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Aygo Audio RHD installation instructions Model year: 2005 Vehicle code: **B10R-A****W Part number: • CD Changer: 08601-00911 • Woofer: 08691-00834 • CD Changer: 3,75 kg • Woofer: 2,75 kg • CD Changer: 1 hour • Woofer: 1 hour Manual ref. n o : AIM 000 251
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Aygo Audio RHD - Toyota Service Information7F124BB3-9DA3-4BF6-95F1...Aygo AUDIO Aygo (RHD) -11 02/05 12. Cut the carpet at the changer unit attachment position on the passenger’s

Sep 06, 2018

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Page 1: Aygo Audio RHD - Toyota Service Information7F124BB3-9DA3-4BF6-95F1...Aygo AUDIO Aygo (RHD) -11 02/05 12. Cut the carpet at the changer unit attachment position on the passenger’s

AygoAudioRHD installation instructions

Model year: 2005

Vehicle code: **B10R-A****W

Part number: • CD Changer: 08601-00911• Woofer: 08691-00834

• CD Changer: 3,75 kg• Woofer: 2,75 kg

• CD Changer: 1 hour• Woofer: 1 hour

Manual ref. no: AIM 000 251

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Aygo (RHD) - 202/05

Revision RecordAygo AUDIO

Rev. No Date Page Picture Update New Deleted steps

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Aygo (RHD) - 3 02/05

PRECAUTIONS

Aygo AUDIO

PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION .

• Do not pinch the rear wiring or harness in the tightened part.

• Be sure to disconnect the negative (-) lead from the battery terminals.

• When passing the wires through thedashboard or other panels, use agrommet to ensure waterproofing.

• Protect the wiring with tape when it is passed through a hole.

• When disconnecting the connectors,be sure to grip the connector body.Do not tug on the wiring.

• Do not forcibly pull any car wiringharness. Rough tugging may resultin opened connections, or a brokenwire or harness.

• Confirm that lamps, horn, wiper andother car accessories operate normally.

• Protect your car with fender cov-ers, seat and so on.

• Use the correct tool when tight-ening bolts or nuts.

• Before drilling a hole, check thatthe rear of the mounting wall isclear.

• Be sure to firmly tighten connectors and terminals.

• Before connecting the powerwiring to the battery, check thewiring connections, harness,etc. to see that they are properlysecured.

• Check body and trim near area of installation to be certainno dirt or scratches resulted from the installation.

waterproof - O.K. !!

Taping

Grommet

Insert completely

Stop it !

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Aygo AUDIO

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Revision Record ....................................................................................................................................................................... 2

Precautions............................................................................................................................................................................... 3

Application Chart ...................................................................................................................................................................... 5

Hide-Away CD Changer Installation .......................................................................................................................................... 6

Subwoofer Installation.............................................................................................................................................................. 14

Aygo AUDIO

TABLE OF CONTENTS

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APPLICATION CHART

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3a.Loosen the rear quarter panel on the passen-ger’s side.

6

6

Fig. 3a

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1.a) Remove the knob and the screw .b) Loosen the clips and nail and remove

the upper console cluster .: Screw (1x)

: Clip (4x): Nail (1x)

c) Disconnect the connectors .3

100

2

1001

100

2

3

1

Fig. 1

2.a) Remove the screw and shift knob .

: Screw (1x)b) Remove the under console . 5

101

4101

101

4

5

Fig. 2

In case of 3-doors.

1. HIDE-AWAY CD CHANGER INSTALLATION

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7

Fig. 3b

4.a) Loosen the door rubber .b) Remove the cowl side trim .

: Clip (2x): Nail (1x)

9

8

8

9

Fig. 4

In case of 5-doors.

3b.Loosen the center pillar garnish on the passenger’s side.

: Clip (2x): Nail (1x)

7

5.Remove the passenger’s seat .

: Torx screws (4x)102

10

102

10 102

Fig. 5

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7.Cut the foam tape (10 pieces).

: Foam tape (1x)104

1041.25” 25mm

104

Fig. 7

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6.Remove the clip and the connector underthe passenger’s seat .

: Clip (1x)103

10

11103 11

103

Fig. 6

Remove while pulling

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8. a) Connect the adaptor harness to the CD-

changer harness and tape the connectionwith foam tape .

: Foam tape (1x)b) Tape with foam tape the connector of the

CD-changer harness which is not used.: Foam tape (1x)

c) Route the changer wire with foam tape.: Foam tape (2x)104

12

104

12

104

104

104

12

13

Fig. 8

21

105111

Fig. 9

Watch out for sharp edges!

CAUTION!

9.Loosen the carpet clip and the hook asshown.

: Carpet clip (1x): Hook (1x)

: Carpet21

105

111

105 111

104

12

13

13

14

104

104

12

104

104

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104

106

104

12

12

14

104

Fig. 10

10. a) Attach the changer wire in the door scuff

by using through clips .b) Bundle up the excess wire and attach to

the vehicle harness .: Foam tape (10x): Through clips (3x)106

104

14

12

106

12

Excess wire

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Aygo AUDIO

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12. Cut the carpet at the changer unit attachmentposition on the passenger’s side floor.

: Changer wire: Vehicle harness14

12

269 mm

152 mm

80 mm

160 mm

14 mm

40 mm

1412

Fig. 12

11. Attach the double sided tape and spacer to the base bracket as shown.

: Screw (4x): Double sided tape (5 mm) (2x)108

107

15

16108

108

108

15

15

16

107

107

108

16

Fig. 11

Fixation hole

Cross member

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14. Attach the side brackets to the changer unit

as shown.: Flat head screw (M5x8) (4x)109

17

18

109109

109

18

18 18

109109

1718 109

109

Fig. 14

13. Attach the base bracket on the floor.15

15

Fig. 13

Loosen the screws before moving them.Tighten up the screws after the positionhas been changed.

CAUTION!

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15

107

12

17

107

Fig. 15

15.Install the changer unit .a) Connect the changer wire to the changer

unit .b) Then attach the changer unit to the base

bracket .: Screws (M5x10) (2x)107

15

17

17

12

17

Re-assemblya) Replace all removed parts and panels. Be sure all panel clips and connectors are properly engaged.

b) When seat re-assembly, fix the torx screw at 22 Nm.

NOTICE!

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1.a) Attach both brackets on the subwoofer

with screws.b) Attach the double sided tape on the brackets

.: Double sided tape (2x)108

20

1920

108

108

20

19

20

Fig. 1

2.a) Remove the knob and the screw .b) Loosen the clips and nail and remove

the upper console cluster .: Screw (1x)

: Clip (4x): Nail (1x)

c) Disconnect the connectors .3

100

2

1001

100

2

3

1

Fig. 2

3.a) Remove the screw and shift knob .

: Screw (1x)b) Remove the under console . 5

101

4101

101

4

5

Fig. 3

2. SUBWOOFER INSTALLATION

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6

Fig. 4a

7

Fig. 4b

4b.Loosen the center pillar garnish on the dri-ver’s side.

: Clip (2x): Nail (1x)

7

4a.Loosen the rear quarter panel on the driver’sside.

6

In case of 3-doors.

In case of 5-doors.

Fig. 5

5.a) Loosen the door rubber .b) Remove the cowl side trim .

: Clip (2x): Nail (1x)

9

8

8

9

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Aygo (RHD) - 1602/05

Aygo AUDIO

7.Remove the clip and disconnect the connectors under the driver’s seat.

: Clip (1x)103

11

10311

103

Fig. 7

6.Remove the driver’s seat .

: Torx screws (4x)102

10

10

102

102

Fig. 6

Remove while pulling

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104

8.Cut the foam tape (10 pieces).

: Foam tape (1x)104

104

Fig. 8

9.Cut the carpet as shown in the illustration.

6 cm

5 cm20,5 cm

12 cm

18 cm

19

Fig. 9

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19

HIGH CUT GAIN

HIGH CUT GAIN

Fig. 11

11.Before fitting the subwoofer adjust the sensi-tivity to the desired position.

19

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10.a) Pull back the floor carpet .b) Route and tape the subwoofer wire

harness as shown.c) Bundle up the excess wire.

23

104

21

19

21

23

104

Fig. 10

Excess wire

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19

108

22

21

10820

20

Fig. 12

12.a) Tear off the felt from the floor carpet .b) Fit and attach the base brackets (2x) to

the floor using double sided tape .: Double sided tape (5 mm) (2x)

c) Replace the felt and the floor carpet .2122

108

108

20

2122

Fig. 13

2319

13.Connect the subwoofer wire harness to thesubwoofer .19

23

Re-assemblya) Replace all removed parts and panels. Be sure all panel clips and connectors are properly engaged.

b) When seat re-assembly, fix the torx screw at 22 Nm.

NOTICE!

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Aygo AUDIO

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Aygo AUDIO