Aviation Technician Education Council Annual Conference Ol d 2009 Orlando 2009 Mi T di U dA ilS Maintenance Trends in Unmanned Aerial Systems April 20 th 3:45 4:30 PM April 20 3:45 – 4:30 PM Andrew Smith Kansas State University at Salina
Aviation TechnicianEducation Council
Annual ConferenceO l d 2009Orlando 2009
M i T d i U d A i l SMaintenance Trends in Unmanned Aerial Systems
April 20th 3:45 4:30 PMApril 20 3:45 – 4:30 PMAndrew Smith
Kansas State University at Salina
What are not UAVs?What are not UAVs?
AC 91-57
June 9 1981June 9, 1981
Sport, Recreation, Hobby
Non-Commercial
What are UAVs?What are UAVs?
SkySeer
Aerosonde
Commercial Applications
Airworthiness Statement
FAA Certificate of Authorization Bell Eagle Eye
Global
Observer
What is a UAS?What is a UAS?
Unmanned
Aerial / Aircraft
System
Every component needed to operate, including the UAV
TermsTermsTermsTermsUAV UAV -- Unmanned Aerial VehicleUnmanned Aerial VehicleUAS UAS -- Unmanned Aerial / Aircraft SystemUnmanned Aerial / Aircraft SystemRPA RPA -- Remotely Piloted AircraftRemotely Piloted AircraftGCSGCS -- Ground Control StationGround Control StationGCS GCS Ground Control StationGround Control StationCOA COA -- Certificate Of AuthorizationCertificate Of Authorization(FAA document outlining operating limitations for UAV’s)(FAA document outlining operating limitations for UAV’s)AASAAS Aircraft Airworthiness StatementAircraft Airworthiness StatementAAS AAS –– Aircraft Airworthiness StatementAircraft Airworthiness StatementNAS NAS -- National Airspace SystemNational Airspace System
Why UAV / UAS?Why UAV / UAS?
To deal with the three DsTo deal with the three Ds.
D ll 14 ARAC B i f F d E WBC CA HIDull – 147 ARAC Brief Fed Ex WBC CA - HI
Dirty – Chemical applications
Dangerous – high risk for human element
Economics is another driving force too!
UAS CrewUAS CrewUAS CrewUAS Crew
PilotPilotPilotPilotSensor OperatorSensor OperatorGround Observer Ground Observer (in some cases)(in some cases)(in some cases)(in some cases)
Maintenance PersonnelMaintenance Personnel(equipment and aircraft)(equipment and aircraft)
Recent pirate event off Somalia coast, Captain Richard Phillips was monitored closely by UAS operated by the U.S. Navy. ope ated by t e U S a yLive HD video feed was sent to parties assessing and controlling the eventand controlling the event.
Some Civilian Uses for UASSome Civilian Uses for UASSome Civilian Uses for UASSome Civilian Uses for UAS
Disaster ResponseDisaster ResponseDisaster ResponseDisaster ResponseLaw EnforcementLaw EnforcementS i tifi R hS i tifi R hScientific ResearchScientific ResearchAerial MappingAerial MappingWeather MonitoringWeather MonitoringAgricultural Monitoring and ControlAgricultural Monitoring and ControlAgricultural Monitoring and ControlAgricultural Monitoring and ControlSecurity and SurveillanceSecurity and Surveillance
What is needed to fly UAVs?What is needed to fly UAVs?What is needed to fly UAVs?What is needed to fly UAVs?
11 Trained UAS CrewTrained UAS Crew1.1. Trained UAS CrewTrained UAS Crew2.2. UAS PlatformUAS Platform3.3. Ground Control Station (GCS)Ground Control Station (GCS)4.4. Airspace Airspace Currently Restricted, Prohibited, Warning, Alert, or COACurrently Restricted, Prohibited, Warning, Alert, or COA
55 FCC Frequency approvalFCC Frequency approval5.5. FCC Frequency approvalFCC Frequency approval
Restrictions on UAVRestrictions on UAVRestrictions on UAVRestrictions on UAV
Prohibited from flying in the NAS by the FAAProhibited from flying in the NAS by the FAAProhibited from flying in the NAS by the FAA Prohibited from flying in the NAS by the FAA because of no way to “detect and avoid” other because of no way to “detect and avoid” other air traffic.air traffic.Until a “detect and avoid” technology is Until a “detect and avoid” technology is developed and proven, UAV flight is limited to developed and proven, UAV flight is limited to p p gp p gonly Prohibited, Restricted, or Warning Areas.only Prohibited, Restricted, or Warning Areas.Only exception is an FAA issued COA, allowing Only exception is an FAA issued COA, allowing y p gy p gUAV flight in a fixed area with significant UAV flight in a fixed area with significant operating restrictions. operating restrictions.
UAS/UAV is a rapidly growing industry with d f i f i lneed for aircraft maintenance personnel
Alaska Division of Homeland Security USAANFR - National Frequency Agency, FranceARCAA - Australian Research Centre
INTELI, PortugalIrkut Corporation, Russian FederationJAXA - Japan Aerospace Exploration Agency, Japan;
ASTM International, Committee F38 on Unmanned Air VehiclesASD - Aerospace and Defence Industries Association of EuropeATCA - Air Traffic Control Association, USAAviation Alberta, CanadaBundeswehr, Strategic Reconnaissance Command, GermanyCGArm Conseil Général de l’Armement France
Japan UAV Association, Japanese national UAV associationLFV, SwedenLockheed Martin, Transportation and Security Solutions, USALondon Satellite Exchange, UKMinistry of Defence (DGA SPNuM) FranceCGArm - Conseil Général de l Armement, France
Unmanned Systems Manufacturers Association, Czech RepublicDRA - Defence Research Associates, USAEASA - European Aviation Safety AgencyECA - European Cockpit AssociationEDA - European Defence Agency
Ministry of Defence (DGA-SPNuM), FranceMitre Corp., USAMTSI - Modern Technology Solutions, USAPLATINO Project participants, SpainNASA - Dryden Flight Research Center, USANATO C3 Agencyp g y
EMERCOM - Ministry of Emergency Situations, RussiaESCO-UAS - European Student Competition of UASEUGIN - European Group of Institutes of NavigationEUROCAE - European Organization for Civil Aviation EquipmentEUROCONTROL, Belgium
g yNATO Joint Capability Group (UAVs)NATO Joint Air Power Competence CentreNMSU-PSL-TAAC - New Mexico State University, USANOAA - National Oceanic & Atmospheric Administration, USA;RTCA Special Committee 206 on UAS Standards, USA
EUROCONTROL Experimental Centre, FranceEuropean Air Sports AssociationThe European Institute, USAFAA - Federal Aviation Administration, USAFAA - Federal Aviation Administration, UAV Program OfficeGeocopter The Netherlands
Saab, SwedenSAE International, USASagem Défense & Sécurité, FranceThales Alenia Aerospace, FranceUAV-DACH - German language UAV working groupUAVS national UK trade association UKGeocopter, The Netherlands
HAAS Programme participantsIFALPA – International Federation of Airline Pilots AssociationsIFATCA – International Federation of Air Traffic ControllersINOUI Programme participants
UAVS - national UK trade association, UKUS Department of DefenseUVS Canada - national UVS association, CanadaUVS New Zealand Australia - bi-national UVS association
UAV ClassificationsUAV ClassificationsUAV ClassificationsUAV ClassificationsCategory Airspeed (kts) Weight (Lbs) Operating Altitude (AGL) ExamplesCategory Airspeed (kts) Weight (Lbs) Operating Altitude (AGL) Examples
Level 0 <250 <2 <1200' BATCAM
Level 1 <250 2-20 <3000' Raven
Level 2 <250 21-1320 <18,000' Aerosonde
Level 3 <250 1321-12,500 <18,000' Predator
Level 4 >250 <12,500 <18,000' Killer Bee
Level 5 Unlimited >12,500 >18,000' Global Hawk
Level 0Level 0Level 0Level 0BATCAM
Weight: 400 Grams (.84lbs) Wingspan: 21 inches
Level 1Level 1Level 1Level 1RAVEN
Weight: 4.2 Lbs Wingspan: 4 feet
Level 2Level 2Level 2Level 2AEROSONDE
Weight: 30 Lbs Wingspan: 10 feet
Level 3Level 3Level 3Level 3PREDATOR
Weight: 2300 Lbs Wingspan span: 48 feet
Level 4Level 4Level 4Level 4KILLER BEE
Weight: 360 Lbs Wingspan: 17 feet
Level 5Level 5Level 5Level 5GLOBAL HAWK
Weight: 22,900 Lbs Wingspan: 116 feet
UAS / UAV Bring Mixed EmotionsUAS / UAV Bring Mixed Emotions
What I know is they are hereWhat I know is they are hereIt is an industry rapidly growingestimated over 30% growth per year for the last three years
A&P graduates go into this industryA&P graduates go into this industryPay, benefits and travel are goodAvionics education helps
Past ActivityPast Activity
What is going on in Salina, in my area
be ond leading a Part 147 programbeyond leading a Part 147 program.
We have people on our team with UAS We have people on our team with UAS We have people on our team with UAS We have people on our team with UAS maintenance, operations and chase experience.maintenance, operations and chase experience.maintenance, operations and chase experience.maintenance, operations and chase experience.
Past Experiencesp
MM1STSnowgoose
Current projectsCurrent projectsCurrent projectsCurrent projects
POWERCAT
AEROSONDE
Current projects (continued)Current projects (continued)Current projects (continued)Current projects (continued)
Currently working with the Kansas Air National Guard,Currently working with the Kansas Air National Guard,Currently working with the Kansas Air National Guard, Currently working with the Kansas Air National Guard, Flint Hill Solutions, Jarnot Inc. and other agencies to Flint Hill Solutions, Jarnot Inc. and other agencies to develop UAS disaster response systemsdevelop UAS disaster response systems
Current projects (continued)Current projects (continued)
Aerosonde
Current projects (continued)Current projects (continued)
Current projects (continued)Current projects (continued)Current projects (continued)Current projects (continued)
Completed pilot and maintenance training on AerosondeCompleted pilot and maintenance training on AerosondeCompleted pilot and maintenance training on AerosondeCompleted pilot and maintenance training on Aerosonde
We operate for industry and train m inten nce nd oper torsmaintenance and operators
Current projects (continued)Current projects (continued)
Grants, R&D, industry partnerships, student employment, etc.
POWERCAT
IR Camera
IR Image
IR Camera
Current projects (continued)Current projects (continued)Current projects (continued)Current projects (continued)
Attempting to acquire alternate airspace inAttempting to acquire alternate airspace inAttempting to acquire alternate airspace in Attempting to acquire alternate airspace in Kansas allowing UAS operations for other Kansas allowing UAS operations for other civilian agenciescivilian agenciescivilian agenciescivilian agencies
Crisis CityCrisis City
Airworthiness IssuesAirworthiness Issues
An industry growing not from the roots of AviationAn industry growing not from the roots of AviationNew leading / bleeding edge technologiesLittle or no experience with “certification” or “approved”Little or no experience with certification or approvedPushing Air Space issues without knowing itBlind to others where industries overlapBlind to others where industries overlap
ChallengesChallenges
Lack of qualified personnelLack of qualified personnelLack of understanding of traditional aviation structureSense and avoid / See and avoidSense and avoid / See and avoidPossible influence on National Airspace System safetyC i i i i ( d d)Co-operation in airspace issues (manned - unmanned)Human extraction from operating environmentPublic perception
Other InvolvementOther InvolvementOther InvolvementOther Involvement
Review applications from other organizations for UASReview applications from other organizations for UASReview applications from other organizations for UAS Review applications from other organizations for UAS activity within Smoky Hill Restricted Airspaceactivity within Smoky Hill Restricted AirspaceCurrently working on more courses and a program of Currently working on more courses and a program of y g p gy g p gstudy in both UAS pilot and UAS maintenance study in both UAS pilot and UAS maintenance
Jarnot Aerospace Corporation TM
JA 1A H lf TJA-1A Half TonLow Cost Near
Helicopter Delivery
REMOTE AREAS: Alaska-Canada-Philippines-South AmericaHunting-Fishing Lodges, Including Delivery of Fishing Boats!Oil & Gas Exploration and Pipeline SupportOil Rig Platform Re-SupplyMail and Parcel Delivery
HOMELAND SECURITY DISASTER RELIEF:Emergency Medical /Survival SuppliesRapid Food DistributionWater Bomber for Forest Fires
MILITARY RESUPPLY (Avoids IEDs & Ground Convoy Ambushes)Air Trailer Towed by UH-60 Avoids Brown Out & Carries 50% More CargoRapid FARP Insertion & Setup Enables Scout-Attack Helicopters to Deliver Cargo
FIXED WING UAS CAPABLE: (Low Cost Towing Fixed Wing Automated to be UAS)
Jarnot Aerospace Corporation TM
JA 1A H lf TJA-1A Half Ton
TAKE OFF
1500 lbs GWT500 bs G
2,200 lbs GWT
Air Trailer is Loaded on a Take Off Wheeled Trolley PositionedAir Trailer is Loaded on a Take Off Wheeled Trolley Positionedbehind Towing Aircraft or Has Wheeled Gear
Simple DC Electric Motor Pre-Rotates Air Trailer Rotor to 50% RPM
Towing Aircraft Departs with Air Trailer Autogyro Glider, Take OffTrolley Remains on the Ground
Jarnot Aerospace Corporation TM
JA 1A H lf TJA-1A Half Ton
CRUISE
Air Box Will Fly Slightly Higher than Towing Aircraft, Pilot Can Adjust Height by Beeper Switch Adding More Pitch to Rotor
Speed Depends on Weight & Towing A/C HP…About 80 KnotsFor Light Bush Planes, 100 Knots for Crop Dusters
Jarnot Aerospace Corporation TM
JA 1A H lf TJA-1A Half Ton
NEAR HELO-LIKE DELIVERY
Towing Aircraft Flies Over Landing Zone (LZ) to Access Windsthen Releases Air Trailer on Return Pass Short of LZ1
50-150 ft2 Air Trailer Rotor Angle Increases 50 150 ft2 gand Begins Deceleration
3 Air Trailer Flares forNear Zero Ground Roll
Six Air Trailer Rotor Heads & Blades
100-300 ft Landing Zone
Six Air Trailer Rotor Heads & Blades Fit into a Air Trailer for Return via an Air StripNear By or For Easy Ground Transport
Jarnot Aerospace Corporation TM
Towed Aircraft Snatch Recovery
With proper training a repeat of the WW IIWith proper training, a repeat of the WW IImethod of recovering Air Trailers could beexecuted to further lower the cost and enablingback haul of equipment and supplies, or several empty Air Trailers sling loaded out
C-47 Towing Aircraft
CG 4 Glid
Towing Aircraft at High Speed
several empty Air Trailers sling loaded outby helicopter.
CG-4 GliderHook
Snatch Frame
Flies Over Snatch Frame andHooks Air Trailer
Air Trailer at 100% RPMDisplaced 30° to Avoid Snatch Frame
Modern Bungee Chord
Jarnot Aerospace Corporation TM
Example Mission Cost Savings 100 nm Mission: Near Vertical Insertionof 1,000 lb Cargo in a 12 ft X 4ft X 4ft Box
$750 per Hour The Bell Jet Ranger carrying internal 500 pounds would need to
Bell Jet Ranger
$750 per HourSingle Pilot @ $50/hr70 kts w/SlingloadPayload 500 lb
Make two trips and could not come close to 12 ft box dimensions. It could sling load a 12 ft box weighing about 500 pounds and stillRequire two trips. Each trip would cost about $2,250 for the aircraftand $150 for the pilot resulting in a total cost of about $5,000.
COST: $5 000g
$1,500 per HourCrew 3 @ $150/hr150 kts
The Casa 212 Light Cargo Plane could carry about 6,000 poundsof cargo for the distance it’s cargo bay can only carry one 12 ft Boxto para-drop. The aircraft would need to make only one trip and takeb t 1 h d 30 i t t l t lti i t f
COST: $5,000
Casa 212-200Payload One 1,000 lb12 ft Boxes Para-droppedRigger Cost $500 per Box
about 1 hour and 30 minutes to complete resulting in a cost of$2,250 for the aircraft and $225 for the pilots & load master for aTotal cost of about $5,000.
COST: $5,000, if Chute Not Recovered then $8,500
Air Trailer& C 172
$100 per HourOne Pilot @ $50/hr70 kts Towing Air TrailerPayload 1,000 lb 12ft Box
The Air Trailer Half Ton Towed by a Cessna 172 could carry 1,000Pounds of cargo in a 12 foot box. The aircraft would take about 3hours to complete the trip and cost about $300 and about $150 forthe pilot for a total cost of about $500. The Air Trailer is designedLike the parachute kit to be recoverable and cost about the same.
& Cessna 172p
COST: $500, if Air Trailer Not Recovered then $4,000Casa 212 Para-Dropping it’s Full Cargo Load Still Cost 2 X Air Trailer
Our FocusOur FocusOur FocusOur Focus
Research, test, and utilize UAS capabilities for Research, test, and utilize UAS capabilities for the collection and communication of time the collection and communication of time critical information during a disaster situationcritical information during a disaster situationStimulate the local economy by bringing UAS Stimulate the local economy by bringing UAS industry jobs to Kansasindustry jobs to KansasAssist in the safe integration of UAVs into the Assist in the safe integration of UAVs into the NASNASBecome the leading educational institution in Become the leading educational institution in UAS training and certificationUAS training and certification
Q tiQuestions
Sources:Popular Mechanics
Flint Hills SolutionsFlint Hills SolutionsThe International UAS Community
Kansas State UniversityAssociated Press
MMISTAAI