetting baselines and alarm limitsReport generation, reporting success stories

Case HistoriesExamples of faults/defects and the resulting time data and frequency spectra

Participative discussion of case histories

Vibration Analysis

Course Overview

The course gives comprehensive and detailed coverage of the

principle and application of vibration analysis and its role in

investigating machinery defects. The investigation of machinery

defects and their associated time waveforms and spectra is

described. Some aspects of signal processing and data

collection are also covered. Case histories are considered in a

participative manner.

Vibration Analysis Level 2VAL2

Course Information

Time 09:00 - 16:00

Days 2

Course Fee1-4 delegates Additional delegatesLarge groups

£550 person/day£100 person/dayPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield/Customer Site

Course Information

Time 09:00 - 16:00

Days 3

Course Fee1-4 delegates Additional delegatesLarge groups

£675 person/day£100 person/dayPrice onapplication

Course Venue Schaeffler UK, Sutton Coldfield/Customer Site

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PAGE 18

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Thur 5 12 19 26

Fri 6 13 20 27

RBL

RBFA

CMI

RBM

VAL1

VAL1

VAL2

VAL2

VAL2

RBTL2

RBTL2

JANUARY FEBRUARY

MARCH APRIL

MAY JUNE

Mon 7 14 21 28

Tue 1 8 15 22 29

Wed 2 9 16 23 30

Thur 3 10 17 24 31

Fri 4 11 18 25

Mon 4 11 18 25

Tue 5 12 19 26

Wed 6 13 20 27

Thur 7 14 21 28

Fri 1 8 15 22 29

Mon 1 8 15 22 29

Tue 2 9 16 23 30

Wed 3 10 17 24

Thur 4 11 18 25

Fri 5 12 19 26

Mon 6 13 20 27

Tue 7 14 21 28

Wed 1 8 15 22 29

Thur 2 9 16 23 30

Fri 3 10 17 24 31

Mon 3 10 17 24

Tue 4 11 18 25

Wed 5 12 19 26

Thur 6 13 20 27

Fri 7 14 21 28

Mon 1 8 15 22 29

Tue 2 9 16 23 30

Wed 3 10 17 24 31

Thur 4 11 18 25

Fri 5 12 19 26

BFEM RBTL1

RBTL1

VAL1

VAL2

VAL2

VAL2

RBFA

VAL1

JULY AUGUST

SEPTEMBER OCTOBER

NOVEMBER DECEMBER

TRAINING CALENDAR2014

CMI

RBM

RBL RBTL2

RBTL2

TRAINING CALENDAR2014Rolling Bearing Technology Level 1RBTL1

Rolling Bearing Technology Level 2RBTL2

Rolling Bearing LubricationRBL

Rolling Bearing Failure Analysis RBFA

Rolling Bearing MountingRBM

COURSE KEY

Rolling Bearings

Vibration Analysis Level 1VAL1

Vibration Analysis Level 2VAL2

Vibration Analysis

Bearings for Electric MotorsBFEM

Applications Training

Condition Monitoring

Condition MonitoringIntroduction

CMI

1. Delegate places can only be confirmed once a purchase order hasbeen submitted to Schaeffler UK forthe full course value.

2. Courses must meet a minimum number of delegates in order to run. You will be informed no later than 2 weeks prior to a course start date whether the minimum course number has been met.

3. All course cancellations must be made in writing no less than 2 weeks prior to a course start date.

4. There is no charge for a course transferred up to 21 days prior to a course start date. All transfer requests must be made in writing.

5. Prices for off-site courses are availableupon request.

CONTACT US

For more information please contact T: 0121 313 5870E: [email protected]: www.schaeffler.co.uk/uktraining

Detector III (available on request)

DIII

Product Training

COURSE COSTS TERMS AND CONDITIONS

1 Day Course £325 each1 - 4 delegates

2 Day Course £550 each1 - 4 delegates

3 Day Course £675 each1 - 4 delegates

Additional delegates £100 per person/day

Large groups Price on application

Prices are exclusive of VAT.

SCH 4002 Training A4 Brochure 2014 VIS10_VIS01 20/01/2014 10:34 Page 21

Page 11: CALENDAR & ENQUIRY FORM Schaeffler UK Training Courses · 2019. 5. 24. · Ina di tobe rgp uc , NA ... overview of typical bearing failure modes is provided. Rolling Bearing Technology

Enquiry Form - Schaeffler UK Training Courses

Booking Details

Course

Name:

I am booking the course on behalf of a colleague / I wish to attend the Course*

Company Name:

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Please submit your completed Enquiry Form to our Marketing Services department [email protected]

* Please delete as appropriate

CALENDAR & ENQUIRY FORM

To confirm your place on one of our Courses, please complete the Enquiry Form overleaf and return to [email protected]

Alternatively, please call 0121 313 5870

SCH 4002 Training A4 Brochure 2014 VIS10_VIS01 20/01/2014 10:34 Page 26