CAD model verification of a simple bracket sheet metal model •Objective •Cad model •Manufacturing sheet. •Fea model •Basic analysis methods implemented. •Loading condition with respect to the analysis methods. •Material and property •The results •conclusion
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Bracket model with direct frequency responce results
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CAD model verification of a simple bracket
sheet metal model
•Objective•Cad model•Manufacturing sheet.•Fea model•Basic analysis methods implemented.•Loading condition with respect to the analysis methods.•Material and property•The results•conclusion
objectiveTo do some thing “”FTP””
To verify the analytical skills with the help of CAD/CAE tool and also with the microsoft tool.
To verify the tool knowledge to achieve the goal.
The CAD model
Manufacturing model• 2.5mm sheet with aluminum alloy • 2.5mm sheet with aluminum alloy
Outer face with offseted FEA model
Direct Frequency response analysis
(0-1600hz with cosine function)1. Direct frequency response analysis:-
I. Magnitude and the location are same as static analysis with a function of cosine with phase 250 and frequency range 0.0 to 1600hz.
II. Boundary condition is same as static analysis.
Load and boundary condition in direct frequency response analysis
Load and boundary condition for static x-directional loading
Load and boundary condition for static y-directional loading
Load and boundary condition for static y-directional loading
Load and boundary condition for direct frf x,y,z-directional loading
Full constrained areaLoad as per static analysis with frequency function
Load and boundary condition in direct transient response analysis
Load and boundary condition for direct transient x,y,z-directional
loading Full constrained area
Load as per static with time function
Material selected for the component and its
Engineering property for analysis
Material and property• Aluminum alloy with SI unit
YOUNGS MODULUS
SHEAR MODULUS POISIONS RATIO DENSITY YIELD_STRESS_VALUE
7.00E+04 2.632E+04 0.33 2.80E-09 3.50E+04
Analysis results• Dynamic (direct frequency) analysis result
• X-directional load case• Spc-force & External force• Max- displacement and vonmises stress value and
region plot• y-directional load case
• Spc-force & External force• Max- displacement and vonmises stress value and
region plot• z-directional load case
• Spc-force & External force• Max- displacement and vonmises stress value and
region plot
X-directional load case Direct frequency
response analysis results
Reaction force and external force result in direct frf analysis for x-directional loading
Spc- force External force
X-directional load-caseMax displacement result Max vonmises stress result
Maximum value of Results corresponding to frequency
X-DIRECTIONAL DYNAMIC_LOAD(0-1600Hz)
DISPLACEMENT(MAX)
NODE FREQUENCY VALUE
8266 640 1.20E+01
7096 640 1.20E+01
vonmises stress(max)
elements node frequency value
8994
5787 640 4.07E+039026
8995
9024
10818
7837 640 4.07E+0310847
10817
10894
y-directional load case Direct frequency
response analysis results
Reaction force and external force result in direct frf analysis for y-directional loading
Spc- force External force
y-directional load-caseMax displacement result Max vonmises stress result
Maximum value of Results corresponding to frequency
Y-DIRECTIONAL DYNAMIC_LOAD(0-1600Hz)
DISPLACEMENT(MAX)
NODE FREQUENCY VALUE
53955.33E+05 8.08
7529
Vonmises stress(max)elements node frequency value
8993
5788 5.87E+02 3.37E+038994
9028
9026
10817
7838 5.87E+02 3.37E+0310849
10816
10851
z-directional load case Direct frequency
response analysis results
Reaction force and external force result in direct frf analysis for z-directional loading
Spc- force External force
z-directional load-caseMax displacement result Max vonmises stress result
Maximum value of Results corresponding to frequency