Schaeffler UK Training Courses Improve your skills and knowledge on rolling bearing selection, operation and maintenance to improve machinery utilisation and reliability Schaeffler (UK) Ltd Forge Lane Minworth Sutton Coldfield West Midlands B76 1AP Email: [email protected]Tel: 0121 313 5870 Web: www.schaeffler.co.uk PTC December 2013
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CALENDAR & ENQUIRY FORM Schaeffler UK Training Courses · 2019. 5. 24. · Ina di tobe rgp uc , NA ... overview of typical bearing failure modes is provided. Rolling Bearing Technology
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Schaeffler UK is fully committed toproviding you, our customer, with trainingcourses that are focussed on meetingyour individual requirements. From initialbearing selection and reliable operationin service through to correct maintenanceand condition monitoring, our flexibleapproach means that our training coursescan be personalised to your needs.
The Schaeffler Group is recognised as aglobal leader in rolling bearingtechnology, and has acknowledgedSchaeffler UK’s technical excellence byawarding us with Schaeffler TechnologyCentre status. As a member of Schaeffler’sGlobal Technology Network, our team ofengineers has been accredited to thehighest level of technological capability.This means that our training is deliveredby qualified engineers with in-depthknowledge and experience of rollingbearing technology and conditionmonitoring. Our trainers have a realpassion for sharing their knowledge andproviding expert advice during thecourses that we offer.
Since our UK training facility was set up,we have been delighted with the positivefeedback that we have received from ourcustomers. We pride ourselves inunderstanding the needs of ourcustomers and, through a process ofcontinuous improvement, we havecontinually updated the content of ourtraining courses to reflect the latestdevelopments in rolling bearingtechnology and condition monitoring.
We are convinced that we have the righttraining solution for your staff and welook forward to welcoming you to the UKSchaeffler Technology Centre.
Schaeffler training programs offer acomprehensive range of courses coveringall aspects of machine reliability frombearing selection through to mountingand dismounting and maintenanceincluding vibration analysis and conditionmonitoring.
The benefits of training include:
Increased plant efficiency through reduced downtime due to machinery problems
Knowing what bearing to select and how to maximise machinery performance
Gaining skills in mounting/dismountingof bearings and eliminating costly mistakes
Obtaining a better understanding of maintenance requirements, including grease selection, quantity and relubrication intervals
Learning how Condition Monitoring can improve plant utilisation and the techniques available
Understanding how to use Vibration Analysis to monitor the performance of plant and equipment.
What We OfferTraining is delivered by highly skilledengineers with many years' experience inthe design, application and operation ofrolling element bearings. We havespecialists in vibration analysis andcondition monitoring who can provideongoing support and share theirexperience.
While training takes the form of standardmodules for ease of selection, the trainingcan be tailored to meet the specificrequirements of the customer.
We would be very pleased to discuss yourparticular training requirements. We offerboth basic and advanced trainingcourses.
Who Should Attend
Our courses are designed for a wide and varied audience, from Managers,Engineers and Technicians involved on aday-to-day basis in the selection andoperation of rolling bearings through tomaintenance professionals responsiblefor mounting the bearings on shafts andin housings and specifying the correcttype and quantity of lubricant.
The training is also of benefit to ConditionMonitoring Engineers and Technicianswho need to identify when plant andequipment is starting to go wrong and thereasons for these problems.
Schaeffler UK has developed comprehensive
training programs that address the needs of
engineers involved in numerous aspects of rolling
element bearings.
From maintenance fitters to designers of complex
rotating equipment, we have an effective training
program to suit your needs.
Dr Steve LaceyEngineering Manager,Schaeffler UK
Our Training
The Schaeffler Group is one of theworld’s leading engineering businesses,employing about 78,000 people at 180 locations worldwide and achievingglobal sales in excess of €11.1 billion (in 2012).
The Group, which remains a family-ownedconcern, markets its products under threeworld class brands – INA, FAG and LuK.
INA was formed just after the SecondWorld War and made its big breakthroughin 1949 with the invention of the needleroller and cage assembly. This product isstill in use in its original form and the INAproduct range has been expanded toinclude ball and roller bearings, sphericalplain bearings, housed units and linearbearings and systems.
In addition to its bearing products, INAhas developed into one of the world’sforemost suppliers of automotive enginecomponents and works in partnershipwith many automotive manufacturers todevelop solutions to their requirementsfor more efficient, economical andenvironmentally friendly vehicles.
The history of FAG dates back to 1883 andthe development of a ball grindingmachine which made it possible, for thefirst time, to produce a perfectly round
steel ball. In the intervening years, the FAGproduct range has expanded to includecylindrical, spherical and tapered rollerbearings, angular contact and deep grooveball bearings.
The combined INA and FAG standardcatalogue now comprises over 40,000standard products for use in over 60industrial sectors ranging from powertransmission, mechanical handling,construction, mining and quarrying, steeland paper to automotive and aerospace.
Support for these industries is provided bySchaeffler's Industrial Aftermarket Division(IAM) which develops and supplies a widerange of online and offline conditionmonitoring equipment designed to providewarnings of potential problems and tominimise unplanned plant and machineryshutdowns. IAM also supplies a wide rangeof specially developed maintenance toolsand equipment.
The Schaeffler Group maintains its leadingedge by constantly developing products tomeet the specific needs of its customers.
To this end more than 5000 staff worldwideare directly involved in research anddevelopment, and, on average, their effortsresult in over 1200 patent registrations peryear.
Schaeffler UK, located at Sutton Coldfieldin the West Midlands, is the headquartersfor all sales, marketing, engineering andlogistics for both the INA and FAG brandsin the UK.
In-house application and designengineers work with carefully selecteddistributors and direct with end users todeliver the best engineered and mostcost effective solutions to each individualrequirement.
In addition, Schaeffler UK operates amanufacturing plant in Llanelli in SouthWales, which is a world class facility forthe production of mechanical tappets forthe automotive industry.
The plant also operates a ‘Linear QuickCentre’ and provides refurbishmentservices for industry.
It was very well presented andthe technical/practical mix wasjust right. The lads came awaywith a good understanding andhave already started looking atwhat we do. The whole dayprovided food for thought and wecame away with a number ofactions and tasks so it washugely beneficial.
Learning ObjectivesThe aim of the course is to giveparticipants more in-depth knowledge ofthe factors affecting rolling bearingselection and operation. It is intended todescribe some of the main bearing typesand arrangements and covers life,lubrication and failure analysis.
Who Should AttendEngineers, technicians and maintenancepersonnel who require a more detailedunderstanding on the selection andoperation of rolling bearings. The courseis ideally suited to design or applicationengineers who require in-depthknowledge of bearing design andoperation.
Course ContentIntroduction to Rolling Friction
Rolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature
Introduction to Bearing TypesBall and roller bearingsContact pressureRadial and axial loadsConcept of misalignmentSelf aligning bearingsSpherical roller bearingsDimension series and sectionsApplication examplesTapered roller bearings
Bearing ArrangementsLocating, semi-locating and non-locating
Shaft and Housing FitsTolerancesInitial bearing radial internal clearance (RIC)Mounted RICOperating RIC - effects of temperature
Bearing FrictionSources of frictionStribeck curveLoad and viscous friction
Heat GenerationBearing temperatureHeat dissipationIntroduction to bearing life
LubricationBasic concepts of frictionOil versus grease lubricationInitial grease selectionImportant points to considerSelecting the right base oilSelecting the correct operating viscosityGrease lubrication - the correct amountGrease lubrication - relubrication intervalGrease data sheetGrease operating life - calculation
Bearing FailuresWhy do bearings fail?What is fatigue?Types of failure
Rolling Bearings
Course Overview
The course gives a more in-depth description of rolling
element bearings covering bearing types, load
directions and bearing fits. It introduces the calculation
of basic and adjusted life values and influencing factors
and covers bearing lubrication, including grease
quantities, relubrication intervals and life. A brief
overview of typical bearing failure modes is provided.
Rolling Bearing Technology Level 2RBTL2
Rolling Bearings
Course Overview
The course gives a basic introduction to rolling element
and bearing fits. It covers the basic rating life calculation
and influencing factors and provides a brief introduction to
bearing lubrication, including grease quantities,
relubrication intervals and life. A brief overview of typical
bearing failure modes is included.
Rolling Bearing Technology Level 1RBTL1
Learning ObjectivesThe aim of the course is to giveparticipants an overview of the key factorsaffecting rolling bearing selection andoperation. It is intended to describe someof the main bearing types and givepractical guidance on the selection anduse of lubricating greases.
Who Should AttendEngineers, technicians and maintenancepersonnel who have some involvementwith the specification or the operation ofrolling bearings. The course is ideallysuited to personnel with limitedknowledge of the selection of rollingelement bearings.
Course ContentIntroduction to Rolling FrictionRolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature
Introduction to Bearing TypesBall and roller bearingsContact pressureRadial and axial loadsConcept of misalignmentSelf aligning bearingsSpherical roller bearingsDimension series and sectionsApplication examplesTapered roller bearings
Shaft and Housing FitsTolerancesTypical fitsBearing precisionBearing clearanceMaterial and temperature effects
Introduction to Bearing LifeWhat life is requiredWhat affects bearing lifeBasic life calculationDynamic equivalent loadFatigue failureFatigue load limit
Static Load CapacityHow to calculate static load capacityIndex of static stress
LubricationBasic concepts of frictionOil versus grease lubricationInitial grease selectionImportant points to considerSelecting the right base oilSelecting the correct operating viscosityGrease lubrication - the correct amountGrease lubrication - relubrication intervalGreases available from SchaefflerGrease data sheetGrease operating life - calculation
Bearing FailuresWhy do bearings fail?What is fatigue?Types of failure
Course Information
Time 09:00 - 16:00
Days 1
Course Fee1-4 delegates Additional delegatesLarge groups
£325 per person£100 per personPrice onapplication
Course Venue Schaeffler UK, Sutton Coldfield/Customer Site
Course Information
Time 09:00 - 16:00
Days 2
Course Fee 1-4 delegates Additional delegatesLarge groups
£550 person/day£100 person/dayPrice onapplication
Course Venue Schaeffler UK, Sutton Coldfield/Customer Site
This course covers the fundamentals of bearing lubrication
including both oil and grease, with an emphasis on grease
lubrication. The course will explain the need to select the correct
lubricant for the application and describe how the bearing
operating parameters such as speed, load and temperature
influence the lubricant selection. The importance of viscosity and
providing the right quantity of lubricant is explained.
Rolling Bearing LubricationRBL
Learning ObjectivesThe aim of the course is to giveparticipants the knowledge required torecognise reasons for failure from the loadpatterns on bearing rolling surfaces andto perform damage analysis, understandterminology and recognise theappearance of different types of damage.
Who Should AttendEngineers, technicians, fitters,apprentices, maintenance personnel and Condition Monitoring personnel. The course is ideally suited to personnelwho require a basic understanding ofbearing failure modes.
Course ContentIntroduction to Rolling Bearings
Rolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperatureWhat affects bearing lifeBasic life calculationDynamic equivalent loadFatigue failureFatigue load limit
Static Load CapacityDynamic load capacityStatic load capacityIndex of static stress
Bearing FailuresWhy do bearings fail?Incorrect fittingFitting - the do's and don'tsMounting methodsGeneral types of bearing failureRaceway markingsDamage and failure overviewBasic rating lifeSubsurface fatigueSurface initiated fatigueTypes of wearFretting corrosionContaminationWater contaminationFalse brinellingBrinellingFatigue fracture
Practical experienceHands-on experience
Rolling Bearings
Course Overview
The course covers the fundamentals of bearing failure
modes and analysis and shows how to identify the more
common failures through knowledge of the load patterns
on the bearing raceways and rolling surfaces. It provides
an understanding of where things go wrong and why and
knowledge of preventive methods, particularly during
assembly of bearings in the housing and on the shaft.
Rolling Bearing Failure AnalysisRBFA
Learning ObjectivesThe aim of the course is to helpparticipants understand the fundamentalsof bearing lubrication and why selectingthe right type and quantity of lubricant isvital in order to maximise bearing life. It isintended to show the importance ofviscosity and how failure to meet thenecessary cleanliness can severely impactbearing life.
Who Should AttendEngineers, technicians and maintenancepersonnel responsible for bearingselection, bearing lubricationspecification and selection andlubrication system design andmanagement.
Course ContentIntroduction to Rolling FrictionRolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature
Introduction to Bearing LifeWhat life is requiredWhat affects bearing lifeBasic life calculationDynamic equivalent loadFatigue failureFatigue load limit
Bearing LifeBasic rating lifeWhat is L10 life?Adjusted rating lifeExpanded adjusted rating life
LubricationBasic concepts of frictionOil versus grease lubricationSelecting the right base oilSelecting the correct operating viscosity
Grease LubricationTypes of greaseSelecting the correct greaseInitial grease selectionImportant points to considerGrease lubrication - the correct amountGrease lubrication - relubrication intervalGreases available from SchaefflerGrease data sheet
Grease Operating LifeInfluencing factorsHow to calculate grease lifeExample calculation
Bearing FailuresWhy do bearings fail?What is fatigue?Types of failure
Course Information
Time 09:00 - 16:00
Days 1
Course Fee1-4 delegates Additional delegatesLarge groups
£325 per person£100 per personPrice onapplication
Course Venue Schaeffler UK, Sutton Coldfield/Customer Site
Course Information
Time 09:00 - 16:00
Days 1
Course Fee1-4 delegates Additional delegatesLarge groups
The course provides an understanding of how to get the
most from machinery by ensuring that the correct methods
and procedures are in place for the mounting of bearings.
It also gives guidance on how to avoid the simple mistakes
often made during assembly and understand where
problems occur and why. It describes preventive methods
that can be used, particularly during assembly of bearings
in the housing and on the shaft.
Rolling Bearing MountingRBM
Learning ObjectivesThe aim of the course is to giveparticipants a good understanding of thecorrect methods for mounting bearings inorder to achieve the predicted bearinglife. Following a short theoreticaloverview, the course will focus onpractical training where the student willuse various heating devices and mountingtools/methods. The intention is thatparticipants will gain a good appreciationof best practice that can be implementedimmediately to gain real benefits in termsof improved machinery performance.
Who Should AttendPersonnel involved either directly orindirectly in the mounting or dismountingof rolling bearings.
This may include engineers, technicians,fitters, supervisors, apprentices,maintenance personnel and ConditionMonitoring personnel.
Course ContentBasics of Rolling Element BearingsBearing typesBearing terminologySelection of bearing type and size
LubricationTypes of lubricant and methodsImportance of maintenance
Mounting of Rolling Element BearingsThe do's and don'tsPreparationHaving the correct toolsWorking in the correct environmentCold mountingHot mountingUsing the correct toolsDismounting
Practical TrainingMounting of bearings using heating plate, induction heaters, adaptor sleevesDismounting
Learning ObjectivesThe aim of the course is to giveparticipants an understanding of thefundamentals of bearing selection,lubrication and maintenance to maximisebearing service life in electric motors.
Who Should AttendEngineers, technicians and maintenancepersonnel responsible for bearingselection, operation and maintenance.
This Course may be particularly relevant tothose in the Oil and Gas Industry.
Course Content
Introduction to Rolling Friction
Rolling versus sliding frictionCoefficient of frictionBasic concepts - boundary, mixed and fluid frictionFriction and temperature
Overview of Bearing TypesTypes of bearing - ball and rollerLoad considerationsBall versus roller bearingsTypes of sealingLimiting speedsBearing designations
Typical Bearing ArrangementsLocating and non-locating bearingsAdjusted bearing arrangementsCompensating for axial thermal shaft expansion
Bearing FailuresWhy do bearings fail?Types of failure - fatigue, contamination, skidding etcSkidding - minimum loadCurrent insulated bearings
LubricationBasic concepts of frictionOil versus grease lubricationCoefficient of frictionGrease operating life
Grease LubricationTypes of greaseSelecting the correct greaseInitial grease selection Bearing friction torqueImportant points to considerGrease lubrication - the correct quantityGrease lubrication - relubrication intervalGreases available from Schaeffler
Grease Lubrication MethodsManual and automatic systemsFAG lubricators
Bearing Mounting and MaintenanceFitting - general considerationsDo's and don’tsBrinelling and false brinellingManual assembly methodsMechanical and hydraulic pressesMounting sleeves and tools
Shaft and Housing FitsInterference and clearance fitsFretting corrosionAxial and radial clearanceBearing radial internal clearance
vibration, starting from the basic concepts, and gives
an introduction to Fast Fourier Transform (FFT) as a
diagnostic technique. Some practical examples and
case histories are presented to show how vibration
analysis can be used to solve problems.
Condition Monitoring IntroductionCMI
Learning ObjectivesThe aim of the course is to giveparticipants a basic understanding of howvibration monitoring can be used todetect and analyse some commonmachinery problems.
Who Should AttendThis course is intended forengineers/technicians with limitedknowledge of vibration analysis who wishto become more familiar with vibrationbased condition monitoring.
Course ContentPrinciples of VibrationTime signalAmplitude and frequencyMore complex time and frequency signals
Vibration Measurement ConsiderationsSensor types and locationSensor mountingSelecting machinery to be monitored
Data AcquisitionAnalogue to digital conversionSpectrum resolutionComplex signalsBeat frequency and amplitude modulationDemodulation and envelope signalFrequency classification
Vibration Signal ProcessingAverage, RMS, crest factorSpectrum analysisEnvelopingCepstrum
Rolling BearingsBall and roller bearingsKinematic zonesKinematic frequenciesTypes of defect and spectrum
Typical Machine ProblemsUnbalanceMisalignmentFundamental belt frequencyEccentricityResonance
Typical Rolling Bearing FaultsCalculating defect frequenciesFailure stagesMeasuring defect frequenciesTypes of damage and spectra
Case HistoriesExamples of faults/defects and the resulting time data and frequency spectraParticipative discussion of case histories
Learning ObjectivesThe aim of the course is to giveparticipants essential information on theuse of FAG Detector III, covering basicoperation, configuration and analysis andinterpretation of results.
Who Should AttendPersonnel who intend to use Detector IIIfor monitoring machinery condition.
Course ContentIntroduction
What is Detector III?Advantages and limitations of Detector IIIFeatures of Detector III
Vibration BasicsSinusoidal motionDisplacement, velocity and accelerationTime and frequency domainMore complex signals
Signal Processing and Signal AnalysisHarmonicsLow and high pass filtersAmplitude modulation and demodulationResolution in the time and frequency domainCharacteristic valuesTrending
Faults in MachineryRotating and impact forcesBearing defect frequenciesGear frequenciesResonanceSimplified defect frequency patterns
Detector III MeasurementsPrinciples of operationFilters, number of lines and resolutionCharacteristic valuesCrest factorTemperature, speed and trigger
SensorsAccelerometersMounting methodsFrequency response and sensitivity
MaintenanceMachine life cycleMaintenance strategiesBenefits of CM
Getting StartedGetting started - system requirementsConnections on Detector IIITrendline structurePlant structure - paths and routesCreating a new pathHow to configure a measuring pointSignificance of a trend measurementConnecting and measuring with Detector IIIDisplaying measured data on PCMachine classes, ISO 10816
Practical TaskSimple exercise to configure Detector IIIand measure vibrationUse of available tools with the ViewerSignal analysis using FFT, cursor functions, harmonic and sideband cursor
Advanced MonitoringPlanning the measurementSetting low pass filtersNumber of lines in spectrumSelecting bearings from the databasePre and main alarmsWhat to do if an alarm occursOptions in ViewerExample of defect bearingReporting
* Please note - this course is for those whohave already purchased a DIII kit
Product Training
Course Overview
The course provides a basic introduction to the use and
operation of the FAG Detector III vibration data collector,
comprising a solid foundation in the configuration and use
of the Detector III including how to set up routes. The course
includes a basic introduction to vibration analysis.
Detector IIIDIII
Course Information
Time 09:00 - 16:00
Days 1
Course Fee1-4 delegates Additional delegatesLarge groups
£325 per person£100 per personPrice onapplication
Course Venue Schaeffler UK, Sutton Coldfield
Course Information
Time 09:00 - 16:00
Days 1
Course FeeUp to 5 delegates £1,000*
Course Venue Schaeffler UK, Sutton Coldfield/Customer Site
vibration, starting from the basic concepts, and gives
an introduction to Fast Fourier Transform (FFT) as a
diagnostic technique. Some practical examples and
case histories are presented to show how vibration
analysis can be used to solve problems.
Vibration Analysis Level 1VAL1
Learning ObjectivesThe aim of the course is to giveparticipants a basic understanding ofvibration analysis and how it can be usedto monitor the performance of plant andequipment.
Who Should AttendThe course is suitable forengineers/technicians or maintenancestaff entering the field of PCM (PlantCondition Monitoring) but who havelimited relevant experience. It will also beuseful to other professionals who wouldlike to understand condition monitoringwith a focus on vibration analysis.
Course ContentPrinciples of VibrationMotion, RMS/peak/peak-peak, frequency/periodDisplacement, velocity and accelerationUnits and unit conversionTime and frequency domain - sinusoidTime and frequency - more complex signalsHarmonics in time and frequency
Basic Vibration AnalysisLow and high pass filtersAmplitude modulationDemodulationResolution in time and frequencyFilters and lines (Detector III)Characteristic values and trendsSpectrum analysis:Harmonics, sidebands andthe analysis processAlarm limits, trending and exception reports
Fault diagnosis:Unbalance, misalignment, looseness, eccentricity, resonanceDefects associated with bearings, gears, belts, electric motors
Defect FrequenciesRolling element bearingsKinematic frequenciesDefect frequenciesSimplified FFT patterns
Case HistoriesExamples of defects and associated time signals and frequency spectra
Learning ObjectivesThe aim of the course is to provideparticipants having some experience ofvibration analysis with more detailedknowledge and experience of the subject.
Who Should AttendEngineers/technicians involved in PCM(Plant Condition Monitoring) with six tonine months' experience of vibrationanalysis and data collection who wish toexpand their knowledge and experienceand who wish to perform machineryvibration measurements. As a prerequisitefor attending this course, participantsmust already have completed the Level 1course VAL1.
Course ContentPrinciples of Vibration
Complete review of basicsWaveform, spectrum (FFT), phase and orbitsUnderstanding signals
Data AcquisitionAnalogue to digital conversionSpectrum resolutionComplex signalsBeat frequency and amplitude modulationDemodulation and envelope signalFrequency classification
Types of VibrationDeterministic, stochasticDampingResonanceImpacts
Vibration MeasurementsPlacement of sensors
Rolling BearingsBall and roller bearingsKinematic zonesKinematic frequenciesTypes of defect and spectrum
Belt DrivesTypesFundamental belt frequencyEccentricityMisalignmentResonance
GearboxesGear mesh frequency and sidebandsSensor positionTypes of damage and spectra
Other Sources of VibrationShaft unbalanceCouplingsBlade pass frequencyResonanceMechanical looseness
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RBL
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TRAINING CALENDAR2014
CMI
RBM
RBL RBTL2
RBTL2
TRAINING CALENDAR2014Rolling Bearing Technology Level 1RBTL1
Rolling Bearing Technology Level 2RBTL2
Rolling Bearing LubricationRBL
Rolling Bearing Failure Analysis RBFA
Rolling Bearing MountingRBM
COURSE KEY
Rolling Bearings
Vibration Analysis Level 1VAL1
Vibration Analysis Level 2VAL2
Vibration Analysis
Bearings for Electric MotorsBFEM
Applications Training
Condition Monitoring
Condition MonitoringIntroduction
CMI
1. Delegate places can only be confirmed once a purchase order hasbeen submitted to Schaeffler UK forthe full course value.
2. Courses must meet a minimum number of delegates in order to run. You will be informed no later than 2 weeks prior to a course start date whether the minimum course number has been met.
3. All course cancellations must be made in writing no less than 2 weeks prior to a course start date.
4. There is no charge for a course transferred up to 21 days prior to a course start date. All transfer requests must be made in writing.
5. Prices for off-site courses are availableupon request.
CONTACT US
For more information please contact T: 0121 313 5870E: [email protected]: www.schaeffler.co.uk/uktraining