Ecolab is the global leader in water, hygiene and energy technologies and services. Ancelmo Perez Corporate Account Director – F&B MX & LAC October 25th, 2017
Ecolab is the global leader in
water, hygiene and energy
technologies and services.
Ancelmo PerezCorporate Account Director – F&B MX & LAC
October 25th, 2017
Who is ?
171COUNTRIES
220WAREHOUSES
134PLANTS
19TECHNOLOGY CENTERS
47,000EMPLOYEES
25,200SALES AND SERVICE
REPRESENTATIVES
.
We are ready to support and serve you around the world.
25 200 HIGHLY TRAINED
CUSTOMER SERVICE
AND TECHNICAL SUPPORT
23 Countries
48 TechnicalExperts
8 Manufacturingplants
600 Associates
6 Regional Headquarters and R & D facilities
Latin America
9 Manufacturingplants
4 Global / Regional Headquarters and R & D facilities
North America
We partner to protect the world's most famous brands
25 200 HIGHLY TRAINEDASSOCIATES
SUPPORTED BYCUSTOMER SERVICE
AND TECHNICAL SUPPORT
We focus on the global trends that impact you
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GLOBAL TRENDS CUSTOMER NEEDS
Growing population
Water shortagesGrowing need for food and energy
Protecting your brand
Creating a competitive advantageIncreasing middle class
Globalization
ConsolidationFood safety
Diets changing Sluggish economy Changing consumer preferences
We are uniquely positioned to help you meet the world’s growing demands
We are uniquely positioned to help you meet the world’s growing demands
7
SAFE FOODABUNDANT
ENERGY
HEALTHY
ENVIRONMENTSCLEAN WATER
Finding synergistic opportunities across your operations around the world…
Cleaning & Sanitation
for Plant Processes
Pest Elimination
Solutions
Water, Energy &
Waste Solutions
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We offer better results through our areas focused on innovation
Automation
Conveyor
Lub
Chemicals in an environment to
save time and money, improving
cleaning and disinfection results
Prolongation of membrane life and
improvement of product quality
Maintain plastic and stainless steel
production lines with optimum
performance
Chemical control, documentation,
monitoring and advanced analysis
Extraction of a variety of soils to
create clean, disinfected and
shiny bottles
CIP Membranes
BottleWashing
Personal Engineering Systems
Offering Operational Savings and
Consistent Results
COP
3D TRASAR for CIP
IntegrationIntegrated C&S + Water Management
Gives us unique capability to see connections across the entire brewery
Integration
Wastewater Operations Pretreatment
Boiler Water
Cooling Systems
Syrup Room
Packaging Hall
A food or beverage plant has 4 key objectives
You seek to produce products for your consumers:
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Productivity SustainabilityCost
1 2 3 4
No bad batches,
no worker
accidents
Maximum utilization,
minimum downtime
Lowest
total cost
Least use of water,
energy, effluent
SAFELY EFFICIENTLY RESPONSIBLYPROFITABLY
Quality &
Consistency
Your CIP operation affects all 4 objectives
13
To meet your objectives, CIP must be done well every time
Productivity SustainabilityCost
Clean pipes and
tanks affect every
unit you produce
Efficient (fast) washes limit your
downtime and cost
Optimal washes
reduce your water,
energy, and waste
Quality &
Consistency
Can you quickly answer these 3 criticalCIP questions?
14
There’s more risk out there than assumed
WHAT WE’VE HEARD:
Quality Manager, major beverage bottler
“I would guess my CIP
runs correctly nearly 100%
of the time.”
WHAT WE’VE SEEN:
With our digital insights
for CIP, the highest wash
62%.“conformance rate”
we’ve seen is
Did youwash?
Did you wash
correctly?
Did you wash
optimally?
The risks of occasional verification
Hundreds of CIP washes take place each month
15
Yet, today only a fraction of washes are checked
Each wash is a complex
combination of temperature,
time, flow, and concentration
across multiple phases (pre-rinse, alkaline, acid, sanitizer)
Any number of things can go wrong:
• Under-usage
• Over-usage
• Equipment
malfunctions
not always
visible
productivity, cost,
sustainability issues
quality issues
The risk of occasional verification*
If we measure occasionally, the data may look “good enough” . . .
16
. . . but we could be missing the overages and shortages. . .
If we could “see” everything, we could keep all washes within spec.
*Actual customer sanitizer data
What is 3D TRASAR™ CIP?
1M+ CIP data points
per plant per day
15 washes per line
10,000 data
points per
wash
10 lines per plant Your Ecolab
expert Results
Quality/Consistency
Productivity
Sustainability
Cost
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Brings order to your CIP
data and easily answers
the 3 critical questions:
Wash?
Correctly?
Optimally?
3D TRASAR™ for CIP – the next step in Ecolab’s CIP leadership
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INNOVATION IMPROVED
CLEANING
IMPROVED
SANITIZING
INTERNET-ENABLED
24/7 VISIBILITY TO
FOOD SAFETY RISKS
1957
First CIP single use
1973
First spraydevice
1980s-90s
Sanitizerinnovation
2015
3D TRASAR for CIP
How does 3D TRASAR™ CIP work?
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Cloud
Remote monitoring
One wayPlant
PLCECL
Smart Box
Smart Box (a small computer appliance):
1. Takes raw CIP data from the PLC,
2. Converts PLC language into PC language,
3. Sends encrypted, secure data to the Cloud.
4. We configure the 3DT CIP system from the cloud and can send
the resulting output (Dashboard) to any computer in the world.
3D TRASAR CIP brings benefits in 3 phases
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3-STEP PROCESS
Installation Standardization Optimization Ongoing Service
See the data Wash correctly Wash optimally Maintain consistency
• Identify % wash compliance
• Reach 90%+ consistently
• Decrease risk of inconsistent product
• Capture savings from optimization
• Drive toward 100%
• Keep you at 90%+
• Tracking keeps Ecolab accountable
• Spread best practices across network
Confidence
in Quality
Discontinue
3DT
Continue
with 3DT
Low
High
1 2 3
Our analysis can quickly improve your product quality confidence
Which area and CIP had the most
exceptions
Which object had the most exceptions,
and which type
Which CIP recipe type had the most
exceptions
Is the plant’s CIP conformance rate
improving over time?
Answers “Did you wash” and “Did you
Wash correctly”?
Shows most common exception type
Finding synergistic opportunities across your operations around the world…
Cleaning & Sanitation
for Plant Processes
Pest Elimination
Solutions
Water, Energy &
Waste Solutions
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Ecolab innovation helped dairy achieve
consistent CIP performance — and
consistently high quality milk
STANDARDIZATION SUCCESS STORY
HOW WE DID IT
• Driving consistent execution of SSOPs
• Identified compelling events, such as
missed steps, missed chemistry,
partial washes
Kemps Rochester Fluid Milk
Product quality Improvement
85%
90%
95%
100%
2012 2013 2014 2015
% PASSING AT END OF CODE With 3D RASAR™ CIP
Quality Assurance Manager
“The added visibility helps us
pinpoint opportunities that affect
critical outcomes in efficiency
and product quality.”
WHAT WE’VE ACCOMPLISHED
RESULTS
Average PASSING
at end of code
INCREASED 223
CHALLENGE
Percentage
points
Ecolab innovation helped beverage
plant identify Clean-in-Place
variability risks and reduce CIP time
HOW WE DID IT
• Opportunities identified in a 3-month pilot
• High Variation in CIP time and Detergent Concentration detected
• Energy, electrical and chemical savings found
• Also avoided software investment
RINSE STEP WAS TOO LONG
JUSTIFIED ASSET UPDATE
Ecolab innovation helped beverage plant
identify Clean-in-Place variability risks
and reduce CIP time
Latin America Soft Drink Producer
WHAT WE’VE ACCOMPLISHED
Optimized consistency
CHALLENGE
TOTAL COST OF CLEANING
REDUCED CLEANING TIME
$53K USD
520hours
REDUCED WATER CONSUMPTION
5,653M3
RESULTS
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CONSERVED SAVED SAVED
Garantizados
MANAGEMENT
Juan RodriguezSr. Corporate Accounts Manager – Nalco Water
October 25th, 2017
What can we offer?
Productivity
Total Operating
Costs
Assetsprotection
Consistency and Standarization
WaterStewardship
OperationalExcellence
Quality Focus
Rastreability
Pro
du
ctivity
Qu
alit
y
What can we offer?
COMPLETE AUDITSINTEGRATED
SOLUTIONSDIGITAL PLATFORMS
PERFORMANCE
GUARANTEES
PRE-
TREATMENT
COOLING
TOWERS
BOILERS
PROCESS
WATER
WASTEWATER
TREATMENT
Water as a scarce resource
Water as a scarce resource
PRE-
TREATMENT
COOLING
TOWERS
BOILERS
PROCESS
WATER
WASTEWATER
TREATMENT
Water as a scarce resource
PRE-
TREATMENT
COOLING
TOWERS
BOILERS
PROCESS
WATER
WASTEWATER
TREATMENT
… solucionando sus desafíos con el Agua
PROGRAMAS
QUÍMICOS
OPERACIÓN Y
MANTENIMINETO
SOLUCIONES DE
INGENIERÍA APLICADA
Soportados por el grupo Nalco Water en
Servicio, Expeciencia en Proceso & Agua y Plataformas Digitales
Mejoran la confiabilidad, seguridad y cumplimiento de normas protegiendo activos y procesos críticos
Reducen el costo total de operación uniendo los KPI de tratamiento con los conductores de negocio
Programas Químicos
El abordaje NALCO Water
• Comprende claramente los objetivos y las restricciones• Evalúa las necesidades de agua en todo el sitio para
identificar soluciones para reducir, reutilizar o reciclar el agua
• Prioriza y desarrolla apropiadas soluciones químicas, de automatización y de servicio
• Entrega y comunica valor a través de estándares de servicio
Soluciones
• Soluciones químicas especializadas
• Equipos de Dosificación• Plataforma 3D TRASAR™• System Assurance Center• Servicios Analíticos• Programas de Water Safety
Garantizando que la cantidad y calidad de agua requeridas se cumplan a través de nuestro servicio y conocimiento
Aplicaciones
• Pre-Tratamiento• Calderas• Sistemas de
Enfriamiento• Post-Tratamiento• Water Safety
Reduce el costo total de la solución mediante la optimización de los gastos de capital y de operación
Proyectos ejecutados a tiempo y dentro del presupuesto, minimizando las interrupciones operacionales
Soluciones de Ingenieria Aplicada
El abordaje NALCO Water
• Comprende claramente los objetivos y las restricciones• Evalúa las necesidades de agua en todo el sitio para desarrollar una solución
holística• Desarrolla un programa personalizado que proporcione la calidad y cantidad
apropiada de agua• Evalúa y mitiga los riesgos de las operaciones a largo plazo optimizando los
gastos de capital y operaciones
Soluciones
• Físico-Químico• Filtración• Membranas• Biológico• Térmico• Ingeniería de diseño• Instalación e implementación
Desarrolla soluciones garantizadas que proporcionen la cantidad y calidad requeridas de agua
El abordaje NALCO Water
• Comprende claramente los objetivos y las restricciones• Evalúa las necesidades de agua en todo el sitio para desarrollar una
solución holística• Desarrolla un programa personalizado que proporcione la calidad y
cantidad apropiada de agua• Evalúa y mitiga los riesgos de las operaciones a largo plazo
optimizando los gastos de capital y operaciones
Soluciones
• Operación y Mantenimiento• Modelo de mejora continua• Experiencia en la Industria• Entrenamiento y Certificaciones• Soluciones digitales
Recursos talentosos para supervisar y administrar sus procesos y equipos de tratamiento de aguas
Garantiza fiabilidad y reducción de riesgos, sabiendo que nuestro equipo le mantendrá en cumplimiento
Resultados garantizados para entregar la cantidad y calidad requerida de agua y otros KPIs
Operación y Mantenimiento
3D TRASAR™ TECHNOLOGY
FOR CUSTOMERS WHO RECOGNIZE THE BENEFITS OF PROACTIVELY
MANAGING THEIR OPERATIONAL PROCESSES
Delivers optimal
system performance
Best-in-class performance delivered
while saving water/energy, reducing
waste, and minimizing downtime
DELIVER
Detects issues
related to C&S and
water/waste processes
Monitors system performance by
real-time data acquisition using
leading indicators
DETECT
Determines the
right solutions
Continuously analyzes and responds
to performance data including
proprietary TRASAR signals 24/7
DETERMINE
3D TRASAR™ TECHNOLOGY
FOR CUSTOMERS WHO RECOGNIZE THE BENEFITS OF PROACTIVELY
MANAGING THEIR OPERATIONAL PROCESSES
Delivers optimal
system performance
Best-in-class performance delivered
while saving water/energy, reducing
waste, and minimizing downtime
DELIVER
Detects issues
related to C&S and
water/waste processes
Monitors system performance by
real-time data acquisition using
leading indicators
DETECT
Determines the
right solutions
Continuously analyzes and responds
to performance data including
proprietary TRASAR signals 24/7
DETERMINE
BENEFITS:Peace of Mind; Provides real-time and predictive
knowledge of your most critical applications
3D TRASAR™ SUITE OF APPLICATION SOLUTIONS
3DT
Boiler
3DT
Membranes
3DT
Wastewater
3DT
Bottle Washing
3DT
CIP
3DT
Cooling
System
Nalco 360 is now System Assurance Center
Programas Nalco System Assurance Center™
The System Assurance Center is the new
name for the Nalco 360 Expert
Center. This new name was selected to
better reflect the value the center and its
team of 100 engineers deliver to
customers worldwide. System Assurance
Center emphasizes the unmatched peace
of mind that its customers enjoy, knowing
that they have a team of experts keeping
an eye on their critical plant assets.