Analisis Kerusakan Dan Perawatan Mesin (TEM 404) - Pertemuan 1

8/17/2019 Analisis Kerusakan Dan Perawatan Mesin (TEM 404) - Pertemuan 1

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Analisis Kerusakan dan Perawatan

Mesin TEM 404

Dedison Gasni, Ph.D


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Siklus Kehidupan MesinDite ukanKe!utuhan Mesin

Peran"an#an danPen#e !an#an

Pe !uatan danDistri!usi

Pe an$aatan(Pen#operasian danPerawatan)

Pe usnahan


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E%pe"ted &i$eti es


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T'pi"al "o ponent li$edistri!ution


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ailure• hat is $ailure*

– The "ondition o$ not a"hie+in# the desire• what does the relationship !etween $ailure

– -athtu! "ur+e• Do all e uip ents ha+e sa e $ailure pattern*

– /


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&i$eti e ailure 1ates


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ailure Patterns

Traditional Concept

Distinct aging during useful life

Low failure followby constant hazard

Infant failure followby constant hazard

Constant failure


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The -athtu! "ur+e


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-entuk2-entuk Ke#a#alan

3. orrosion 35 67. ati#ue 44 68. ear 33 6 4. orrosion $ati#ue 38 69. /+erload 39 6


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Pen'e!a! ke#a#alan pesawatter!an#

3. Manu$a"turin# errors 80 67. Desi#n errors 7: 6

.4. Material sele"tion 30 69. /peration 8 6


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Maintenan"e *Maintenan"e dapat dide$inisikan se!a#ai, ; Semua tindakan yangmemiliki tujuan untuk mempertahankan atau memulihkansebuah peralatan dalam atau ke keadaan di mana peralatantersebut dapat melakukan fungsi yang diperlukan Tindakanmeliputi kombinasi dari semua tindakan administratif! manajerial!

dan pengawasan teknis yang terkait ;

Tuntuk e pertahankan esin !eker


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Maintenan"e poli"iesMaintenance Policies(1)Failure-Based

Reactive (ReM):2 1T2 M2 -D==

(2)

(3)Condition-Based Predictive (PdM):2 /il anal'sis

( 5)Total-Based

Global (GM):2 /pti i@ation Approa"h

2 TPM==

ME0 3803 Maintenan"e Mana#e ent

Preventive (PM):" Calendar#

eekl'Monthl'==

" $unning#3000 1.B.3000 K.M.==

22 Te perature anal'sis2 Pressure anal'sis2 ear anal'sis2 E$$i"ien"' anal'sis

==

( )Ris!-Based Proactive (PaM):2 1 A" MEA C ME A

2 BA /P" $C% & $C%'

2 1- ==

Classi"ication o" maintenance #olicies$%&en!ates' 2 3 *ae+enber, and Pintelon 2 and Gomaa et al$ 2 5

****


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Fenis2Fenis Maintenan"e1ea"ti+e Maintenan"e Per!aiki


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ost

Patri"k F. Kil!ane, /neliendi#ital ST&E April 7038


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Total Maintenan"e ostCost

PM CostTotal Maintenance Cost

CM Cost

Best level

Down Time Cost

PM level Reliability


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Sele"tin# aintenan"e approa"h

%achine(System


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Sila!us3. Pendahuluan

7. Mana


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Penilaian

>AS = H0 6


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1e$eren"es3. Pra"ti"al Plant ailure Anal'sis, A Guide to

understandin# a"hinar' deorientation andi pro+e ent e uip ent relia!ilit', e+ille .Sa"hs, 1 Ta'lor I ran"is, 700H

.a"hinar', 1o!ert M. Gresha , Geor#e E. Totten,1 Ta'lor I ran"is, 700

8. Maintenan"e En#ineerin# hand!ooks, Hth edition,1. Keith Mo!le', &indle' 1. Bi##ins, Darrrin F. iko$$,M"Graw Bill, 7005

4. Plant and Ma"hiner' ailure Pre+ention, A.A.Battan#adi, M"Graw2Bill, 7009

Analisis Kerusakan Dan Perawatan Mesin (TEM 404) - Pertemuan 1

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