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AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board
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AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Mar 26, 2015

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Page 1: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

AUDITS

29th November 2011

Marriott Hotel, Leeds

Presentation by Robert Jopling BEng, CEng, MICE

Member of Scottish Registration Board

Page 2: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Content

Why audit?

The Audit Process

The Audit Rules – some tips

How the new rules differ

Things to remember

Page 3: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

What is an audit?

The process of verifying conformance to defined criteria through a review of objective evidence

For an organisation to benefit from the process, auditing should not only report non-conformances and corrective actions but also highlight areas of good practice.

Page 4: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Why audit?

• To fulfill an undertaking to Scottish Government

It is through auditing that there can be confidence that the statutory requirements are being met.

An alternative to certifier audits would be to have every warrant application independently scrutinised !

• The Verifiers, SER and other scheme providers are all audited

Page 5: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Why audit?

• To see that standards are upheld• To monitor that performance is uniform• To see that certifiers understand the Regulations• To provide feedback to certifiers• To receive comments from certifiers• To identify procedures which are difficult to apply• To identify where training/guidance is required

Page 6: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

The audit procedures

Page 7: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

The audit process

• SER assign a team consisting of two auditors• Lead auditor agrees date for audit• Lead auditor selects projects for audit• SER advises which projects are to audited• Audit is conducted• Audit findings discussed at closing meeting

It is important that the auditors/auditee agree that the findings are accurate at the closing meeting

Page 8: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

The audit process

• Lead auditor uploads audit findings• 2nd auditor reviews audit findings• Auditee is invited to respond to the findings• The findings are then reviewed by SRB

Auditee responses, extenuating circumstances, etc are taken into account. Auditors findings may be challenged by SRB

• SRB decision is considered by SER Board • SER notifies auditee of final outcome

Page 9: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

What does the audit cover?

• Did the certifier identify all of the building elements covered by the warrant application?

• Had the elements above been designed and detailed and appropriately checked?

• Were any items on Schedule 1 specified in sufficient detail?

• Was the level of information submitted for warrant adequate?

• Was the design completed before the certificate was signed ?

Page 10: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

What the audit does not cover

• An examination of commercial arrangements and appointments (other than in the context of body audit criteria relating to Management of Risk and Protection of Certifiers)

• A detailed engineering check of the drawings and calculationsAlbeit on some occasions deficiencies in the design may become apparent during review of the project documentation

Page 11: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Information to be made available

• Certification plan• Drawings submitted with the warrant application

(architect’s and engineer’s)• Calculations (engineer’s and supplier’s)• Specifications, SI reports, survey reports, etc• Preferably paper copies• Calculations/SI reports can be electronic

but the onus is on certifier to find the relevant information

Page 12: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

How the audit is scored

• Audit score is based on sum of weighted scores:

Major non-conformance Weighted score = 3

Improvement issue Weighted score = 1

The same issue repeated across a number of projects will only score once

Page 13: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

How the audit is scored

• In an audit where there are

2 major non-conformances

3 improvement issues

Audit score = (2 x 3) + (3 x 1) = 9

Page 14: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Audit rating

Page 15: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Audit rating

• Audits are carried out in accordance with the guidelines and scored accordingly

• Auditors may recommend an alternative rating outcome to SRB, but this must be fully justified

Page 16: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

The audit rules

Page 17: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

The audit rules

• Remember, an audit is

The process of verifying conformance to defined criteria through a review of objective evidence

• Auditors will need evidence• Auditees need to keep records

Page 18: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Common issues

• The tips about to be given are my own• They are not necessarily a requirement of SER• The requirements are given in the Audit Rules• However, following these will assist you at audit

Page 19: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Scope of certification

Has the certifier correctly identified all of the structural elements covered by the design certificate?

For all but the most minor of projects a scoping document should be used and retained on project file

Page 20: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Scope of certification

Remember what the certificate says:

I certify that … the structural design complies with the Building (Scotland) Regulations 2004 with respect to Standards 1.1 and 1.2 …

Page 21: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Scope of certification

And that the standards refer to the building:

Page 22: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Certification plan

Has the certifier gone about the certification activities in an organised manner?

Use a suitable plan/checklist to record information about the project and decisions made during certification

Page 23: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Certification plan

• Building risk classification / Design check level• Who are the designer and checker• Certification options being utilised• Information being used for certification• Is warrant to be staged• Are there any contractor designed elements to go on

Schedule 1• Decisions made eg overall stability, disproportionate

collapse, mineral stability, fire requirements

Page 24: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Certification options

There is confusion regarding option 3 and 4

Guidance note 3A clarifies this

• Generally Option 3 will be used where certifier acts as a reviewer

• Option 4 is to be used where the element is outwith the certifier’s competence

Page 25: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Project records

Has the certifier maintained a proper set of records?

Keep copies of all documents used for certification, in particular the engineers and architects warrant drawings.

Page 26: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Programming of work

Was the design complete when the certificate was signed?

It is important that documents are dated so that the above can be verified.

Page 27: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Contractor designed items

Is there an adequate performance specification?

Technical Bulletin 1 gives guidance on this.

Schedule 1 should be not be used where the design intent for the element is still to be determined.

In such a case a staged warrant should be considered

Page 28: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Overall stability

Has the certifier checked that the designer has considered the measures needed to ensure stability?

It is not always obvious from the calculations how stability is achieved. A statement in this respect should be included with the calculations, except on minor projects where the certifier could record his review on the certification plan

Page 29: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Disproportionate Collapse

Has the certifier checked that the measures taken satisfy standard 1.2?

Determine the risk classification.

Record what measures have been taken, even for RC1 buildings

Page 30: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Conversions

Has there been an assessment of the need for strengthening?

Remember

A conversion certificate is required if the change of use is defined as a conversion eg attic, garage

If no alterations are to be carried out there needs to be evidence of an assessment

An alteration certificate is only needed if there are alteration works to be carried out

Page 31: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Ground investigation reports

Has an adequate ground investigation been carried out and has the certifier reviewed the scope and the results?

Remember

Record whether or not the site is in an area where there might be a risk from mine-workings or other activities

Ensure that there is evidence that the report has been reviewed

Page 32: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Existing building assessment

Has an adequate assessment of the existing building been carried out?

Remember

Ensure that the assessment is documented and that it concludes whether or not the building is suitable for alteration

Page 33: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Structure, generally

Has the design and detailing of all of the structural elements been carried out?

Remember

Ensure that calculations are complete and that there is evidence of them having been checked prior to certification. A contents page would be helpful

If appropriate, on minor projects reference can be made to the Small Buildings Structural Guidance

Are drawings sufficiently detailed?

Refer to the ‘Blue Book’

Page 34: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Checking

Auditor guidance is that:

• An absence of suitably checked calculations will be treated the same as an absence of calculations

• There is no need for every page to be signed and dated but there must be evidence of a check having taken place

• The use of a cover sheet to record checking is acceptable, but must identify checker and date of check

• Computer calculations – check on input, review of output

Page 35: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Ties, fixings and connections

Have these been adequately detailed on the warrant plans?

Remember

These are often inadequately detailed. In particular auditors will be looking at interface details especially where there are contractor designed elements

Page 36: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Cladding/glazing etc

Has the cladding/glazing, its supports and the fixings been adequately designed and detailed?

Remember

If selected from manufacturers literature include copies of tables in your calculations

If included on schedule 1 make sure the performance specification is adequate

See Technical Bulletin 6 for advice on glazing

Page 37: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Cladding movement joints

Has the certifier reviewed the provision for movement joints?

Remember

Frequently movement joints in masonry cladding are specified by a note giving a max spacing. This could lead to joints being positioned inappropriately

Page 38: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Internal partitions

Has the certifier reviewed whether or not the partitions are robust and can carry any differential internal wind pressures or accidental loading?

Remember

Consider if partitions need wind posts or head restraints

Check whether any of the partitions act as barriers

Page 39: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Protective barriers

Has the certifier reviewed the design of any protective barriers ?

Remember

If included on schedule 1 the design intent must be known before a performance specification can be prepared.

The connections are equally important

Page 40: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Specifications

Has the certifier examined the drawings and specification to ensure that the materials will deliver the performance assumed in the calculations ?

Remember

If a separate specification eg NBS is used it must be referred to on the warrant drawings submitted along with the warrant application

Make sure there is evidence of a review

Page 41: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Fire protection

Has the certifier considered the need for fire protection ?

Remember

The certifier is NOT certifying compliance with the structural fire standard.

BUT he needs to demonstrate that there has been consideration of how this will be achieved

Record on certification plan

Page 42: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Boundary conditions

Has the certifier considered the measures needed with respect to portal-framed buildings ?

Remember

Whether or not there is a boundary condition is to be assessed and recorded

Don’t forget to consider the measures needed to fire protect the portal columns!

Page 43: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Warrant information

Page 44: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Revised audit rules

• Are the result of 3+ years experience of auditing• Formalise practice implemented during audits• Very few material changes in the requirements• Further clarification and guidance.

Page 45: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Revised timescales

• Audits must be undertaken within 8 weeks of notification

• Projects to be audited will be confirmed 10 working days prior to audit

• Auditors to upload reports within 5 days of audit• Auditee to respond within 10 working days.• Warning issued then if no response within a

further 20 working days automatic temporary suspension.

Page 46: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Principal changes - Body audit

• Grade of body to reflect performance of certifiers (large bodies expected to support certifiers and promote common practices and standards)

• The obligation on the body to provide training and the CPD outcomes of certifiers are now reflected in body scores

• The requirement for bodies to protect certifiers from financial loss has been emphasised and is reflected in the body scores

Page 47: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Principal Changes – Project Audit

• Some revisions to categorisation of non conformances

• Evidence standards clarified – and harmonised with BSD “Blue Book” and other recently issued or revised documents (TB1 & 6, GN 3 and 9).

• Creation of new category P9A to check certifiers acting within limits of competence.

Page 48: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Principal changes-classification

Page 49: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

What have I talked about

Why audit?

The Audit Process

The Audit Rules – some tips

How the new rules differ

Page 50: AUDITS 29 th November 2011 Marriott Hotel, Leeds Presentation by Robert Jopling BEng, CEng, MICE Member of Scottish Registration Board.

Things to remember

• You are the Certifier not the Engineerthe roles are different

• Record decisions made during certificationContemporaneous notes are the best

• Keep good records – signed and datedThis is the evidence the auditors want to see

• Read the audit procedures and other guidanceYou will find all you need to know