Top Banner

of 26

Atil Bulu_Penstock Lecture

Oct 14, 2015

Download

Documents

Penstock Lecture
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • LECTURE NOTES XII

    HYDROELECTRIC POWER PLANTS

    Prof. Dr. Atl BULU

    Istanbul Technical University College of Civil Engineering

    Civil Engineering Department Hydraulics Division

  • Prof. Dr. Atl BULU 1

    Chapter 12

    PENSTOCK

    Penstock Types In determining the number of penstocks for any particular installation various factors have to be considered. Let us compare by a single penstock and by a system of n penstocks. The fundamental condition of identical discharge can be realized by selecting diameters either,

    a) For identical flow velocities, b) For identical friction losses.

    Q = Discharge conveyed in a single penstock, D = Diameter of the penstock, V = Flow velocity, hL = Headloss, e = Wall thickness, G = Weight of the penstock.

    a) Identical flow velocities Dividing the discharge Q among n conduits, the diameter of each pipe should be determined to ensure an identical flow velocity V. With each penstock discharging,

    nQQn =

    The condition of identical velocity is expressed by the relation,

    44 22 nn

    DQ

    DQV ==

    Where Dn is the diameter of any penstock.

    nD

    QQDD nn ==

    The head loss due to friction in case of single penstock installation,

    5

    2

    2

    2

    2

    216

    422

    DQ

    gfLh

    DQ

    gDfL

    gV

    DLfh

    L

    L

    =

    ==

  • Prof. Dr. Atl BULU 2

    5

    2

    1

    1 26.0216

    DQah

    fLgfLa

    L =

    ==

    And for n penstocks,

    5

    2

    152

    252

    15

    2

    1 DnQa

    DnnQa

    nDnQ

    ahnL

    ==

    =

    nhh LLn =

    The wall thickness in case of single penstock arrangement,

    steelsteel

    papDe 22 2 ==

    Dae 2=

    p = Static + water hammer pressure steel = Tensile stress of the steel For n penstocks,

    nDaDae nn 22 ==

    neen =

    The total penstock weight in case of single penstock installation,

    DeaGaDeG steelsteel

    3

    3

    ===

    For one penstock of the n-number system,

    ne

    nDaeDaG nnn == 33

    nGGn =

    The total weight of the system of n penstocks,

    GnGn =

  • Prof. Dr. Atl BULU 3

    b) Identical friction (head) losses For determining the diameter Dn ensuring a head loss identical with that in the single penstock,

    5 2

    5

    2

    15

    2

    1

    nDD

    DnQ

    aDQah

    n

    nL

    =

    ==

    The flow velocity in each of the penstocks,

    52

    4n

    VDnQ

    Vn

    n ==

    The wall thickness of each of the n penstocks,

    5 22 neDae nn ==

    The weight of the each of the n penstocks,

    5 43 nGeDaG nnn ==

    The total weight of the penstock system is,,

    GnnGn = 5

    The above results are compiled in the Table. The alternative based on identical head loss should be considered in the economical analysis, since; energetically this is equivalent to the single penstock arrangement. As can be seen, the theoretical weight increases for several penstocks with n1/5 fold. Actually the difference is greater since the weight of couplings and joints does not decrease in proportion with the diameter. The amount of steel required for solutions involving several penstocks may be significantly higher than the amount required for a single penstock arrangement. Owing to the increased number supporting piers, the costs of civil engineering construction will also become higher. On the other hand, the use of two or more penstocks means added safety of operation and no complete shutdown will become necessary in case of repair. The number of penstocks should be decided on the basis of thorough economical analysis of different alternatives.

  • Prof. Dr. Atl BULU 4

    Table. Comparison of single penstock and of multi penstock arrangements

    n penstocks for

    identical

    One

    penstock

    Velocity Head loss

    Discharge

    Q

    QnQn =

    QnQn =

    Diameter

    D

    21nD

    52nD

    Velocity

    V

    V

    51nV

    Head loss

    hL

    21nhL

    hL

    Wall Thickness

    e

    21ne

    52ne

    Total weight

    G

    G

    51Gn

    The penstock is made of steel. As regards the location of the penstock, two different solutions may be discerned which are characteristics of the method of support as well.

    1. Buried penstocks are supported continuously on the soil at the bottom of a trench backfilled after placing the pipe. The thickness of the cover over the pipe should be about 1.o to 1.2 m.

    The advantages of buried pipes are the following:

    a) The soil cover protects the penstock against effect of temperature variations, b) It protects the conveyed water against freezing, c) Buried pipes do not spoil the landscape, d) They are safer against rock slides, avalanches and falling trees.

    Disadvantages are:

    a) Such pipes are less accessible for inspection, faults cannot be determined easily, b) For large diameters and rocky soils their installation is expensive, c) On steep hillsides, especially if the friction coefficient of the soil is low, such pipes

    may slide, d) Maintenance and repair of the pipe is difficult.

  • Prof. Dr. Atl BULU 5

    2. Exposed penstocks are installed above the terrain surface and supported on piers (briefly called supports or saddles). Consequently, there is no contact between the terrain and the pipe itself, and the support is not continuous but confined piers.

    The advantages of exposed pipes are the following;

    a) The possibility of continuous and adequate inspection during operation, b) Its installation is less expensive in case of large diameters of rocky terrain, c) Safety against sliding may be ensured by properly designed anchorages, d) Such pipes are readily accessible and maintenance and repair operations can be carried

    out easily. The disadvantages are;

    a) Full exposure to external variations in temperature, b) The water conveyed may freeze, c) Owing to the spacing of supports and anchorages significant longitudinal stresses may

    develop especially in pipes of large diameters designed for low internal pressures. As a general rule, buried pipes are applied only on mildly sloping terrain where the top layers do not consist of rock. The exposed arrangement is more frequently applied. The main advantage of exposed penstocks is the possibility of continuous inspection during operation. Concrete blocks holding the pipeline may be simple supporting piers permitting slight longitudinal movement of the pipe, or anchor blocks which do not permit movement of the pipe. Anchorages are usually installed at angle joints, while supporting piers are spaced rather closely (6 to 12 m) depending on the beam action of the pipe and the supporting capacity of the soil. In order to reduce the longitudinal stresses due to the temperature variations and other causes, rigid joints between pipe sections should in some places be substituted by elastic ones. Large power penstocks subject to heads of several hundred meters may be constructed of banded steel pipes. Simple steel pipes are used for, ( )cmkgpD 10000<

    Banded steel pipes for, ( )cmkgpD 10000>

    Where p (kg/cm2) internal pressure, and D (cm) pipe diameter.

  • Prof. Dr. Atl BULU 6

    Penstock Hydraulic Calculations Practical empirical equations used to find out the diameter of a penstock will be given.

    Maximum velocity in the penstocks may be taken as Vmax = 6 m/sec. Using the head loss condition,

    grossL HRnLVh 05.034

    22

    =

    Ludin Bundschu has given empirical equations to compute the economical pipe inner diameter by depending on the head shown in the Figure,

    7 305.0100 QDmH gross =< (m)

    7

    32.5100gross

    gross HQDmH => (m)

    Example: Calculate the inner diameter of the penstock for a hydroelectric power plant for Q = 15 m3/sec discharge, and H = 120 m head. Water surface oscillations in the surge tank will not be taken into account. Solution:

    a) Choosing the velocity in the penstock as Vmax = 6 m/sec,

    ADDA

    mVQA

    24

    5.26

    15

    2

    2

    ==

    ===

  • Prof. Dr. Atl BULU 7

    mD 80.15.22 =

    Hydraulic radius = mDR 45.0480.1

    4===

    The slope angle of the penstock will be assumed as = 45 0 and the length of the penstock will be,

    mL 170120120 22 +=

    Manning coefficient = n = 0.014

    The head loss,

    mR

    nLVhL 48.345.0014.01706

    34

    22

    34

    22

    ===

    mmH 48.3612005.005.0 >==

    Vmax = 6 m/sec velocity may be accepted.

    b) Using empirical diameter equations,

    732.5100120

    HQDmmH =>=

    mh

    mDQV

    mDR

    mD

    L 72.151.0014.017059.4

    sec59.404.2

    1544

    51.0404.2

    4

    04.2120

    152.5

    34

    22

    22

    73

    ==

    ===

    ===

    ==

    The head gained by increasing the pipe inner diameter,

    mH 76.172.148.3 ==

    If the plant runs 180 days by 24 hours daily, the gained energy will be,

    kwhEQHTE

    9123842418076.11588

    ===

  • Prof. Dr. Atl BULU 8

    Forces Acting on Pipes Pipes must be designed to withstand stresses created by internal and external pressures, changes in momentum of the flowing liquid, external loads, and temperature changes, and to satisfy the hydraulic requirements of the project.

    1. Internal Forces The internal pressure within a conduit is caused by static pressure and water hammer. Internal pressure causes circumferential tension in the pipe walls which is given approximately by,

    tpr= (1)

    Where, = Tensile stress, p = Static + water hammer pressure r = Internal radius of the pipe, e = Wall thickness. Pipes are chosen to supply this condition. If the steel pipe is chosen, the thickness of its wall may be calculated by,

    steel

    pre = (2)

    2. Water Hammer When a liquid flowing in a pipeline is abruptly stopped by the closing a valve, dynamic energy is converted to elastic energy and a series of positive and negative pressure waves travel back and forth in the pipe until they are damped our by friction. This phenomenon is known as water hammer.

    FigureStatic + water hammer pressure

    p/

    0.2p/

    Valve

    A

  • Prof. Dr. Atl BULU 9

    This results in a pressure rise which causes a portion of the pipe surrounding the element to stretch. A pressure in excess of hydrostatic cannot be maintained at the junction of pipe and reservoir, and the pressure at A drops to normal as some of the water in the pipe flows back into the reservoir. The velocity c (celerity) of a pressure wave in any medium is the same as the velocity of sound in that medium and is given by,

    21

    =

    w

    wEc (3) Ew = the modulus of elasticity of the water, w = the specific mass of water. c is about 1440 m/sec for water under ordinary conditions. The velocity of a pressure wave created by water hammer is less than 1440 m/sec because of the elasticity of pipe. The velocity of a pressure wave in a water pipe usually ranges from 600 to 1200 m/sec for normal pipe dimensions and materials. If longitudal extension of the pipe is prevented while circumferential stretching takes place freely, the velocity of a pressure wave cp is given by,

    5.0

    5.0

    1

    1

    +

    =

    eEED

    Ec

    p

    w

    wp (4)

    Where, Ep = the modulus of elasticity of the pipe walls, D = the pipe diameter, e = the wall thickness. If the valve is closed instantaneously, a pressure wave travels up the pipe with the velocity cp. In a short interval of time dt, an element of water of length cpdt is brought to rest. Applying Newtons second law and neglecting friction,

    dtdVAcAdpdtMdVFdtdtdVmF

    p==

    =

    Since velocity is reduced to zero, dV = -V and dp equals the pressure ph caused by water hammer. Hence,

    Vcp ph = (5) The total pressure at the valve immediately after closure is,

  • Prof. Dr. Atl BULU 10

    ppp htotal += (6) If the length of the pipe is L, the wave travels from valve to reservoir and back in time,

    pcLt 2= (7)

    This is the time that a positive pressure will be maintained at the valve. If the valve is closed gradually, a series of small pressure waves is transmitted up the pipe. These waves are reflected at the reservoir and return down the pipe as waves of normal pressure. If the valve is completely closed before the reflected wave returns from the reservoir, the pressure increase is, Vcp ph = . If the closure time tc > t, negative pressure waves will be superimposed on the positive waves and the full pressure ph developed by gradual closure of the valve is given approximately by,

    cp

    cph

    ch t

    VLVctcLp

    ttp 22 == (8)

    Example: Water flows at 2 m/sec from a reservoir into a 100 cm diameter steel pipe which is 2500 m long and has a wall thickness e = 2.5 cm. Find the water hammer pressure developed by closure of a valve at the end of the line if the closure time is a) 1 sec , b) 8 sec.

    Ew = 2109 (N/m2), Esteel = 21011 (N/m2), water = 1000 kg/m3

    Solution:

    sec1010714.01414025.010211021

    11000

    102

    1

    1

    5.0

    11

    9

    9

    5.0

    5.0

    mc

    c

    eEDE

    Ec

    p

    p

    steel

    w

    wp

    ==

    +

    =

    +

    =

    sec95.41010

    225002 ===pcLt

    a) If tc = 1 sec < 4.95 sec,

    kPaVcp ph

    61002.2210101000 ===

    b) If tc = 8 sec > 4.95 sec,

    kPapttp hc

    h66 1025.11002.2

    895.4 ==

  • Prof. Dr. Atl BULU 11

    Water hammer pressures can be greatly reduced by use of slow-closing valves, automatic relief valves, air chambers, and surge tanks. If the velocity of flow is increased suddenly by the opening of a valve or starting a pump, a situation opposite to water hammer develops. For practical purposes,

    pph 20.0= (9) may be taken.

    3) Forces at Bends and Changes in Cross-Section

    A change in the direction or magnitude of flow velocity is accompanied by a change in momentum comes from the pressure variation within the fluid and from forces transmitted to the fluids from the pipe walls.

    Figure . Forces at a horizontal pipe bend

    Where p1 and p2 and V1 and V2 represent the pressure and average velocity in the pipe at sections 1 and 2, respectively. For a horizontal pipe bend of uniform section, V1 = V2 and p1 p2. Example: A 1 m diameter pipe has a 300 horizontal bend in it, and carries water at a rate of 3 m3/sec. If we assume the pressure in the bend is uniform at 75 kPa gauge pressure, the volume of the bend is 1.8 m3, and the metal in the bend weighs 4 kN, what forces must be applied to the bend by the anchor to hold the bend in place? Assume expansion joints prevent any force transmittal through pipe walls of the pipes entering and leaving the bend.

  • Prof. Dr. Atl BULU 12

    Solution: Consider the control volume shown in figure, and first solve for the x component of force,

    ( )( )102,02211

    12

    30cos3100030cos VVFApAp

    VVQF

    xanchor

    x

    =+=

    Where,

    sec82.3785.03

    785.04

    75000

    21

    22

    21

    21

    mAQVV

    mDAA

    Papp

    ====

    =====

    ( ) ( )NF

    F

    xanchor

    xanchor

    9423130cos785.075000130cos82.31000

    ,

    00,

    =+=

    Solve for Fy: ( )

    ( )NF

    F

    QFAp

    VVQF

    yanchor

    yanchor

    yanchor

    y

    35168

    30sin785.07500030sin82.331000

    30sin82.330sin

    30sin

    ,

    00,

    0,

    022

    10

    2

    ==

    =+=

    Solve for Fz:

    ( )NF

    FWWVVQF

    zanchor

    zanchorwaterbend

    zzz

    2168098108.140000

    ,

    ,

    12

    =+==++

    =

    Then the total force that the anchor will have to exert on the bend will be,

    kjiFanchorrrr

    21658351689420 +=

  • Prof. Dr. Atl BULU 13

    Example: This 130-cm overflow pipe from a small hydroelectric plant conveys water from the 70-m elevation to the 40-m elevation. The pressures in the water at the bend entrance and exit are 20 kPa and 25 kPa, respectively. The bend interior volume is 3 m3, and the bend itself weighs 10 kN. Determine the force that a thrust block must exert on the bend to secure it if the discharge is 15 m3/sec. Solution:

    The geometric location of the bend in space, (x,y,z)= (0, 13, 60) m Velocity and pressure vectors at cross-sections 1 and 2 respectively,

    ( )kzjyixAQV

    rrrr ++

    =

    ( )( )kjApF

    kjAQV

    kjiAQV

    ml

    p

    rrr

    rrr

    rrrr

    61.0793.0)(

    61.0793.0

    40.1600.10

    40.1600.130

    40.1610130

    11

    1

    1

    2221

    1=

    =

    +

    ==++=

    ( )( )( )kjiApF

    kjiAQV

    kjiAQV

    ml

    p

    rrrr

    rrrr

    rrrr

    656.0623.0426.0

    656.0623.0426.0

    5.300.20

    5.300.19

    5.300.13

    50.30201913

    22

    2

    2

    2222

    2+=

    +

    =

    +

    ==++=

    Weight k

    r98103=

    Using momentum equation;

    p1A1+QV1

    p2A2+QV2

    1

    2

    Control Volume

  • Prof. Dr. Atl BULU 14

    ( ) = 12 VVQF rrr ( )

    ==

    0426.0426.0 2,

    ,1,2

    AQQApF

    VVQF

    xblock

    xxx

    sec30.113.1

    1544

    331834

    30.125000

    22

    2

    2

    mDQ

    AQV

    NAp

    ====

    ==

    NFF

    xblock

    xblock

    8634330.11426.015100033182426.0

    ,

    ,

    =+=

    ( )

    ( )NF

    F

    NAp

    QVApApF

    yblock

    yblock

    yblock

    29193

    33183623.026547793.0793.0623.030.11151000

    265474

    30.120000

    793.0623.0623.0793.0

    ,

    ,

    2

    1

    21,

    =+=

    ===+

    ( )( )

    NFApApF

    QVWApApF

    zblock

    zblock

    zblock

    260591000098103656.0610.0656.0610.030.11151000

    61.0656.656.061.0

    ,

    21,

    21,

    =+++=

    +=+

    Then the total force vector which the thrust block exerts on the bend to hold it in place is,

    kjiFrrrr

    260592919386343 += Example: The sluiceway is steel lined and has nozzle at its downstream end. What discharge may be expected under the given conditions? What force will be exerted on the joint that joins the nozzle and sluiceway lining? f = 0.01. Solution: First write energy equation from water surface in reservoir to outlet of sluices;

    54.254.2

    480.1

    29

    203000

    22

    22

    2

    2

    23

    22

    2

    222

    1

    211

    QVmA

    Lg

    Vdf

    gV

    hzg

    Vpzg

    VpL

    ===

    +++=++

    +++=++

  • Prof. Dr. Atl BULU 15

    sec5000051.00079.021

    6062.19

    191.450.2

    01.00.962.19

    154.2

    30

    91.491.4

    450.2

    3

    22

    2

    2

    2

    2

    32

    2

    3

    mQQQ

    QQ

    QVmA

    +=

    ++=

    ===

    sec18.1091.40.50

    sec69.1954.20.50

    3

    22

    mV

    mAQV

    ==

    ===

    Now consider the force at the joint,

    ( ) = 32 VVQFx ( )

    475500

    18.1069.19501000

    33int

    int33

    +==+

    ApFFAp

    jo

    jo

    Writing energy equation at the joint,

    gV

    gVp

    22

    22

    233 =+

    30m

    12m 3 L=60m D=250cm

    9m

    Outlet Diameter=180cm

    1

    2

    W

    p3A3 Fjoint xQV3

    QV2

  • Prof. Dr. Atl BULU 16

    ( )

    NFF

    Pap

    mp

    jo

    jo

    22289147550091.4142035

    142035981048.14

    48.1462.19

    18.1069.19

    int

    int

    3

    223

    =+=

    ====

    In addition a force will have to be applied at the joint to resist the weight of the nozzle and weight of water in the nozzle. Depending upon the length of the nozzle this may be as much as 30% or 40% of the force calculated above and it will act upward. Example: A pipe 40 cm in diameter has a 1350 horizontal bend in it. The pipe carries water under a pressure of kPa gage at a rate of 0.40 m3/sec.What is the magnitude and direction of horizontal external force necessary to hold the bend in place under the action of water? Solution:

    sec17.3126.040.0

    126.04

    40.04

    222

    mAQV

    mDA

    ===

    ===

    ( )( )( )( ) ( )

    NFF

    pAQVFQVpAFpAQV

    F

    x

    x

    x

    x

    x

    369445cos1126.09000017.340.01000

    45cos1

    045cos

    0

    0

    0

    0

    =+=

    +==++

    =

    ( ) 045sin0

    QVpAF

    F

    y

    y

    +==

    45

    pA

    QV

    pA QV

    y

    x

    Fx

    Fy F

    Horizontal plane

  • Prof. Dr. Atl BULU 17

    ( )NF

    F

    y

    y

    8914

    45sin126811340 0

    =+=

    =====+=+=

    383.089143694cos

    964989143694 2222

    FF

    NFFF

    x

    yx

    Example: A 900 horizontal bend narrows from a 60 cm diameter upstream to a 30 cm downstream. If the bend is discharging water into the atmosphere and pressure upstream is 170 kPa gage, what is the magnitude and direction of the resultant horizontal force to hold the bend in place? Solution:

    12

    22

    2

    1

    1

    2

    222

    211

    2211

    22

    2

    22

    211

    1

    4

    430.060.0

    44

    22

    VVDD

    VV

    DVDV

    AVAVg

    VApz

    gVpz

    ==

    =

    =

    ==

    ++=++

    gV

    gV

    gV

    233.17

    21600

    298101700000

    21

    21

    21

    =

    ++=++

    p1A1 QV1

    patm=0

    QV2

    y

    x

    Fx

    Fy

    F

    Horizontal plane

    Control Volume

  • Prof. Dr. Atl BULU 18

    NF

    QVApF

    mQ

    mVmV

    x

    x

    5446876.435.110004

    60.0170000

    sec35.176.44

    60.0

    sec04.1976.44sec76.4

    2111

    32

    21

    =+=+=

    =====

    2570404.1935.110002 === QVFy

    NF 602282570454468 22 =+=

    ==== 904.06022854468cos

    FFx

    4) Transitions

    The fitting between two pipes of different size is a transition. Because of the change in flow area and change in pressure, a longitudal force will act on the transition. To determine the force required to hold the transition in place, the energy, momentum, and continuity equations will be applied. Example: Water flows through the contraction at a rate of 0.75 m3/sec. The head loss coefficient for this particular contraction is 0.20 based on the velocity head in the smaller pipe. What longitudal force (such as from an anchor) must be applied to the contraction to hold it in place? We assume the upstream pipe pressure is 150 kPa, and expansion joints prevent force transmittal between the pipe and the contraction.

    Solution: Let the x direction be in the direction of flow, and let the control surface surround the transition as shown in the figure.

  • Prof. Dr. Atl BULU 19

    First solve for p2 with the energy equation,

    LhzgVpz

    gVp +++=++ 2

    222

    1

    211

    22 Where,

    sec65.260.075.04

    30.159810

    150000

    21

    1

    1

    mAQV

    mp

    ===

    ==

    sec72.445.075.04

    22

    2 mAQV =

    ==

    kPap

    mp

    mg

    Vh

    zz

    L

    14029.149810

    29.1423.062.19

    72.462.19

    65.230.15

    23.062.19

    72.420.02

    20.0

    2

    222

    222

    21

    ===+=

    ====

    The anchor force, ( )

    ( )

    NF

    F

    FApApVVQF

    anchor

    anchor

    anchor

    x

    18637

    15534

    45.01500004

    60.0140000

    65.272.475.0100022

    2211

    12

    =+=

    =+=

    Then anchor must exert a force of 18637 N in the negative x direction on the transition. Example: A 50 cm diameter pipe expands to a 60 cm diameter pipe. These pipes are horizontal, and the discharge of water from the smaller size to the larger is 0.80 m3/sec. What horizontal force is required to hold the transition in place if the pressure in the 50 cm pipe is 70 kPa? Also, what is the head loss? Solution:

  • Prof. Dr. Atl BULU 20

    sec08.41963.080.01963.0

    450.0

    12

    2

    1 mVmA ====

    ( ) ( ) mVVhmVmA

    L 08.062.1983.208.4

    62.19

    sec83.22826.0

    80.02826.04

    60.0

    2221

    22

    2

    2

    ===

    ====

    Writing energy equation between sections 1 and 2,

    Papmp

    p

    hg

    Vpg

    VpL

    7357550.7981050.7

    08.062.19

    83.262.19

    08.4981070000

    22

    22

    222

    222

    211

    ===

    +=

    ++=+

    Writing the momentum equation for the transition, ( )

    ( )NF

    FFApAp

    VVQF

    x

    x

    x

    x

    369425.180.010001963.0700002826.073575

    08.483.280.01000221112

    ==

    =+=

    5) Temperature Stress and Strain

    Temperature stresses develop when temperature changes occur after the pipe is installed and rigidly held in a place. For example, if a pipe is strained from expanding when the temperature changes T0, the pipe would be subjected to a compressive longitudal reflection of,

    TLL = (10) = Coefficient of thermal expansion Then the resulting effective longitudal strain would be,

    Control volume

    p1A1 QV1

    p2A2 QV2

    Fx

    x

  • Prof. Dr. Atl BULU 21

    TLL == (11)

    And the resulting temperature stress would be,

    TEE == (12) E = Bulk modulus of elasticity of the pipe material. Example: Find the longitudal stress in a steel pipe caused by temperature increase of 300C. Assume that longitudal expansion is prevented. For steel, E = 210106 (kN/m2, kPa), = 11.710-6. Solution: ( )kPamkN ,7371030107.1110210 266 == To eliminate the temperature stress, expansion joints are used. These joints can be placed at regular intervals and must allow the pipe to expand a distance L, where L is the spacing between expansion joints.

    6) Steel Pipe Weight The area of the material of a steel pipe for a 1 m length with a wall thickness e,

    ( )[ ]( )( )

    +=+=

    ++=

    +=

    DeeDeDeA

    DeeDDA

    DeDA

    1

    444

    24

    222

    22

    If the ration

    0De is taken as zero,

    eDA = (13)

    The weight of the L length pipe with specific mass (density) of steel steel = 7800 (kg/m3) is,

    81.97800==

    eDLGgeDLG steel

    eDLG 240388= (Newton) (14)

    Pipe wall thickness e due to the static and water hammer pressure is,

  • Prof. Dr. Atl BULU 22

    ststatichammerstatic ppppp 12.012.0 =+= (15)

    22Dpe

    eDp ss ==

    The working stress of the steel is, st = 11000 (kN/m2),

    23

    3

    101100002981012.0240388

    10110002981012.0

    DpG

    Dpe

    st

    st

    =

    =

    LDpG st

    229.1= (16) Where, pst = Static pressure (N/m2), D = Internal pipe diameter (m), L = Pipe length (m).

    7) External Pressure

    When the pipe is empty, it must have a wall thickness enough to resist atmospheric pressure. This minimum wall thickness is calculated by Allievi equation as,

    De 008.0min= (17) In which emin is the minimum thickness of the pipe wall in m and D is the pipe inner diameter in m as well.

    8) Longitudal Bending

    Pipes should normally be designed to resist some bending in the longitudal direction even they are to be buried or they are laid on saddles.

    The maximum span which a simply supported pipe could accommodate is calculated below. The maximum stress is,

    WM=

    Where M is the bending moment and W is the section modulus. For a pipe whose wall thickness e, is small in comparison with the internal diameter D,

    eDW4

    2= If bending moment is,

  • Prof. Dr. Atl BULU 23

    8

    2pLM = Where p is the steel pipe weight with water in it for unit length and L is the span,

    peDL

    eDpL

    eD

    pL

    st

    st

    22

    2

    2

    2

    2

    2

    24

    8

    =

    ==

    If the pipe of specific weight st is conveying water with specific weight w,

    DeDp stw += 42

    eDDeL

    stw

    st

    4

    8+= (18)

    st = Working stress of the steel. Example: Calculate the maximum permissible simply supported span L for the 1 m diameter steel pipe with a wall thickness e = 0.012 m. st = 110000 kN/m2, w = 9810 N/m3, st = 80000 N/m3. Solution: The weight of the 1 m length of pipe with the water in it is,

    ( )mNpp

    DeDp stw

    10721

    012.00.1800004

    0.19810

    42

    2

    =+=

    +=

    Maximum permissible span,

    012.00.1210721

    2

    2

    =

    Lst

    mL

    L

    2810721

    012.00.1210110 262

    =

  • Prof. Dr. Atl BULU 24

    The angle of bottom support, 2, is normally 1200 for concrete saddles. In order to prevent the deflection during the filling of the pipe, it is recommended to take the bottom support angle, 2, as given below.

    D 3 m 2 = 1200 3 < D 4 m 2 = 1800 4 < D 5 m 2= 2100

    D > 5 m 2 = 2400

    9) Freezing Effects The water in the pipe can freeze whenever there is no flow in it and the outside temperature drops to the low values. These precautions are recommended for the side effects,

    1. The water velocity in the pipe should be kept grater than 0.50 m/sec. 2. A discharge of 1 m3/hour for 1 m2 of pipe perimeter is to be supplied, 3. A minimum required discharge may be calculated by,

    ( )( )10min434.0

    LnLnDLkQ

    w = (19)

    Where, 0 = t0 T0 , 1 = t1 T1 . t0 is the water temperature in 0C at the inlet of the pipe which can be taken as +40C for the reservoirs, T0 is the outside temperature at the inlet, t1 is the temperature of the water at the outlet (0C) and T1 is the outside temperature at the outlet. Generally, T0 = T1. The coefficient k = 1/200 for water. w 10000 N/m3.

  • Prof. Dr. Atl BULU 25

    Example: Calculate the minimum required discharge for a pipe of 1 m diameter and 1000 m length if the temperature of air drops to -400C. Solution:

    CTtCTt

    0111

    0000

    40400

    44404

    =+===+==

    ( ) sec007.04044100010000.1

    2001434.0

    3min mLnLn

    Q =

    =

    Using the perimeter related solution,

    sec00087.014.3114.31

    33

    2

    mhourmQmDP

    ====

    These equations are empirical equations and have to be used cautiously. The experience of design engineers is very important when using empirical equations.