AMPGARD PDVSA

© 2002 Eaton Corporation. All rights reserved.

AMPGARDMedium Voltage Control

AMPGARD Is the Industry’s “First Family” of Medium Voltage Starters Began Production

in 1945 59+ Years

Experience In Asheville Since

1977 Over 75,000 Units

Installed Worldwide

Product Line Overview Controls from 200 - 8000 HP Motors 200A, 400A, 800A Contactors Stab-on, Bolt-on Contactors 1-High, 2-High Induction, Synchronous, & Wound Rotor Full Voltage & Reduced Voltage (RVAT, RVPR, RVSS) Non-Reversing, Reversing Single and Two Speed Incoming Line / Metering / Auxiliary Sections LBS Switch Main Breaker AMPGARD®

Product Standards ANSI / NEMA Standards IEC Third Party Certification

UL CSA CUL KEMA

ABS Type Approval Seismic Zone 4

2-High, 400A StructureCore Offering Bolt-in and Stab-in Contactor/Starter Designs 36”W x 92”H x 30”D

Includes 12”H Top Mounted Main Bus Compartment

No Derating for Top Starter (Both Have 360A Enclosed Rating)

Separate and Isolated Low and Medium Voltage Compartments

Utilizes SL400 Contactor Solid State Control Board allows field setting of

Control Voltage and Dropout Settings Highest Short Circuit Rating (8500A) available

Ampgard 400A

Features Dedicated low voltage

wire way Medium voltage cable

isolation Large load cable entry –

4.5” X 14” handles two 500 MCM/ph (top or bottom)

Ampgard 400A

Features Bolted or Clip-in Main

Fuses Bolted bus bar

connection for contactor is standard

Stab and finger connection for contactor is optional

92”H x 36”W x 30”D(Includes 12”H Bus Compt.)

800A AMPGARD Starter Fully Rated At 720A Enclosed Same 4 Main Parts

Isolation Switch Power Fuses Vacuum Contactor LV Compartment

Front Accessible Same Components As 400A

Line Terminals / Shutter Assembly Contactor Load Side Stab Assembly Load Terminal Panel

Ease of Maintenance and Installation Design Consistency

800A Starter Dedicated low voltage wire

way Large load cable entry –

9” X 14” handles four 500 MCM/ph (top or bottom)

Bolted only Main Fuses Bolted bus bar connection

for contactor is standard Stab and finger connection

for contactor is optional

Main Bus Compartment• Horizontally Mounted -

Separate 12” High Enclosure / Compartment

• Top, Side, and Front Accessible

• 1000A, 1200A, 2000A, and 3000A

• Insulation Optional

Main Bus Compartment• Copper Bus with Tin or

Silver Plating

• Optional 50kA 2 second rating

• Ground Bus (300A) Located at bottom of each Starter cell

• Installation, Maintenance, and Line-up Extensions Made Easy

Top MV Cable EntryUpper StarterLower Starter

Top Low Voltage Cable Entry

Isolated Cable Entry 9” x 14” top conduit opening Top or bottom outgoing cable Starters completely isolated

from each other and load cables by steel barriers

(Red illustrates bottom cable entry, Green illustrates top cable entry)

UpperStarter

LowerStarter

Bus

Assembly Rear View (cover removed)

800A 400A

Riser bus connects starter to main bus

Rear isolated cable compartment

Isolation Switch 400A and 800A 5000 mechanical operations

Isolation Switch

Optional Blown Fuse Indicator Switch can be easily removed from cell

Two Bolts Shutter stays in cell isolating live parts

Isolation Switch Mechanism

Switch and Door Open

Switch Closed

Handle interlocked with medium voltage door to lock the door closed when switch is closed.

Handle interlocked with contactor to prevent opening switch when contactor is closed

Handle interlocked with door to prevent closing switch while door is open.

Catch onback of MV door

Ampgard Roll-out Contactors Light weight

400A - 60lbs 800A – 100lbs

CPT and PTs in cell

800A

400A

Fingers vs Bolts

400A Contactor 300K Electrical Operations 1M Mechanical Operations 8500A Interrupting Capacity

Highest in the Industry

800A Contactor 250K Electrical Operations 1M Mechanical Operations 12500A Interrupting Capacity

Highest in the Industry

AMPGARD SL ContactorAMPGARD SL Contactor

400A Contactor

800A Contactor

• 2kV to 7.2kV

• 2R - 44R (30A - 800A)

• Quiet safe operation

• Easy identification of blown fuse

• Space economy

• Complete Protection

• Fatigue Proof Design

• UL Recognized

• “R” Type fuse (melt 15 to 35 sec.)

CLS Motor Protection FuseCLS Motor Protection Fuse

Fuse Mounting

Optional Clip-in Main Fuses

Interrupting Drop-OutCapability Time

Allen Bradley 6000 Amps 8 Cycles

General Electric 6000 Amps *

Mitsubishi 4400 Amps *

Siemens 4500 Amps 5-7 Cycles

Toshiba 7000 Amps 2 Cycles

Cutler-Hammer 8500 Amps 2-15 Cycles*

* Field Selectable 200

400

600

800

100

0

200

0

400

06

00

0

800

0

100

00

200

00

400

00

600

00

800

00

8 - Cycles Dropout Time

2 - Cycles Dropout Time

20

10864

2

10.80.60.4

0.2

0.1.08.06.04

.02

24R Fuse Curve

2.0 to 5.08KV

44

00

59

00

60

00

85

00

70

00

Fuse / 400A Contactor Coordination

Instrument Door

Large instrument mounting area on door Easily accommodates large relays

Instrument Compartment

Standard Isolation Switch viewing window

Large, easily accessible LV control panel

Completely isolated from MV compartment

Viewing Window

Viewing window Allows visual verification

of isolation switch status Green and white stripes

only visible when switch is open and shutter is closed

Low Voltage Wireway

Low voltage conduit opening (3” x 6”)

Upper starter opening Lower starter opening Low voltage wire is

isolated from medium voltage

Customer terminal blocks are accessible through low voltage control panel

Incoming Line Section Incoming line section

allows cable connection to main bus.

24” standard width 36” available

AMPGARD IT. Soft Start 36”W x 30”D x 92”H Top unit of structure contains main

starter components Isolation switch Fuses Main contactor

MV801 pole units are mounted in draw out truck in bottom cell of a 2-high structure

Certifications NEMA ICS3 – 1993 UL 347 CSA EEMAC E14-1

Three Line Diagram

Auto Transformer Starter Occupies 1 ½ structures Main, shorting and run

contactors can be bolted or stab connected

Capacitors or other aux devices can be mounted above main starter or

Two starters can fit in three structures

Reactor Starter Occupies 1 ½ structures Main and shorting

contactors can be bolted or stab connected

Capacitors or other aux devices can be mounted above main starter or

Two starters can fit in three structures

AMPGARD LBS Switch

7.2 kV Rated 600A, 1200A, Fused & Non-

fused Configurations Load Break, Quick Make - Quick

Break Design Applications

Incoming Line Main Disconnect Transformer Feeders

Fully Integrated Design (No Transition)

Utilizes 1/2 Of An AMPGARD Structure

Up To 450E Fuse Size Can Be Stacked 2-High

UL & CSA Listed

AMPGARD Mark V Synchronous Synchronous Control And Protection

occupies ½ of structure “Soft-Sync” control gently pulses

motor into synchronization Synchronous Protective Features

Locked Rotor Incomplete Sequence Failure to Synchronize Fuse Failure Pull Out Protection Field Loss Protection

Motor Windings Protected by Motor Protection Relay

Standards EEMAC G14-1

• Type B - Arc resistant at front, sides and back

ANSI C37.20.7• Type 2 - Arc resistant at front, sides and

back

Arc Resistant Ratings 25kA - 1s

Ampgard – Future Arc Resistant

Main Breaker AMPGARD Metal Enclosed Construction 7.2KV Rated 1200A, 2000A, 3000A Designs Fully Integrated Design (No Transition)

Front Aligned, Rear Aligned, Back-to-Back Designs Same 10”H Bus Compartment

62”W x 100”H x 60”D Incoming Line Main Disconnect, Feeders, Ties,

M-T-M Benefits

Reduced Footprint Reduced Leadtime Front Access Single Source

10”H Main Bus Compartment Incoming Line Compartment

Customer Cables (Max. 6-750 MCM Per Phase)

C-H Bus Duct (1200, 2000, 3000A) C-H Sourced Transformer

PT Disconnect Compartment Customer Terminal Block LV Equipment Compartment CPT Disconnect Compartment Main Breaker Compartment

Drawout VCP-W Mini-Mod 250, 350, 500 MVA Options

Main Breaker AMPGARD

Main Breaker AMPGARD - Floor Plan

36” 18” 36” 36”

11 (10.5)115.5 Sq. Ft.

Industry Typical

96”

26” 36” 36” 36”

5 (11.2)56 Sq. Ft.

60”

MBA

30”

30”

Old design to Next Gen

Main Breaker Ampgard

Bus TransitionBus

CompartmentBus Transition Compartment Bus

Compartment

Old Design Structure or

Main Breaker Ampgard

First New Design Structure

Additional New Design

Structures

IR Window

Standardized on GM-Tech polymer windows

Can use window with standard IR camera lens

Good performance – low cost

© 2002 Eaton Corporation. All rights reserved.

12/15kV Starter

Ampgard 12kV

12kV maximum voltage 75kV BIL rating IEC 60470, 62271-200 200 - 3000 kW (250 – 4000 HP)

motors SL solid-state control board Top mounted 12” main bus

compartment 1000, 1200, 2000 and 3000

ampere main bus ratings. Main bus is insulated copper

with tin or silver plating.

Ampgard 12kV

Reduced Voltage Reactor Starter

400 ampere contactors. Stab-in

contactor/starter designs.

Bolted main fuses. Starter types include:

Full Voltage Reduced voltage

reactor. Reduced voltage

autotransformer

15kV Starter 15kV maximum voltage 95kV BIL rating using lightning arrestors

assembly and contactor rated 75kV BIL UL certification under development 300 – 6000 HP motors SL solid-state control board Top mounted 12” main bus compartment 1000, 1200, 2000 and 3000 ampere main

bus ratings. Main bus is insulated copper with tin or

silver plating.

Why Buy From Eaton?

Industry Leader Ampgard - 38% + Market Share

Design consistency Assembly, Contactor, Fuses, Vacuum Bottles, Motor Relay, Auto-

Transformers/Reactors, CPTs all manufactured by Eaton Dedicated Engineering Team

Service and Support Sales Support Engineering Service

Commitment to Quality, Service and On Time Delivery

Ampgard Next Gen - Schedule

Next GenerationDec-04 Jan-05 Feb-05 Mar-05 Apr-05 May-05 Jun-05 Jul-05 Aug-05 Sep-05 Oct-05 Nov-05 Dec-05

AMPGARD