BWTS GloEn-Patrol TECHNICAL DESCRIPTION (xxx) … · Technical Description GloEn-PatrolTM Ballast Water Management System #1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / TEL :

Technical Description GloEn-PatrolTM Ballast Water Management System ...

#1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / www.worldpanasia.com

TEL : +82-51-831-1010 / FAX : +82-51-831-1399 / E-mail : [email protected]

TECHNICAL DESCRIPTION

Of

GloEn-PatrolTM Ballast Water Management System

PROJECT : Yacht Hotel Ship SHIPYARD : Boustead Naval Shipyard SHIPOWNER : Sunborn Internation PUMP CAPACITY : 250m3/hr 1 set Skid Type

DATE : Apr. 20th, 2011

PANASIA CO., LTD. Tel : +82-51-831-1010 Fax : +82-51-831-1399

E-mail : [email protected] Web : www.worldpanasia.com




I. SYSTEM GENERAL

PANASIA’s GloEn-Patrol™ Ballast Water Management System Type approved by administration in compliance with the Guidelines for approval of

Ballast Water Management System(G8) of Res. MEPC.125(53) and by IMO MEPC in accordance with the Procedure for approval of Ballast Water Management System that make use of Active Substance(G9) of Res. MEPC.126(53). GloEn-Patrol™ BWMS is a combined treatment system taking advantage of Filter and UV units most environmentally friendly and optimally designed for every kind of vessels.

Adopting a 100% physical treatment technology, GloEn-Patrol™ effectively disinfects harmful aquatic organism and pathogen in water without generating any toxic substance during ballasting and de-ballasting. In addition, the Filter unit not only eliminates organisms larger than 50 micrometer but makes sediment in ballast tank minimized.

The main purpose of filtration is to maximize the efficacy of disinfection of UV unit by improving transmittance of UV light. Features of GloEn-Patrol™ BWMS

1. The most environmental friendly system 2. Compact design 3. Automatic back flushing and auto wiping 4. No toxic by-products 5. Very simple operation 6. Easy and economical maintenance 7. No corrosion problem 8. Less inflow of sediment




II. TECHNICAL SPECIFICATION

GloEn-Patrol™ BALLAST WATER MANAGEMENT SYSTEM

Model : GloEn-P250

Supply Voltage : AC 440V, 3PHASE

Air Supply : 7 kg/cm2

Ballast pump capacity : 250m3/hr

Treatment Capacity : 250m3/hr

Power Consumption : 27 Kw

Foot print : 2.96 m2

PRESSURE LOSS : 0.2 ~ 0.6 kg/cm2

The system will be operated for treatment through both the Filter unit and UV unit

during ballasting and only through the UV system during de-ballasting.

< Ballasting Operation >




< De-ballasting Operation >

Consist of ;

1. FILTER UNIT The water enters through the inlet pipe into the filter area and flows through the

cylindrical filter element from inside out. The filtration cake accumulating on the element surface causes pressure differential to develop across the filter element. When this pressure difference reaches a pre-set value, the back-flushing mechanism is

operated. The back-flushing begins when the filter element reaches a pre-set value or a pre-determined lapse of time. The back-flushing takes between 10 to 30 seconds. During the back-flushing cycle the filtered water is not interrupted and continues to flow downstream of the filter in the normal manner.

Specification ; Model : PF250

Primary Treatment for removing large plankton over 50㎛

Rises UV light transmission

Automatic back flushing

Filtration grade : 50 micron

Flow rate : 250 m3/hr

Working pressure for back flushing : 2 bar




Total maximum pressure drop : 0.05 ~ 0.45 kg/cm2

Max. working pressure : 10 kg/cm2

Max. working temperature : 55℃

Dimension(mm) : 1053 x 845 x 1884

Composed of ;

- Filter Body

- 50 micron filter screen(four layers structure)

- Suction scanner

- Inlet/outlet connection

- Exhaust valve

- Limit switch

- Pressure sensor (Inlet, Outlet)

Material :

- Filter housing : SS400(Epoxy coated)

- Filter screen(50 micron) : Hastelloy

< Filter Unit ‘PF250’ Model Composition >




2. UV UNIT Using UV light to disinfect water is a proven technology. This safe and effective

physical disinfectant is suitable for both large and small applications. UV’s proven

technology uses nothing but ultra violet light to inactivate bacteria, viruses and other

organisms that may be present in the water. UV unit is easy to operate and needs no

expensive and potentially hazardous chemicals.

UV light, which continues to be reliable means of disinfection, involves exposing contaminated water to irradiation from UV light. The treatment really works because UV light penetrates an organism’s cell walls and disrupts the cell’s genetic material, making reproduction impossible. Specification ;

Model : PU250

Secondary treatment for disinfection of micro-organism

Automatic cleaning function

Long life span medium pressure type UV lamps

Capacity : 250 m3/hr

Max. working pressure : 10 kg/cm2

Operational water temperature : <45℃

Protection degree : IP54

Dimension : 896 x 580 x 633

Lamp life time : 4,000hr

Composed of ;

- UV chamber(SUS316) with inlet/outlet connection

- UV lamps with quartz tube

- Temperature sensor in UV chamber

- Automatic washing wiper for cleaning of UV lamp

- UV sensor

- Auto Vent valves




< UV Unit ‘PU250’ Model Composition >

3. UV BALLAST PANEL

Operational Temperature : 0 ~ 55℃

Dimension : 1000 x 1700 x 400

Material : SS400(Epoxy coated)




< UV Ballast Panel >

4. CONTROL PANEL Monitored on touch screen about all conditions of ballast water treatment system

including :

- Automatic back-flushing of filter

- UV running status

- Logging status of system

- Valve control

- Alarm message :

* High/Low pressure alarm for filter unit

* Temperature alarm for UV chamber

- Interface with AMS or Load master (RS422 or RS485 or RS232(Option))




- Data Printer : option

Operational temperature : 0 ~ 55℃

Electrical supply

- Voltage : AC440V

- Phase : 3 Phase

- Frequency : 50/60Hz

Dimension : 850 x 850 x 300

Material : SS400(Epoxy coated)

Located in safety area(Engine room)

< Control Panel >




< Monitoring Screen >

5. ALARM & FAULT FINDING When the alarms accept/reset button is pressed on the display, the common alarm is

reset immediately. Holding down the accept/reset button for 5 seconds will clear all latching faults, providing the faults have been resolved. If a fault still exists, the alarm condition cannot be reset.

Table 5.1 Filter Display Message

DISPLAY DEGREE ACTION

NORMAL Normal condition

EMERGENCY A EMG Button manual return

CIRCUIT BREAKER TRIP W Check cause of over current & repair /manual return

EOCR TRIP W Motor check/ repair

OPERATING TIME OVER W Motor & Flushing System check/ repair

LOW PRESSURE A Pump & Valve System check/ repair

CYCLE TIME OVER W Motor & Flushing System check/ repair

SYSTEM CHECK W System check / manual return W=Warning, A=Alarm (Shut-down)




Table 5.2 UV Unit Display Message

DISPLAY DEGREE ACTION NORMAL Normal condition

EMERGENCY A EMG Button manual return

CIRCUIT BREAKER TRIP

A Check cause over-current / manual return

ELCB TRIP A

Check below / Manual return - Check ELCB connections - Check sleeve for damage - Check arc-tube cabling for damage

OPERATING TIME OVER

A Motor & Cleaning System check / repair

LOW FLOW-RATE W/A Pump, Flow meter & Valve check/ repair - Check input is within 4-20mA - Check flow input circuit not broken

CYCLE TIME OVER W

Motor & Cleaning System check / repair - Check limit switch and cables for damage - Remove motor, wind by hand to nearest limit switch

and reset system - Check motor cable for damage - Check motor cable properly connected - Check limit switches are wired correctly

LAMP TROUBLE A UV Lamp check/ repair

LOW UV INTENSITY W/A - Check lamp hours run and replace arc-tube if required. - Cleaning by wiper. - Cleaning sleeve & sensor with alcohol and try again.

PANEL TEMP.(60) OVER W

UV electric ballast check/ repair - Check fan filter for clogging - Check fan is operating - Check A/T supply current is correct

PANEL TEMP.(70) OVER A

UV electric ballast check/ repair - Check fan filter for clogging - Check fan is operating - Check A/T supply current is correct

CHAMBER TEMP. OVER W/A - Check input is within 4-20mA - Check flow input circuit not broken

POWER FAILURE A - Check power source - Check switch & fuse

SYSTEM CHECK W System check & manual return

W=Warning, A=Alarm (Shut-down), W/A= Warming default/Alarm is possible,




6. SCOPE OF SUPPLY (GloEn-P250)

NO DESCRIPTION MAKER

SUPPLY

YARD

SUPPLY Q’TY REMARK

1 Filter Unit ● 1

2 UV Unit ● 1

3 UV Ballast Panel ● 1

4 Control Panel ● 1

5 Flow Meter ● 1

6 Maker’s Standard Spare Parts ● 1 lot

7 Manuals ● 1 lot

8 Commissioning and Sea trial ● 1 lot

9 Auto Valve(Main Line) ●

10 Flow Control Valve ●

11 All Power, Interface Cable and

Its Accessories for System ● lot

12 All Piping/Fitting/Flanges

and Its Accessories for System ● lot

13 All Installation Works ● lot

14 Back Flushing Pump ● Set Option




7. DOCUMENTATIONS 6COPY OF APPROVAL DRAWINGS 6COPY OF WORKING DRAWINGS 6COPY OF FINAL DRAWING & 1PC OF CD 1COPY OF OPERATING MANUAL 1COPY OF TYPE APPROVAL CERTIFICATE

BWTS GloEn-Patrol TECHNICAL DESCRIPTION (xxx) … · Technical Description GloEn-PatrolTM Ballast Water Management System #1559-3, Songjung-Dong, Gangseo-Gu, Busan, Korea / TEL :

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