BOOST YOUR EXPORTS WITH HACCP A PRACTICAL APPROACH TO IMPROVING EXPORTS WITH HACCP Michel Bayoud, MSOFHT, MRIPH President, CEO Boecker World Holding &

BOOST YOUR EXPORTS WITH HACCP

A PRACTICAL APPROACH A PRACTICAL APPROACH TO IMPROVING TO IMPROVING

EXPORTS WITH HACCPEXPORTS WITH HACCP

Michel BayoudMichel Bayoud, , MSOFMSOFHT, MRIPHHT, MRIPH

President, CEO President, CEO Boecker World Holding & Boecker Food SafetyBoecker World Holding & Boecker Food Safety© 2000 – 2006 Boecker Public Health – A Boecker World Company


HACCPHACCP

Hazard Analysis and Critical Control PointA science based documented system for identifying and evaluating hazards and risks of food production and the implementation of cost effective controls and monitoring procedures at points critical to food safety.


HACCP PROGRAMHACCP PROGRAM

Step 0Survey & Gap report

Step 1Staff Training

Step 2HACCP Pre-requisites

Step 3HACCP Implementation


Visiting the premises, conducting a survey and highlighting the gaps.Visiting the premises, conducting a survey and highlighting the gaps.

Receiving facilities Processing facilities Staff facilities Chemicals storage area

Step 0Survey & Gap report


OBJECTIVESOBJECTIVESMinimize the risk of food poisoning and food complaintsProvide the staff with knowledgeMotivate and supervise staff

BENEFITSBENEFITSProduction of safe foodSafeguarding the quality of the productReducing complaintsIncreasing job satisfactionProcedures are correctly followed Good company image

Step Step 11Staff Training


Good manufacturing practices


Approved SuppliersApproved SuppliersPPersonal hygieneersonal hygiene

Management commitmentManagement commitment

Unidirectional product flowUnidirectional product flow

Adequate resources and suitable facilitiesAdequate resources and suitable facilities


Premises well designedPremises well designed and and constructedconstructed

Cleaning scheduleCleaning schedule

Labeling, traceability and recall procedures Labeling, traceability and recall procedures




Stock rotationStock rotation

Effective waste managementEffective waste management

Potable water/ice suppliesPotable water/ice supplies




Staff trainStaff traininging

Integrated pest managementIntegrated pest management

Equipment calibrationEquipment calibration




Define Purpose and Scope (terms of reference)

Assemble and train the HACCP teamDescribe the product/recipe/processIdentify intended use (consumer groups)



Construct a flow diagram and food layout7 HACCP PrinciplesReview HACCP plan


77


1- Conduct a hazard analysis. Prepare a flow diagram, 1- Conduct a hazard analysis. Prepare a flow diagram, identify the hazards and specify the control measures. identify the hazards and specify the control measures.

2- Determine the critical control points.2- Determine the critical control points.

3- Establish critical limits, target levels and tolerances.3- Establish critical limits, target levels and tolerances.

4- Establish a monitoring system.4- Establish a monitoring system.

5- Establish corrective actions.5- Establish corrective actions.

6- Establish verification procedures6- Establish verification procedures

7- Establish documentation and records keeping7- Establish documentation and records keeping

The 7 HACCP PRINCIPLES


HACCP & EXPORTHACCP & EXPORT

The HACCP approach is internationally recognized as being effective in The HACCP approach is internationally recognized as being effective in ensuring the safety and suitability of food for human consumption and ensuring the safety and suitability of food for human consumption and international trade. international trade.

HACCP can promote international trade by increasing buyer confidence HACCP can promote international trade by increasing buyer confidence in food safety. in food safety.

Some importing countries are requiring the application of HACCP Some importing countries are requiring the application of HACCP by exporting countries. by exporting countries.


TTrade barriers for countries failing to meet the regulatory requirementsrade barriers for countries failing to meet the regulatory requirements of of the importing countriesthe importing countries. .

The solution for exporting countries to maintain a demand for their products The solution for exporting countries to maintain a demand for their products in world markets lies in building up the trust and confidence of importers in in world markets lies in building up the trust and confidence of importers in the safety of their food supply systems.the safety of their food supply systems.



CContamination of food with insects and rodent filthontamination of food with insects and rodent filth

MMicrobiological contaminationicrobiological contamination

LLack of hygiene ack of hygiene practicespractices

FFailure to meet labeling requirements.ailure to meet labeling requirements.

Pesticides residuesPesticides residues

Additives (titanium dioxide, K-sorbate, benzoates) Additives (titanium dioxide, K-sorbate, benzoates)



DDestroyed products estroyed products

RRejectejected productsed products

DDetentions in the export trade.etentions in the export trade.

EXPORT BARRIERS CONSEQUENCESEXPORT BARRIERS CONSEQUENCES


The vision of controlling food from the farm to the table is The vision of controlling food from the farm to the table is possible through implementation of a HACCP system. possible through implementation of a HACCP system. All levels of food processing and handling are involved: All levels of food processing and handling are involved: farmers, raw material suppliers, processors, wholesalers at the farmers, raw material suppliers, processors, wholesalers at the retail level, vendors and finally customers. retail level, vendors and finally customers.

Today, ISO22000 opens new horizons towards a certified Today, ISO22000 opens new horizons towards a certified implementation of Safe Food Systems based on HACCP and implementation of Safe Food Systems based on HACCP and integrated Operational Pre-requisites and administration.integrated Operational Pre-requisites and administration.

CONCLUSIONCONCLUSION


Leaving you with a last thought …Leaving you with a last thought …


IF IF OPPORTUNITY OPPORTUNITY DOESN’T DOESN’T KNOCKKNOCK

BUILD A DOOR !BUILD A DOOR !


Thank Thank youyou


Contact InformationContact Information

Boecker Public Health Services sarlAdonis Building,

Bechara El-Khoury StreetBeirut 2059 5508

LebanonTel : 01 669 100 Fax: 01 652 059

Mobile : 03 209 [email protected]

www.boecker.comwww.eat-safe.com

BOOST YOUR EXPORTS WITH HACCP A PRACTICAL APPROACH TO IMPROVING EXPORTS WITH HACCP Michel Bayoud, MSOFHT, MRIPH President, CEO Boecker World Holding &

Documents

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haccp haccp program

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haccp premises

haccp haccp hazard analysis

haccp team

haccp objectives