The Only Complete Solution for Automated Production and Downtime Reporting
The Only Complete Solution for
Automated Production and
Downtime Reporting
We will Automatically Report
Your Company’s Production Performance
• For any production process
• For any number of machines
• On sites in any location
And we will do the complete job - from installation to commissioning and training…
We will Automatically Report
Your Company’s Production Performance
• We will do it – Accurately, Reliably and Cost-effectively
• With a Simple, Low overhead site infrastructure
• With a Secure, Global, 24/7 Availability
A First Class Product Suite
Complete Turnkey Services
A Company with an Established Pedigree
We will provide a comprehensive solution, with …
AssetManager has been designed with3x key stakeholder groups in mind.
3: Easy
forMachine
Operatorsto use
2: Simple
forEngineering & I.T.
Techniciansto manage
1: Powerful
forBusiness
ProfessionalsTo make a difference
We have made it…
• Production managers• Operations managers• General managers• Managing directors
is a powerful analysis tool forBusiness Professionals
Business Professionals
Productivity Benchmarking, Targeting and Improvement
OEE is an industry standard metric used by manufacturing companies to benchmark their production activities.
AssetManager will automatically monitor any and all automated processes, collect and collate pertinent data and provide analysed reports presented in a clear and succinct format, to any authorised user, in any location.
It provides the intelligence with which companies can make and sustain a significant positive impact to their profitability through improved productivity.
Importantly, the effects of improvement measures taken are also clearly visible in the data records.
Business Professionals
Powerful Business Reporting
Reporting Modules – The efficacy of an automated system such as AssetManager is determined by the quality of the business information that it generates.
AssetManager has a comprehensive reporting suite that delivers pertinent productivity performance data - on-demand, 24/7 - using live data.
Data has a maximum 15mins refresh rate.
Reports include periodic Downtime Analysis, by-day & by-shift and similar Productivity Analysis amongst many others.
Business Professionals
Analysis by Date & Time, by Shift and by Works Order
Analysis Modules – Because we monitor the shift in attendance and the current works order, we can provide automated analysis of productivity by time and date, by shift and order.
These are the three most important dimensions by which productivity can be reported.
Date and Time are selected using common web interface techniques shown in the diagram opposite…
Business Professionals
Analysis Modules
Analysis Modules – Business managers have access to live and historic data through various analysis modules.
Line graph, raw data access, journal and Live machine status modules are all available as hosted analysis services.
This image describes the Live Production Status Dash Board indicating the current Live OEE performance.
Business Professionals
Targeted Management Tools – Attainment-To-Plan
Live ATP - Attainment To Plan – Users that employ the optional ERP interface system have extended facilities that include the ATP (attainment to plan) module.
Using this module clients can monitor – IN REAL TIME – the progress of their production operations against the planned schedule (as determined by their works planning department).
This provides the best possible production optimisation intelligence and opportunity.
Business Professionals
Custom Reporting Services
Custom Reporting Services – Where clients require additional reports (to meet their own business needs) InfoServe365 Ltd. will provide bespoke reporting services.
We will develop custom reports to clients exact requirements and make them available in their own web based report suite.
Business Professionals
Performance Management – Shop-Floor Displays
Shop Floor Displays – A vital part of any efficiency improvement project is the publicity that the project enjoys. Engaging every stakeholder is vital to success.
AssetManager supports large format display screens that can be positioned anywhere that your team determines
e.g. On the shop-floor, in planning offices or meeting and board rooms.
Large Format Plasma Screen
Business Professionals
Open System Architecture – ERP Interface
Many companies now run high level business management systems such as Enterprise Resource Planners (SAP, Oracle and similar).
AssetManager supports the transfer of works order information directly from (and back to) a businesses ERP system using FTP protocols. This allows planners to address works order information directly to the machine’s operator station, minimising operator effort and human error. Upon completion of an order, AssetManager returns required production data to the FTP server for entry directly into the ERP system.
This module allows analysis of individual orders to be conducted for specific productivity performance and quality purposes.
Business Professionals
Web-based Access
Web-based Access – Means that users have global access to their data and the analysis tools from any internet connected PC, Smart-phone or similar device.
There is no special client based toolset to install or manage.
All system upgrades and improvements are automatically available to clients with no additional charges.
There are no per-user fees associated with the service.
Our high security system ensures complete peace-of-mind to all customers.
Business Professionals
Security
Security – At InfoServe365 Ltd. we take the security of our clients’ data very seriously. We have very high-level SSL layer data transmission techniques, anonymous data transfer and storage methods and maintain the highest level of anti-virus & anti-malware tools.
We have a robust data back-up strategy and a documented disaster recovery procedure.
It is also worth noting that clients’ data remains their property at all times. InfoServe365 Ltd. has no rights to any client data whatsoever.
Complete confidentiality is fundamentally guaranteed.
Business Professionals
Navigation
Users navigate the AssetManager system, around their manufacturing sites, departments and individual machines, using the explorer type tree view shown here.
This simple and familiar style of navigation is intuitive for all users making data analysis easy..
is simple to manage and maintain for
Engineering and I.T. Technicians
AssetManager requires minimal on-site I.T infrastructure.
This simplifies and accelerates installation.
Its modular platform allows for controlled expansion to suit client timescales and budget
And as a hosted service any ongoing system management is virtually zero whilst maximum security is ensured.
Engineering and I.T. Technicians
A Straightforward, Modular Infrastructure
Engineering and I.T. Technicians
The Site Equipment – A system install in less than 1x day…
AssetManager connects to the subject machine using standard industrial I/O. It needs only a hand-full of wired connections to be made and a host of important performance parameters can be monitored, stored and analysed.
The AssetManager Operating System Runs on this full industrial PC. Extremely robust, it includes network connectivity (wireless and hardwired), local and web-based configuration tools and has inbuilt storage capacity for months-worth of data should the internet fail.
These are available in 8.4”, 10.4” and fully
waterproof units
Engineering and I.T. Technicians
Full Technical Support, Installation and Commissioning Services
At InfoServe365 we are committed to ensuring our clients get the utmost benefit from the AssetManager system.
As standard we offer comprehensive turnkey installation and configuration services to all our clients.
However, the AssetManager system has been designed to be installed by clients own technical staff and comes with excellent supporting documentation.
Often, customers request product technical training for their I.T. staff. Through our tailored training service, we then endeavour to get clients’ technicians to a self supporting level where remote telephone support will suffice on future installations.
Engineering and I.T. Technicians
Full Ongoing Maintenance & Support Services
Our technicians will provide multi-tiered on-going support, ranging from remote telephone support to full on-site I.T. and engineering services.
AssetManager has the acknowledged benefit that clients can self-manage the system, e.g. as new downtime reasons evolve or indeed old ones prove un-necessary, appropriate modifications are made using simple on-line configuration tools.
Similar tools are available for each customisable module.
Full instructions are available to every client via their own web-site interface.
Engineering and I.T. Technicians
Data Security
Security – At InfoServe365 Ltd. we take the security of our clients’ data very seriously. We have very high-level SSL layer data transmission techniques, anonymous data transfer and storage methods and maintain the highest level of anti-virus & anti-malware tools.
We have a robust data back-up strategy and a documented disaster recovery procedure.
It is also worth noting that clients’ data remains their property at all times. InfoServe365 Ltd. has no rights to any client data whatsoever.
Complete confidentiality is fundamentally guaranteed.
Engineering and I.T. Technicians
Complete Flexibility and Modularity
AssetManager has been designed to install on any type of machine in any manufacturing sector, e.g food, packaging, printing, metals, indeed any automated process can be monitored.
This is thanks to a flexible interconnectivity method developed using our expertise in control system engineering
The networked platform also allows the system to be installed according to clients’ own schedules. Whether planned by budget, by resource or by machine availability.
Engineering and I.T. Technicians
Web-based Data and Analysis Tools
Web-based Access – Means that users have global access to their data and the analysis tools from any internet connected PC, Smart-phone or similar device.
There is no special client based toolset to install or manage.
All system upgrades and improvements are automatically available to clients with no additional charges.
There are no per-user fees associated with the service.
Our high security system ensures complete peace-of-mind to all customers.
Engineering and I.T. Technicians
ERP Interface – SAP, Oracle & Similar
ERP Interface – Many companies now run high level business management systems such as Enterprise Resource Planners (SAP, Oracle and similar).
AssetManager supports the transfer of works order information directly from (and back to) a businesses ERP system using FTP protocols. This allows planners to address works order information directly to the machine’s operator station, minimising operator effort and human error. Upon completion of an order, AssetManager returns critical production data to the FTP server for entry directly into the ERP system.
This module allows analysis of individual orders to be conducted for specific productivity performance and quality purposes
Engineering and I.T. Technicians
Bespoke Development Services
Integrating AssetManager with higher level management ERP or MIS systems such as SAP or similar, or perhaps developing customer specific production analysis modules is something we understand our clients will need.
We therefore provide expert development services in these activities.
We will always endeavour to help clients get the most from AssetManager.
It is easy to use for Machine Operators
Machine Operator Interface
All performance data is gathered directly from the host machine
We monitor production rates, total goods produced, total scrap produced etc. and report by day, by shift and by works order
The system is designed to work with minimal operator intervention
We understand that operators want to run machines.
Operators are presented with a common interface on every machine
A consistent Icon set is used regardless of type or manufacturer, operators have a consistent interface.
Easy to use
Clear flashing icons prompt and guide operators to make necessary actions
Check-back functionality guarantees data validity and ensures none is lost.
All operator selections are made from contextual menus that are easily navigated
Planned or Unplanned stop reasons, by location on machine or by operator/engineer in attendance.
Multi-lingual selections can be made from meaningful & customised menu options
Where multi-national or multi racial workforces attend machines.
Machine Operator Interface
Easy to use
Machine Operator Interface
Shift LoginJob/Product Select
Downtime andSlowrun Reasons
Login Password
Server Connectivity indicatorsMultiple “Hot” Language Selection
Main Status Display
Login Status
Downtime andSlowrun History
Configuration Tools
Productivity History
Additional Features
Clear Icon Navigation: A consistent icon set on every machine
Machine Operator Interface
Example: Shift Login… Manual or automatic shift changeovers
Shifts either login manually or regular shift patterns can be pre-programmed reducing operator input further.
Monitoring shift performance helps analyse and objectively determine and target training needs.
Machine Operator Interface
Example: Downtime (and Slowrun) Reason Entry
When prompted, operators select reasons from pre-configured menus (customised by clients to suit their machine or process’ specific needs).
Smartly organising the reasons makes for easy navigation so operators can easily find the correct downtime or slowrun reason.
The interface also supports multiple native languages that can be “Hot” selected .
Individual logins (e.g. for production and maintenance staff) means that engineers can access more descriptive reasons and accurate “Times to Repair” recorded.
Machine Operators
Full Operator Training Services
We have designed AssetManager so that machine operators can quickly understand and operate the data entry interface screen.
However, we recognise that some of our clients prefer that their operations staff receive appropriate training for new systems like AssetManager. We therefore offer the option of a fully structured training programme to all our clients in which we afford the time and attention that operators feel is necessary, ensuring appropriate understanding is achieved, a smooth uptake of the system and most importantly promoting the ready “buy-in” of these key stakeholders.
Exceptional Turnkey Services
Because we have a unique mix of technical skills and business credentials, InfoServe365 can provide a complete solution for OEE measuring and reporting in your business
One of our strongest attributes at InfoServe365 is our long-standing expertise in the world of Industrial Control Systems Engineering.
These, coupled with leading edge I.T. capabilities and our demonstrable project management skills, we are uniquely able to provide a comprehensive OEE reporting solution.
Uniquely, we can provide the whole OEE reporting solution…
Exceptional Turnkey Services
Our first group company, Optima Control Solutions Ltd. has been successfully providing engineering expertise to the manufacturing sector since 1995 and has developed an excellent reputation for professionalism.
It is this experience and knowledge that sets InfoServe365 Ltd. apart from the rest. Enabling us to provide a truly complete turnkey service to our clients, handling every aspect of a project from specification, instrumentation, installation, configuration, commissioning, training and on-going support.
Professional and Unique…
Innovating and Investing for a Sustainable Future…
Optima Group Companies
1. The first group company, Optima Control Solutions Ltd. was established in 1995 & InfoServe365 Ltd., in 2007
2. We engineer individual contracts with values in excess of £500,000.00
3. Some of the best known companies in the world employ our services