AssetManager Production Data Analysis Example.

AssetManager

Production Data Analysis Example

Categories of Unplanned Stop Reasons

1. Logistics – supply management

2. Operator Issues

3. Plant & Process Issues

4. Plant Failure

Final Analysis Investigation Areas

Logistics 11.26 Material supply management

Non-Breakdown 22.37 Process components review -operator training-maintenance schedule review

Breakdown 4.54 Maintenance

Operation 16.31 Operator training

Total Lost Time - Unplanned 54.48

OEE metrics for individual shifts indicates higher availability with lower performance attained by Shift B

An average OEE attainment of 25.1% for the coating line

Limited analysis indicates significant improvements could be made in each of 4x group categories.

No “Silver Bullet” but many small steps could make an impressive improvement