-
AIRTRONIC / AIRTRONIC M Technical description, installation,
operation and maintenance instructions.
Air heater for diesel and petrol operating independently of the
engine.
Airtronic Orderno.
AirtronicD2,12V 252069050000AirtronicD2,24V 252070050000
Complete packageAirtronicD2,12V 252115050000AirtronicD2,24V
252116050000
Airtronic M Orderno.
AirtronicB3Plus,12V 201944050000AirtronicB4,12V 201812050000
AirtronicD3,12V 252317050000
AirtronicD4,12V 252113050000AirtronicD4,24V 252114050000
AirtronicD4Plus,12V 252484050000AirtronicD4Plus,24V
252498050000
20194490000111.2012
-
2
6
5
4
3
2
1
8
7
Introduction1
Contents
Chapter Title Contents Page
Introduction
•Contents.................................................................................................2
•Conceptofthismanual............................................................................3
•Specialtextstructure,presentationandpicturesymbols..........................4
•Importantinformationbeforestartingwork...............................................4
•Statutoryregulations............................................................................5,6
•Safetyinstructionsforinstallationandoperation......................................7
•Accidentprevention.................................................................................7
Product information
•Scopeofsupply:heater,universalinstallationkit
andcompletepackages......................................................................8,9
•Scopeofsupply:heaterand“Plus”installationkit............................10,11
•TechnicaldataAirtronicD2....................................................................12
•TechnicaldataAirtronic
D3,D4,D4Plus................................................13
•TechnicaldataAirtronicB3Plus,B4......................................................14
•Maindimensions....................................................................................15
Installation
•Installationandlocation.........................................................................16
•Installationlocation..........................................................................16,17
•Possibleinstallationpositions.................................................................18
•Cableharnessconnection,rightorleft...................................................18
•Mountingandfastening.........................................................................19
•Nameplate.............................................................................................20
•Heaterairsystem..................................................................................21
•Exhaustsystem.....................................................................................22
•Combustionairsystem..........................................................................23
•Fuelsupply....................................................................................
24–28
Operation and
•Operatinginstructions/importantinformationforoperation...................29
function
•Initialcommissioning..............................................................................29
•Descriptionoffunctions.........................................................................30
•Controlandsafetydevices/EMERGENCYOFF....................................31
Electrical system
•Heaterwiring.........................................................................................32
•Partslistforthecircuitdiagrams/Circuitdiagrams.......................
33–45
Troubleshooting
•Incaseoffaults,pleasecheckthefollowingpoints...............................46
Maintenance
•Troubleshooting....................................................................................46
Service
•Maintenanceinstructions.......................................................................46
•Service..................................................................................................46
Environment
•Certification..........................................................................................47
•Disposal................................................................................................47
•EUDeclarationofConformity.................................................................47
Lists
•Listofkeywords............................................................................48,49
•Listofabbreviations...............................................................................49
-
3
Introduction1
Concept of this manual
This manual aims to support the service company installing the
heater and to provide the user with all important information about
the heater.The manual has been divided into 8 chapters to make it
easier to find the corresponding information quickly.
IntroductionHere you will find important introductory
information about installation of the heater and about the
structure of the manual.
Product
informationHereyouwillfindinformationaboutthescopeofsupply,thetechnicaldataandthedimensionsoftheheater.
InstallationHereyouwillfindimportantinformationandinstructionsreferringtoinstallationoftheheater.
Operation and
functionHereyouwillfindinformationabouttheopera-tionandfunctionoftheheater.
Electric
systemHereyouwillfindinformationabouttheelec-tronicsystemandelectroniccomponentsoftheheater.
Troubleshooting / maintenance /
serviceThissectioncontainsinformationonpossiblefaultsandmalfunctions,troubleshooting,mainte-nanceandtheservicehotline.
EnvironmentHereyouwillfindinformationaboutcertificationanddisposaloftheheatertogetherwiththeEUDeclarationofConformity.
ListsHereyouwillfindthekeywordlistandabbrevia-tionslist.
2
3
4 8
7
6
51
-
4
Introduction1
Special text structure, presentation and picture symbols
This manual uses special text structures and picture symbols to
emphasise different contents.Please refer to the examples below for
the corre-sponding meanings and associated actions.
Special structure and presentations
A dot (•) indicates a list which is started by a head-ing. If an
indented dash (–) follows a dot, this list is subordinate to the
dot.
Picture symbols
Regulation!This picture symbol with the remark “Regulation”
refers to a statutory regulation. Failure to comply with this
regulation results in expiry of the type permit for the heater and
preclusion of any guarantee and li-ability claims on J. Eberspächer
GmbH & Co. KG and its associated companies.
Danger!This picture symbol with the remark “Danger!” refers to
the risk of a fatal danger to life and limb.
Undercer-taincircumstances,failuretocomplywiththeseinstruc-tionscanresultinsevereorlifethreateninginjuries.
Caution!This picture symbol with the remark “Caution!” refers to
a dangerous situation for a person and / or the product.Failure to
comply with these instructions can result in injuries to people and
/ or damage to machinery.
These remarks contain application recommendations and useful
tips for installation of the heater.
Important information before starting work
Range of application of the heaterThe air heater operating
independently of an engine is intended for installation in the
following vehicles, depending on its heating output:• All types of
vehicles (max. 8 seats + driver’s seat)
and their
trailers•Constructionmachinery•Agriculturalmachinery•Boats,shipsandyachts(onlydieselheaters)•Campervans
•Theheaters(onlydieselheaters,24volt)canbein-stalledinvehiclesusedforthetransportofdangerousgoodsasperADR.
• The current controller is to be replaced by a special
controller when the heater is to be used to heat the freight
compartment / cargo (order no. see heater price list or spare parts
list).
• The „Plus“ installation kits are intended for installa-tion in
a camper van.
Purpose of the heater• Pre-heating, de-misting windows• Heating
and keeping the following warm: – Driver and working cabs, Ship’s
cabins – Freight compartments – Passenger and crew compartments –
Camper vans
On account of its functional purpose, the heater is not
permitted for the following
applications:•Longtermcontinuousoperation,e.g.forpreheating
andheatingof: – Residential rooms – Garages – Work huts, weekend
homes and hunting huts – Houseboats, etc.• Heating or drying: –
Living creatures (people or animals) by blowing hot air directly at
the subject – Objects – Blowing hot air into containers
Caution!Safety instructions for application and proper
purpose•Theheatermustonlybeusedandoperatedforthe
rangeofapplicationstatedbythemanufacturerincompliancewiththe“Operatinginstructions”includedwitheveryheater.
Please note!
Please note!
-
5
Introduction1
Statutory regulations
TheFederalMotorTransportAuthorityhasissuedan“ECtypeapproval”,“EMCtype-approval”andtheapprovalforacomponentaccordingtoECER122andECE-R10fortheheaterforinstallationinmotorvehicleswiththefollowingofficialtype-approvalmarks,notedontheheaternameplate.
Type-approvalmarks
Airtronic AirtronicM
EG 000025 000026
EMV 031516 031653
ECE122R-00002510R-031516
122R-00002610R-031653
Regulations!Extract from Directive 2001 / 56 / EC Annex VII and
ECE Regulation No. 122 of the European Parlia-ment and of the
Council
General regulations
• Operating state
display–Aclearlyvisibleoperatingdisplayintheuser’sfieldof
visionmustindicatewhentheheaterisswitchedonandoff.
Regulations concerning installation in the vehicle• Scope
–Subjecttodifferingstipulationsinthefollowingsection,combustionheatersmustbeinstalledac-cordingtotheprovisionsofAnnexVII.
–ItisassumedthatClassOvehicleswithheatersforliquidfuelconformtotheprovisionsofthedirective.
• Arrangement of the
heater–Partsofthestructureandothercomponentsnear
theheatermustbeprotectedfromexcessiveheatexposureandpossiblefueloroilcontamination.
–Theheatermustnotposeafirehazardevenwhenitoverheats.Thisrequirementisdeemedtobefulfilledifadequateclearanceisensuredforallpartsduringinstallation,sufficientventilationisprovidedandfireproofmaterialsorheatshieldsareused.
–Theheatermustnotbemountedinthepassen-gercompartmentofvehiclesinclassM2andM3.However,aheaterinahermeticallysealedenclosurewhichalsocomplieswiththeaforementionedcondi-tionsmaybeused.
–Thefactorynameplateorduplicatemustbeaffixedsothatitcanstillbeeasilyreadwhentheheaterisinstalledinthevehicle.
–Allappropriateprecautionsmustbetakenwhenarrangingtheheatertominimisetheriskofinjuriestopersonsordamagetootherproperty.
• Fuel supply–Thefuelintakeconnectionmustnotbelocatedin
thepassengercompartmentandmustbesealedwithaproperlyclosinglidtopreventanyfuelleaks.
–Inheatersforliquidfuelwheretheheaterfuelisseparatefromthevehiclefuel,thetypeoffuelandintakeconnectionmustbeclearlyidentified.
–Awarningsignistobefixedtotheintakeconnec-tionindicatingthattheheatermustbeswitchedoffbeforerefuelling.
• Exhaust system–Theexhaustoutletmustbearrangedsoasto
preventanypenetrationofexhaustfumesintothevehicleinteriorthroughtheventilationsystem,warmairintakesoropenwindows.
• Combustion air
intake–Theairfortheheater’scombustionchambermust
notbesuckedinfromthevehicle’spassengercom-partment.
–Theairintakemustbearrangedorprotectedinsuchawaythatitcannotbeblockedbyotherobjects.
• Hot air intake–Theheater’sairsupplymustconsistoffreshairor
circulatedairandmustbesuckedinfromacleanarea,whichcannotbecontaminatedbyexhaustfumesfromtheengine,thecombustionheateroranyothersourceinthevehicle.
–Theintakepipemustbeprotectedbyagridorothersuitablemeans.
• Hot air outlet–Thehotairpipeswithinthevehiclemustbear-
rangedorprotectedinsuchawaythatthereisnoriskofinjuryordamageiftheyaretouched.
–Theairoutletmustbearrangedorprotectedinsuchawaythatitcannotbeblockedbyanyobjects.
• Automatic control of the heating
system–Iftheenginefails,theheatingsystemmustbeauto-
maticallyswitchedoffandthefuelsupplystoppedwithin5seconds.Theheatermayremaininopera-tionifamanualdevicehasalreadybeenactivated.
-
6
Introduction1
Statutory Regulations!Additional regulations for certain
vehicles named in Directive 94 / 55 / EC of the ADR Agreement
ScopeThisappendixappliestovehiclesforwhichthespecialprovisionsofDirective94/55/ECapplytocombustionheatersandtheirinstallation.
Definition of terms
usedThevehicledesignations“EX/II”,“EX/III”,“AT”,“FL”and“OX”accordingtoChapter9.1oftheADRAgree-mentDirective94/55/ECareusedforthepurposesofthisannex.
Technical regulations
General provisions (EX / II, EX / III, AT, FL and OX
vehicles)
Avoid heating and
ignitionCombustionheatersandtheirexhaustpipesmustbedesigned,arranged,protectedorcoveredsothatanyunacceptableriskofheatingorignitionoftheloadisavoided.Thisregulationisdeemedtobecompliedwithifthefueltankandtheexhaustsystemoftheunitcon-formtotheregulationsdescribedinthe“Fueltank”and“Exhaustsystemandexhaustpipelayout”paragraphs.Thecompletevehiclemustbecheckedforcompliancewiththeseregulations.
Fuel
tanksFueltanksforsupplyingtheheatershallconformtothefollowingregulations:•Intheeventofanyleakage,thefuelshalldraintothe
groundwithoutcomingintocontactwithhotpartsofthevehicleortheload;
•fueltankscontainingpetrolshallbeequippedwithaneffectiveflametrapatthefilleropeningorwithaclosureenablingtheopeningtobekepthermeticallysealed.
Exhaust system and exhaust pipe
layoutTheexhaustsystemaswellastheexhaustpipesshalllaidoutorprotectedtoavoidanydangertotheloadthroughheatingorignition.Partsoftheexhaustsystemsituateddirectlybelowthefueltank(diesel)shallhaveaclearanceofatleast100mmorbeprotectedbyathermalshield.
Switching on the combustion
heaterThecombustionheatermayonlybeswitchedonmanu-ally.Automaticswitchingonviaaprogrammableswitchisnotpermitted.
EX / II and EX / III
vehiclesCombustionheatersforgaseousfuelsarenotpermit-ted.
FL
vehiclesCombustionheatersmustbeabletobetakenoutofservice/disabledatleastbythemethodsdescribedinthefollowing:a)
Switchingoffmanuallyinthedriver‘scabinb)
Switchingoffthevehicle‘sengine;inthiscasethe
heatermaybemanuallyswitchedbackonbythevehicledriver;
c)
Startingupofafeedpumpinstalledinthevehicleforthedangerousgoodscarried.
CombustionheaterafterrunAfterrunningoftheswitchedoffcombustionheaterispermitted.Inthecasesnamedinthe„FLvehicles“para-graphunderlettersb)andc)thesupplyofcombustionairmustbeinterruptedbysuitablemeansafteramaxi-mumafterrunperiodof40seconds.Onlycombustionheaterswhoseheatexchangersareverifiablynotdam-agedbythereducedafterrunperiodof40secondsbeyondtheirusualuseperiodmaybeused.
Please note!
•Compliancewiththestatutoryregulations,theaddi-tionalregulationsandsafetyinstructionsisprerequisiteforguaranteeandliabilityclaims.
FailuretocomplywiththestatutoryregulationsandsafetyinstructionsandincorrectrepairsevenwhenusingoriginalsparepartsmaketheguaranteenullandvoidandprecludeanyliabilityforJ.EberspächerGmbH&Co.KG.
•Subsequentinstallationofthisheatermustcomplywiththeseinstallationinstructions.
•Thestatutoryregulationsarebindingandmustalsobeobservedincountrieswhichdonothaveanyspecialregulations.
•WhentheheateristobeinstalledinvehiclesnotsubjecttotheGermanOrdinancefortheRegistra-tionofMotorVehicles(StVZO),forexampleships,thespeciallyvalidregulationsandinstallationinstructionsforthesespecialapplicationsmustbeobserved.
•Installationoftheheaterinspecialvehiclesmustcomplywiththeregulationsapplyingtosuchvehicles
•Otherinstallationrequirementsarecontainedinthecorrespondingsectionsofthismanual.
-
7
Safety instructions for installation and operation
Danger!Risk of injury, fire and
poisoning!•Theheatermustonlybestartedupwhenthemainte-
nanceflapisclosedandtheoutlethoodismountedinposition.
•Themaintenanceflapmustnotbeopenedduringoperation.
•Disconnectthevehiclebatterybeforecommencinganykindofwork.
•Beforeworkingontheheater,switchtheheateroffandletallhotpartscooldown.
•Theheatermustnotbeoperatedinclosedrooms,e.g.inthegarageorinamultistoreycarpark.
•Adjustablehotairoutletsmustalwaysbeadjustedsothattheycannotblowhotairdirectlyatlivingcreatures(people,animals)orobjectssensitivetotemperature(looseand/orfastened).
Caution!Safety instructions for installation and
operation!•Theyearofinitialcommissioningmustbemarkedon
thenameplate.•Theheatexchangerofairheatersisacomponent
subjecttohighthermalloadswhichmustbereplaced10yearsafterinitialcommissioningoftheheater.Inaddition,theinstallationdatemustbeenteredontheplate“originalsparepart”enclosedwiththeheatexchangermust.Thenaffixtheplatenexttothenameplateontheheater.
•TheheatermustonlybeinstalledbyaJEpartnerauthorisedbythemanufactureraccordingtotheinstructionsinthismanualandpossiblyaccordingtospecialinstallationrecommendations;thesameappliestoanyrepairstobecarriedoutinthecaseorrepairsorguaranteeclaims.
•OnlythecontrolelementsapprovedbyJ.EberspächerGmbH&Co.KGmustbeusedtooperatetheheater.Theuseofothercontrolelementscancausemalfunc-tions.
•Repairsbyunauthorisedthirdpartiesorwithnotoriginalsparepartsaredangerousandthereforenotallowed.Theyresultinexpiryofthetypepermitoftheheater;consequently,wheninstalledinmotorvehiclestheycancauseexpiryofthevehicleoperatinglicence.
Introduction1
•Thefollowingmeasuresarenotallowed:–Changestocomponentsrelevanttotheheater.–Useofthirdpartycomponentsnotapprovedby
Eberspächer.–Nonconformitiesininstallationoroperationfromthe
statutoryregulations,safetyinstructionsorspecifica-tionsrelevanttosafeoperationasstatedintheinstallationinstructionsandoperatinginstructions.Thisappliesinparticulartotheelectricalwiring,fuelsupply,combustionairsystemandexhaustsystem.
•Onlyoriginalaccessoriesandoriginalsparepartsmustbeusedduringinstallationorrepairs.
•Whencarryingoutelectricweldingonthevehicle,thepluspolecableatthebatteryshouldbedisconnectedandplacedatgroundtoprotectthecontroller.
•Donotoperatetheheateranywherewheretherearereadilyflammablematerials(e.g.drygrass,leaves,paper,etc.)intheareaoftheexhaustsystemorwhereignitablefumesanddustcanform,e.g.neara–fueldepot–coaldepot–wooddepot–graindepots,etc.
•Theheatermustbeswitchedoffwhenrefuelling.•Whentheheaterismountedinasafetyhousingetc.,
theinstallationcompartmentoftheheaterisnotastowagecompartmentandmustbekeptclear.Inparticularfuelcanisters,oilcans,spraycans,gascartridges,fireextinguishers,cleaningrags,itemsofclothing,paperetc.mustnotbestoredortransportedonornexttotheheater.
•Defectfusesmustonlybereplacedbyfuseswiththeprescribedrating.
•Iffuelleaksfromtheheaterfuelsystem,arrangeforthedamagetoberepairedimmediatelybyaJEservicepartner.
•Afterrunningoftheheatermustnotbeinterruptedprematurelye.g.bypressingthebatterydisconnectingswitch,apartfrominthecaseofanemergencystop.
Please note!
Followinginstallation,attachthe„Switchoffheaterbeforerefuelling!“stickernearthetankfillerneck.
Accident prevention
Generalaccidentpreventionregulationsandthecor-respondingworkshopandoperationsafetyinstructionsaretobeobserved.
-
8
Using the universal installation kits
OrderNo.Universal installation kit 25 2069 80 00
00•withoutlethoodØ60mm, heaterguidenumber6,usablewith:
–Airtronic D2,12V 252069050000–Airtronic D2,24V 252070050000
Universal installation kit 25 2113 80 00 00•withoutlethoodØ90mm,
heaterguidenumber10,usablewith:
–Airtronic D3,12V 252317050000
–Airtronic B4,12V 201812050000
–Airtronic D4,12V 252113050000–Airtronic D4,24V 252114050000
•withoutlethoodØ90mm, heaterguidenumber15,usablewith:
–Airtronic D4Plus,12V 252484050000–Airtronic D4Plus,24V
252498050000
•withoutlethoodØ90mm, heaterguidenumber30,usablewith:
–Airtronic B3Plus,12V 201944050000
Universal installation kit 25 2484 80 00 00•withoutlethoodØ75mm,
heaterguidenumber3,usablewith:
–Airtronic D3,12V 252317050000
–Airtronic B4,12V 201812050000
–Airtronic D4,12V 252113050000–Airtronic D4,24V 252114050000
•withoutlethoodØ75mm, heaterguidenumber8,forrecirculationmode
heaterguidenumber10,forfreshairmode usablewith:
–Airtronic B3Plus,12V 201944050000–Airtronic D4Plus,12V
252484050000–Airtronic D4Plus,24V 252498050000
Please note!
•Controlelementsseepricelistorproductoverview.•Partswithoutafigureno.aresmallpartsandpacked
inabag.•Ifotherpartsarerequiredfortheinstallation,see
productoverview.•Fornotesontheunitratings,refertoproductover-
view.
Product information2
Heater scope of supply, complete packages and universal
installation kit
Heater Order No.
Airtronic D2,12V 252069050000Airtronic D2,24V
252070050000Airtronic B3Plus,12V 201944050000Airtronic D3,12V
252317050000Airtronic B4,12V 201812050000Airtronic D4,12V
252113050000Airtronic D4,24V 252114050000Airtronic D4Plus,12V
252484050000Airtronic D4Plus,24V 252498050000
Thescopeofsupplyincludes:No.infigure Name
1 Heater2 Meteringpump
Complete package Order No.
Airtronic D2,12VCompletepackage 252115050000Airtronic
D2,24VCompletepackage 252116050000
Includedinthescopeofsupply:No.infigure Name
1 Heater 2 Meteringpump – InstallationkitwithoutlethoodØ60mm 3
Minicontroller 4 Tankconnection(onlyincompletepackage
252116050000)
Universal installation kit (allversions)
Includedinthescopeofsupply:No.infigure Name
5 Leadharness,plus/minus 6 Leadharness,operation 7
Flexibleexhaustpipe,1mlong 8 Combustionairhose,1mlong 9
Cabletie(10x) 10 Bracket,dosingpump 11 Pipe,6x2,1.5mlong 12
Pipe,4x1.25,7.5mlong 13 Hoseclip(2x) 14 Airoutlet,rotatable 15 Grid
16 Hood 17 Flexiblepipe 18 Exhaustsilencer 19
Cableharness,heater
-
9
Scope of supply: Heater, universal installation kit and complete
packages
* OnlyincompletepackageAirtronicD2 ** OnlyforAirtronic
B3Plus,D3,B4,D4,D4Plus *** OnlyforAirtronic D2 ****
OnlyincompletepackageAirtronicD2,24volt
Product information2
-
10
Using the “Plus” installation kits
OrderNo.“Plus” installation kit 25 2069 81 00
00•withoutlethoodØ75mm, heaterguidenumber12,usablewith:
–Airtronic D2,12V 252069050000–Airtronic D2,24V 252070050000
“Plus” installation kit 25 2113 81 00 00•withoutlethoodØ90mm,
heaterguidenumber10,usablewith:
–Airtronic D3,12V 252317050000
–Airtronic B4,12V 201812050000
–Airtronic D4,12V 252113050000–Airtronic D4,24V 252114050000
•withoutlethoodØ90mm, heaterguidenumber15,usablewith:
–Airtronic D4Plus,12V 252484050000–Airtronic D4Plus,24V
252498050000
•withoutlethoodØ90mm, heaterguidenumber30,usablewith:
–Airtronic B3Plus,12V 201944050000
“Plus” installation kit 25 2484 81 00 00•withoutlethoodØ75mm,
heaterguidenumber8,forrecirculationmode
heaterguidenumber10,forfreshairmode usablewith:
–Airtronic B3Plus,12V 201944050000–Airtronic D4Plus,12V
252484050000–Airtronic D4Plus,24V 252498050000
Please note!
•Controlelementsseepricelistorproductoverview.•Partswithoutafigureno.aresmallpartsandpacked
inabag.•Ifotherpartsarerequiredfortheinstallation,see
productoverview.•Fornotesontheunitratings,refertoproductover-
view.•The“Plus”installationkitsareparticularlysuitablefor
installationsincampervansandboats.
Scope of supplyHeater and “Plus” installation kit
Heater Order No.
Airtronic D2,12V 252069050000Airtronic D2,24V
252070050000Airtronic B3Plus,12V 201944050000Airtronic D3,12V
252317050000Airtronic B4,12V 201812050000Airtronic D4,12V
252113050000Airtronic D4,24V 252114050000Airtronic D4Plus,12V
252484050000Airtronic D4Plus,24V 252498050000
Thescopeofsupplyincludes:No.infigure Name
1 Heater 2 Meteringpump
“Plus” installation kit (allversions)
Thescopeofsupplyincludes:No.infigure Name
3 Combustionairintakesilencer 4 Exhaustsilencer 5
Hoseconnectingsockets 6 Grid 7 Ybranch 8 Tankconnectionkit 9
Temperaturecontrolsensor 10 Cableloomfortemperaturecontrolsensor 11
EasyStartTtimer 12 Leadharness,plus/minus 13 Leadharness,operation
14 Hoseclip(2x) 15 Hoseclip(6x) 16
Pipe4x1.25,6mlong,(includedinItem8) 17 Cableharness,heater 18
Flexibleexhaustpipe,1mlong 19 Grid 20 Bracketmeteringpump 21
Cabletie(10x) 22 Hood 23 Outlet(2x) 24 AdapterØ6/4 25
Pipe4x1,6mlong,(includedinItem8) 26 Pipeclip,Ø50mm 27
Flexiblepipeforhotairsystem
Product information2
-
11
Product information2
Scope of supply: Heater and “Plus” installation kit
-
12
Product information2
Caution!Safety instructions for technical data!Failure to comply
with the technical data can result in malfunctions.
Please note!
Providednolimitvaluesaregiven,thetechnicaldatalistedissubjecttothetolerancesusuallyapplicabletoheatersof±10%fornominalvoltage,ambienttempera-ture20°CandreferencealtitudeEsslingen.
Technichal data
Heatertype Airtronic
Heater AirtronicD2
Version D2
Heatingmedium Air
Controloftheheatflow Stage
Power Large Medium Small Off
Heatflow(watt) 2200 1800 1200 850 –
Heaterairflowratewithoutcounterpressure(kg/h)
105 87 60 42 13withhoodØ60mm
Fuelconsumption(l/h) 0,28 0,23 0,15 0,10 –
Elektr.powerconsumption(watt)
34 23 12 8 4inoperationt
atstart 100
Ratedvoltage 12or24volt
Operatingrange•Lowervoltagelimit:
Anundervoltageprotectioninthecontroller
switchesofftheheaterwhenthevoltagelimitisreached.
approx.10.5voltresp.21voltUndervoltageprotectiontriggertime:20seconds
•Uppervoltagelimit: Anuppervoltageprotectioninthecontroller
switchesofftheheaterwhenthevoltagelimitisreached.
approx.16voltresp.32voltOvervoltageprotectiontriggertime:20seconds
Fuel “Fuelquality“and“Fuelatlowtemperatures“
seepage28.Commerciallyavailabledieselfuel(DINEN590)
Tolarableambienttemperature Operation Notrunning
Heater –40°Cto+70°C –40°Cto+85°C
Dosingpump –40°Cto+50°C –40°Cto+125°C
Maximumairintaketemperature +40°C
Interferencesuppression
Interferencesuppressionclass5toDINEN55025
Weight approx.2,7kg
Ventilationmode possible
-
13
Product information2
Safetyinstructionsfortechnicaldataseepage12.
Please note!
Technichal data
Heatertype Airtronic M
Heater AirtronicD3/AirtronicD4/AirtronicD4Plus
Version D3/D4/D4Plus
Heatingmedium Air
Controloftheheatflow Stage
Power Large Medium Small Off
Heatflow(watt) D3 3000 2200 1600 900 –
D4 4000 3000 2000 900 –
D4Plus 4000 3000 2000 900 –
Heaterairflowratewithoutcounterpressure(kg/h)
150 120 90 60 24D3withhoodØ90mm
D4withhoodØ90mm 185 150 110 60 22
D4PluswithhoodØ75mm 185 140 100 55 –
Fuelconsumption(l/h) D3 0,38 0,28 0,24 0,11 –
B4 0,51 0,38 0,25 0,11 –
D4Plus 0,51 0,38 0,25 0,11 –
Elektr.powerconsumption(watt)iinoperationt(12and24volt)
D3 24 16 10 7 5
B4 40 24 13 7 5
D4Plus 55 30 16 7 5
atstart(12and24volt) 100
Ratedvoltage 12or24volt
Operatingrange•Lowervoltagelimit:
Anundervoltageprotectioninthecontroller
switchesofftheheaterwhenthevoltagelimitisreached.
approx.10.5voltresp.21voltUndervoltageprotectiontriggertime:20seconds
•Uppervoltagelimit: Anuppervoltageprotectioninthecontroller
switchesofftheheaterwhenthevoltagelimitisreached.
approx.16voltresp.32voltOvervoltageprotectiontriggertime:20seconds
Fuel “Fuelquality“and“Fuelatlowtemperatures“
seepage28.Commerciallyavailabledieselfuel(DINEN590)
Tolarableambienttemperature Operation Notrunning
Heater –40°Cto+70°C –40°Cto+85°C
Dosingpump –40°Cto+50°C –40°Cto+125°C
Maximumairintaketemperature +40°C
Interferencesuppression
Interferencesuppressionclass5toDINEN55025
Weight approx.4,5kg
Ventilationmode possible
-
14
Product information2
Caution!Safety instructions for technical data!Failure to comply
with the technical data can result in malfunctions.
Please note!
Providednolimitvaluesaregiven,thetechnicaldatalistedissubjecttothetolerancesusuallyapplicabletoheatersof±10%fornominalvoltage,ambienttempera-ture20°CandreferencealtitudeEsslingen.
Technichal data
Heatertyp Airtronic M
Heater AirtronicB3Plus/AirtronicB4
Version B3Plus/B4
Heatingmedium Air
Controloftheheatflow Stage
Power Large Medium Small Off
Heatflow(watt) B3Plus 3000 2300 1700 1200 –
B4 3800 3200 2100 1300 –
Heaterairflowratewithoutcounterpressure(kg/h)
175 143 115 85 24B3PluswithhoodØ90mm
B4withhoodØ90mm 185 160 120 85 24
Fuelconsumption(l/h) B3Plus 0,43 0,33 0,24 0,16 –
B4 0,54 0,46 0,29 0,18 –
Elektr.powerconsumption(watt)inoperation
B3Plus 33 20 13 8 5
B4 40 29 15 9 5
atstart 100
Ratedvoltage 12volt
Operatingrange•Lowervoltagelimit:
Anundervoltageprotectioninthecontroller
switchesofftheheaterwhenthevoltagelimitisreached.
approx.10.5voltUndervoltageprotectiontriggertime:20seconds
•Uppervoltagelimit: Anuppervoltageprotectioninthecontroller
switchesofftheheaterwhenthevoltagelimitisreached.
approx.16voltUndervoltageprotectiontriggertime:20seconds
Fuel “Fuelquality“and“Fuelatlowtemperatures“
seepage28.Commerciallyavailablepetrolfuel(DINEN228)
Tolarableambiettemperature Operation Notrunning
Heater –40°Cto+50°C –40°Cto+85°C
Dosingpump –40°Cto+20°C –40°Cto+125°C
Maximumairintaketemperature +40°C
Interferencesuppression
Interferencesuppressionclass5toDINEN55025
Weight approx.4,5kg
Ventilationmode possible
-
15
Main dimensions Airtronic
A = ExhaustB = FuelV = Combustion air
1
Minimuminstallationclearance(space)foropeningthelidandfordismantlingtheglowplugandthecontroller.
2 Minimuminstallationclearance(space)forintakeofheaterair.
Main dimensions Airtronic M
* OutlethoodforAirtronic D2:
Ø60mm,includedintheuniversalinstallationkit
Ø75mm,includedinthe“Plus”installationkit
** OutlethoodforAirtronic B3Plus,D3,B4,D4:
Ø75mm,includedintheuniversalinstallationkit
Ø90mm,includedintheuniversalinstallationkitorinthe
“Plus”installationkit OutlethoodforAirtronic D4Plus:
Ø75mm,includedintheuniversalinstallationkitorin
the“Plus”installationkit
Ø90mm,includedintheuniversalinstallationkitorin
the“Plus”installationkit
Product information2
**
*
Please note!
InstallationofsphericalreductionhoodisnotpermittedintheAirtronicD4Plus.
-
16
Installation3
1 Heaterinfrontofthepassengerseat2
Heaterbetweenthedriver’sseatandthepassenger
seat3 Heaterunderthevehiclefloor4 Heaterinlivingspace5
Heaterintheboot
Installation position in a camper van
In a camper van, the heater is preferably installed in the inner
compartment or luggage compartment.If it is not possible to install
the heater in the pas-senger compartment or boot, the heater can
also be mounted, protected against splashing water, under the
vehicle floor.
The „Plus“ installation kits are intended for installation in a
camper van.
Please note!
Installation and mounting position
Theheaterissuitableandapprovedforinstallationinvehicleinteriorsusedbypeople.Theheater,togetherwithitsheaterflangeandthemountedflangeseal,isfixeddirectlyontothefloorofthevehicleorinasuitablepositionintherearpanelofthevehicle.
•Ifinstalledinsidethevehicle,detachableconnectionsofexhaustgas,combustionairandfuellinesarenotallowed.
•Theflangesealmustbemountedontheheater,inordertosealofftheopeningsfortheexhaustgas,combustionairandfuellines.
•Installationinthedriver’scaborpassengercompart-mentofcommercialbuseswithmorethan9seats(8seats+driver’sseat)isnotallowed.
•TheADRregulationsmustalsobecompliedwithforinstallationoftheheaterinvehiclesusedtotransportdangerousgoods.
ForinformationontheADRregulations,seepage6,31andintheinformationsheetwithPrintNo.252161951580.
•Wheninstallingtheheater,ensuresufficientopenspaceisallowedforintakeoftheheatingairandforthedismantlingofglowplugsandcontrolbox(seepage15“maindimensions”).
•Observetheregulationsandsafetyinstructionsforthischapter,givenonpages4–7.
Please note!
-
17
Installation
Installation in a car or people carrier
In a car or people carrier, the heater is preferably installed
in the passenger compartment or boot. If it is not possible to
install the heater in the pas-senger compartment or boot, the
heater can also be mounted, protected against splashing water,
under the vehicle floor.
1 Heaterinfrontofthepassengerseat2
Heaterbetweenthedriver’sseatandthepassenger
seat3 Heaterunderthevehiclefloor4 Heaterunderthebackseat5
Heaterintheboot
Installation in a truck (only diesel heaters)
In a truck, the heater is preferably installed inside the
driver’s cab. If it is not possible to install the heater inside
the driver’s cab, it can also be mounted in the tool box or in a
storage box.
Installation in an excavator cab (only diesel heat-ers)
In an excavator, the heater is preferably installed in the cab.
If it is not possible to install the heater in the cab, the heater
can also be installed in a storage box outside the cab.
1 Heaterinthepassenger’sfootroom2 Heateronthecabrearwall3
Heaterunderthebed4 Heaterinthetoolbox
1 Heaterintheseatbox2 Heateronthecabrearwall3
Heaterinaprotectivecase
•Theinstallationsuggestionsmadeintheinstallationinstructionsarejustexamples.Otherinstallationloca-tionsarepossible,aslongastheycorrespondtotheinstallationrequirementsstatedintheseinstructions.
•Otherinstallationinformation(e.g.forboatsandships)isavailablefromthemanufactureronrequest.
•Observethetolerableinstallationpositiontogetherwiththeoperatingandstoragetemperatures.
Installation
Please note!
3
-
18
Possible installation positions
The heater is preferably installed in the normal posi-tion as
shown in the drawing.Depending on the installation conditions, the
heater can be tilted by max. 30° (flow direction to the bot-tom) or
turned by max. 90° around its own longitu-dinal axis (exhaust
connection horizontal, glow plug points upwards!).
Normal position horizontal (exhaust connection downwards) with
tolerable swivel range
Cable harness connection, optionally right or left
If necessary, the cable harness connection can be changed over
to the other side of the heater. To do so, the controller has to be
removed and the lower semi-circular cable harness cover
unclipped.The cable harness can then be rerouted in the
con-troller.Then mount the controller again, position the jacket
shell and insert the cable harness bush and the bungs in the
corresponding recesses in the lower jacket shell.
1 Heaterairintakeopening(fanwheel)2 Positionoftheglowplug3
Directionofflow
In the heating mode, the heater can deviate from the shown
normal or maximum installation positions by up to +15° in all
directions because of a slanting position of the vehicle or boat,
without any impaired functions.
Installation3
Please note!
-
19
1
Theremustbesufficientclearancebetweentheheaterandthevehiclefloor–alsocheckthatthefanwheelrunsfreely.
2 Themountingsurfacemustbeflatandsmooth.3
Theflangesealmustbemounted.
4 Thevehiclewallmustbeflatandsmooth.5
Reinforcementplate(ifrequired,forOrderNo.see
above)6 Springwasher7 HexagonnutM6(torque5+1Nm)
Mounting and fastening Make the necessary breakthroughs for
exhaust, combustion air and fuel as shown in the hole diagram. The
support surface for the heater foot must be flat. An appropriate
tool can be purchased from the manufacturer for drilling the
breakthroughs and also smoothing the support surface.The hole Ø
10.5 mm for the cable harness “dosing pump” is not included in the
picture drawing and must be drilled after installation.
Picture hole Special tool
If the sheet metal of the support surface is
-
20
Nameplate
The nameplate is fastened to the front of the heater. The second
nameplate (duplicate) is included in the scope of supply of the
heater.If required, the duplicate nameplate can be adhered in a
clearly visible position on the heater or near to the heater.
The regulations and safety instructions to be ob-served for this
chapter are stated on page 5. 1 Originalnameplate
2 2ndnameplate(duplicate)
Installation3
Please note!
-
21
Heater air system (example)
Heater air system
The parts for the hot air system are included in the scope of
supply of the „Universal“ and „Plus“ instal-lation kits.The „Plus“
installation kit does not include the flexible pipe Ø 75 mm or Ø 90
mm, these must be ordered separately. The order no. is given in the
additional parts catalogue.
Danger!Risk of burning and
injuries!•Thehosesoftheheaterairsystemandthehotair
outletaretoberoutedandfastenedinsuchawaythattheyposenotemperaturerisktopeople,animalsormaterialssensitivetotemperaturefromradiation/contactorblowingdirectly.Ifnecessary,acoveristobefittedtotheheaterairsystemorhotairoutlet.
•Theoutflowhoodmustbefittedonthehotairoutflowside.
•Asafetygridmustbefittedtotheheaterairintakesideandoutflowsideifnoairhosesaremounted,topreventanyinjuriesfromtheheaterairfanorburnsfromtheheatexchanger.
•Hightemperaturesoccurintheheaterairsystemdur-ingandaftertheheaterhasbeenworking.Thisiswhyitisimportanttoavoidworkinginthevicinityoftheheaterairsystemwhiletheheaterisworking.Insuchcases,switchtheheateroffbeforehandandwaituntilallpartshavecooleddowncompletely.Ifnecessary,wearsafetygloves.
Caution!•Theheaterairintakeopeningsmustbearrangedin
suchawaythatundernormalcircumstances,itisnotpossibleforexhaustfromthevehicleengineandheatertobesuckedintothesystem,orfortheheatingairtobecontaminatedwithdust,saltspray,etc.
•Forcirculatingair,positionthecirculatingairintakeinsuchawaythattheoutflowinghotaircannotbedirectlysuckedinagain.
•Intheeventofpossibleoverheating,itispossibleforlocallotairtemperaturesofuptomax.150°Corsurfacetemperaturesofuptomax.90°Ctooccurimmediatelybeforethedefectshutdown.Thereforeonlytemperature-resistanthotairhosesapprovedbyusmustbeusedfortheheaterairsystem!
•Whencheckingthefunctions,themeanoutflowtem-peraturemeasuredaftertheheaterhasbeenrunningabout10minutesatapprox.30cmfromtheoutletshouldnotexceed110°C(atanintaketemperatureofapprox.20°C).
•Ifthereisariskofthedriverandpassengerstouchingtheheaterwhenthevehicleisbeingdrivennormally,acontactprotectiondevicemustbefitted.
Installation3
1 Safetygrid2 Outflowhood3 Hoseclip4 Flexiblehose
5 Rotatingoutflow6 Connectionfitting7 Safetygrid
Please note!
•Installationofsphericalreductionhoodisnotpermit-tedintheAirtronicD4Plus.
•Theregulationsandsafetyinstructionstobeobservedforthischapterareonpage4–7.
•Ifairductpartsareconnectedtheheatercodenumberin“UsingUniversalInstallationKits”,page8and“UsingPlusInstallationKits”,page10mustbeobserved.
-
22
Installation3
Exhaust system
Mounting the exhaust system
The “Universal” and “Plus” installation kits include a flexible
exhaust pipe, inner Ø 24 mm, 1000 mm long and an exhaust silencer.
The flexible exhaust pipe can be shortened to 20 cm or lengthened
to max. 2 m, depending on the installation conditions.Fasten the
exhaust silencer to a suitable position in the vehicle. Use a pipe
clip to fix a short exhaust pipe end (with end sleeve) to the
exhaust silencer
(Anzugsdrehmo-ment7+0.5Nm).Useapipeclip(tighteningtorque7+0.5Nm)tofixashortexhaustendpipe(withendsleeve)totheexhaustsilencer.
Caution!Safety instructions!The whole exhaust system gets very
hot during and immediately after the heater has been working. This
is the reason why the exhaust system must be installed according to
these
instructions.•Theexhaustoutletmustendintheopenair.•Theexhaustpipemustnotprotrudebeyondthelateral
limitsofthevehicle.•Installtheexhaustpipeslopingslightlydownwards.If
necessary,makeadrainholeapprox.Ø5mmatthelowestpointtodrainoffcondensation.
•Importantfunctionalpartsofthevehiclemustnotbeimpaired(keepsufficientclearance).
•Mounttheexhaustpipewithsufficientclearancetoheat-sensitiveparts.Payparticularattentiontofuelpipes(plasticormetal),electricalcablesandbrakehosesetc.!
•Exhaustpipesmustbefastenedsafely(recommendedclearanceof50cm)toavoiddamagefromvibrations.
•Routetheexhaustsystemsothattheemittedfumesarenotsuckedinwiththecombustionair.
•Themouthoftheexhaustpipemustnotgetcloggedbydirtandsnow.
•Themouthoftheexhaustpipemustnotpointinthedirectionoftravel.
•Alwaysfastentheexhaustsilencertothevehicle.
Danger!Risk of injuries and burns!Every type of combustion
produces high tempera-tures and toxic exhaust fumes. This is the
reason why the exhaust system must be installed according to these
instructions.•Donotperformanyworkontheexhaustsystemwhile
theheaterisworking.•Beforeworkingontheexhaustsystem,firstswitchthe
heateroffandwaituntilallpartshavecooleddowncompletely,wearsafetyglovesifnecessary.
•Donotinhaleexhaustfumes.
• Comply with the regulations and safety instructions for this
chapter on page 4 – 7.
• If a silencer is fitted, the exhaust end pipe must be much
shorter than the flexible exhaust pipe be-tween the heater and the
exhaust silencer.
• Small arrows indicating the direction of flow have been cast
into the fittings to differentiate between the combustion air and
the exhaust fittings at the heater (see diagram page 23).
•Topreventcontacterosion,theclipsusedtofixtheexhaustpipemustbemadeofstainlesssteel.TheorderNo.forthestainlesssteelfixingclipsisgivenintheproductoverview.
Please note!
-
23
Caution!Safety instructions for the combustion air
system!•Thecombustionairopeningmustbefreeatalltimes.•Positionthecombustionairintaketobesurethatex-
haustfumescannotbesuckedinwiththecombustionair.
•Donotarrangethecombustionairintaketopointingagainstthewindblast.
•Thecombustionairintakemustnotgetcloggedwithdirtandsnow.
•Installthecombustionairintakesystemslopingslightlydownwards.Ifnecessary,makeadrainholeapprox.Ø5mmatthelowestpointtodrainoffcondensation.
Combustion air system
Mounting the combustion air system
Theuniversalinstallationkitincludesaflexiblecombus-tionairhose,innerØ25mm,1000mmlong.Ifnecessarytheflexiblecombustionairhosecanbeshortenedto20cmorlengthenedtomax.2mdepend-ingontheinstallationconditions.Useapipeclip(tighteningtorque3+0.5Nm)tofixtheflexiblecombustionairhosetotheheaterandusehoseclipsorcabletiestofixinsuitablepositions.Fitanendsleeveaftercompletingtheinstallation.
The„Plus“installationkitincludesacombustionairintakesilencerwithaflexibleconnectionhose(innerdiameter25mm).Useapipeclip(tighteningtorque3+0.5Nm)tofixtheflexibleconnectionhosetotheheaterandusehoseclipsorcabletiestofixinsuitablepositions.Fitanendsleeveaftercompletingtheinstallation.
1 Combustionairhose,di=25mm2 Combustionairsilencer,
–Includedinthe“Plus”installationkit3 Exhaustpipe,di=24mm4
Exhaustsilencer5 Intake/outletopening–protectfromwind,
snow,dirtandwater.6 Endsleeve,combustionair7 Endsleeve,exhaust8
Combustionairconnection9 Exhaustconnection10
Endsleeve,combustionair11 Hoseclip12 Exhausthoseclip
Installation3
Please note!
•ForAirtronic andAirtronic
Mheatersacombustionairintakesilencercanbefittedinsteadofthecombustionairhosetoreducethenoiselevel.OrderNo.seesparepartslistorproductoverview.
• Comply with the regulations and safety instructions for this
chapter on page 4 – 7.
max.2m
min.0.2mmin.0.2–max.2m
-
24
Installation3
1 Correctconnection2 Incorrectconnection–bubbleformation
Fuel supply
Mounting the dosing pump, routing the fuel pipes and mounting
the fuel tank
The following safety instructions must be observed when mounting
the dosing pump, routing the fuel pipes and mounting the fuel
tank.Deviations from the instructions stated here are not
allowed.Failure to comply can result in malfunctions.
Danger!Risk of fire, explosion, poisoning and injuries!
Caution when handling fuel.
•Switchoffthevehicleengineandheaterbeforerefuel-lingandbeforeworkingonthefuelsupply.
•Nonakedlightswhenhandlingfuel.
•Donotsmoke.
•Donotinhalefuelvapours.
•Avoidanycontactwiththeskin.
Caution!Safety instructions for routing the fuel pipes!
•Onlyuseasharpknifetocutofffuelhosesandpipes.Interfacesmustnotbecrushedandmustbefreeofburrs.
•Thefuelpipefromthedosingpumptotheheatershouldberoutedatacontinuousrise.
•Fuelpipesmustbefastenedsafelytoavoidanydam-ageand/ornoiseproductionfromvibrations(recom-mendedclearanceofapprox.50cm).
•Fuelpipesmustbeprotectedfromanymechanicaldamage.
•Routethefuelpipessothatanydistortionofthevehi-cle,enginemovementsetc.cannothaveanylastingeffectontheservicelife.
•Usehoseclipstosecureallhoseconnectionsinthefuelsupply(tighteningtorque1+0.2Nm).
•Partscarryingfuelmustbeprotectedfrominterferingheat.
•Neverrouteorfastenthefuelpipestotheheaterorvehicleexhaustsystem.Atcrossings,alwaysensureadequateheatclearance,ifnecessaryattachheatdeflectionplatesorprotectivehose(ForOrderNo.ofprotectivehose,seeproductoverview).
•Drippingorevaporatingfuelmustneverbeallowedtocollectonhotpartsorigniteonelectricsystems.
•Whenconnectingfuelpipeswithafuelhose,alwaysmountthefuelpipesinabuttjointtopreventanybub-blesfromforming.
Safety instructions for fuel pipes and fuel tanks in buses and
coaches
•Inbusesandcoaches,fuelpipesandfueltanksmustnotberoutedthroughthepassengercompartmentordriver’scab.
•Fueltanksinbusesandcoachesmustbepositionedinsuchawaythattheexitsarenotindirectdangerfromapossiblefire.
Please note!
•Complywiththeregulationsandsafetyinstructionsforthischapteronpage4–7.
•Fornoisereasons,donotrigidlyfitfuelpipesontostructuralsoundtransferringcomponents.
Aspongerubberhosecanbepushedoverthefueltubesfornosereduction.
-
25
Fuel supply
Fuel feed point with T-piece from the fuel supply line from the
tank fitting to the vehicle engine
1 Fuelflowline,vehicletank2
Tothevehicle‘sengine,mechanicalfuelorinjection
pump3 Tpiece,868or106104 Dosingpump5 Fuelpipe,4x1(di=Ø2mm)6
Fuelpipe,6x2(di=Ø2mm)7 Fuelhose,5x3(di=Ø5mm)8*
Fuelpipe,4x1.25(di=Ø1,5mm)9 AdapterØ6/410
Fuelhose,3.5x3(di=Ø3.5mm), approx.50mmlong11 Fuelhose,5x3(di=Ø5mm),
approx.50mmlong12 Pipeconnectors,da=Ø4mm13
Fuelfilterrequiredforcontaminatedfuelonly.
*
Ifnecessary,afuelpipe4x1(di=Ø2mm)canbeusedfordieselheatersinsteadofthefuelpipe4x1.25(di=Ø1.5mm),Item(8).
Thedetailsregardingthepipelengthsremainun-changed.
Thefuelpipe,4x1mustbeorderseparately.OrderNo.seesparepartslistorproductoverview.
Installation3
•InserttheTpiece(3)inthefuelflowlineupstreamofthefeedpump.
•Items(5),(9)and(12)areincludedinthe„Plus“instal-lationkitonly.
•Item(6)isincludedintheuniversalinstallationkitonly.•Items(7)and(13)mustbeorderedseparately.The
orderno.isgivenintheproductoverview.
Please note!
Installation position of the T-piece
Use the installation positions shown in the diagram when
inserting a T-piece.
1 Directionofflowfromthefueltank2
Directionofflowtothevehicleengine
Possible pipe lengths
Intake sideAirtronica=max.5m
Airtronic Ma=max.2m
Pressure sideDieselheaters•Forsuctionpipedi=Ø2mm,
b=max.6m•Forsuctionpipedi=Ø5mm, b=max.10m
Petrolheater•b=max.4m
-
26
Fuel feed point with tank connection – ascending pipe,
integrated in the vehicle tank or in the tank fitting
1 Tankconnectionformetaltank di=Ø2mm,da=Ø6mm2
Tankconnectionfortankfitting di=Ø2mm,da=Ø4mm3 Dosingpump4
Fuelpipe,4x1(di=Ø2mm)5 Fuelpipe,6x2(di=Ø2mm)6
Fuelhose,5x3(di=Ø5mm)7 Fuelfilterrequiredforcontaminatedfuelonly.8*
Fuelpipe,4x1.25(di=Ø1,5mm)9 Pipeconnectors,da=Ø4mm10
Fuelhose,3.5x3(di=Ø3.5mm) approx.50mmlong11 AdapterØ6/412
Fuelhose,5x3(di=Ø5mm), approx.50mmlong
*
Ifnecessary,afuelpipe4x1(di=Ø2mm)canbeusedfordieselheatersinsteadofthefuelpipe4x1.25(di=Ø1.5mm),Item(8).
Thedetailsregardingthepipelengthsremainun-changed.
Thefuelpipe,4x1mustbeorderseparately.OrderNo.seesparepartslistorproductoverview.
Fuel supply
•Items(2),(4),(8),(9)andtheconnectionpartsareincludedinthe“TankConnection”kit,OrderNo.221000201300(The“TankConnection”kitisincludedinthe„Plus“installationkit).
•Item(5)isincludedintheuniversalinstallationkitonly.•Item(11)isincludedinthe“Plus”installationkitonly.•Items(6)and(7)mustbeorderedseparately.The
orderno.isgivenintheproductoverview.•Wheninstallingtankconnectionmaintainaminimum
distanceof50±2mmfromtheendoftheriserpipeandthebottomofthetank.
•Consultthevehiclemanufacturerbeforeinstallingthetankconnectioninametaltank.
Installation3
Caution!Safety instructions for the fuel supply!
• The fuel must not be conveyed by gravity or overpressure in
the fuel tank.• Withdrawal of fuel after the vehicle’s fuel pump is
not allowed.•Whenthepressureinthefuelpipeismorethan
0.2bartomax.4,0bar,useapressurereducer(orderno.221000200800)orseparatetankconnection.
•Whenthepressureinthefuelpipeismorethan4,0barorthereisanonreturnvalveinthereturnpipe(inthetank),aseparatetankconnectionmustbeused.
• When using a T-piece in a plastic pipe, always use support
sleeves in the plastic. Connect the T-piece and the plastic pipe
with corresponding fuel hoses and secure with hose clips.
Please note!
Possible pipe lengthsIntake sideAirtronica=max.5m
Airtronic Ma=max.2m
Pressure sideDieselheaters•Forsuctionpipedi=Ø2mm,
b=max.6m•Forsuctionpipedi=Ø5mm, b=max.10m
Petrolheater•b=max.4m
-
27
Possible suction and pressure height of the dosing pump
Pressure height from vehicle tank to dosing pump: a = max. 3000
mm
Intake height in pressure-less vehicle tank: b = max. 1000 mm
for dieselb = max. 1500 mm for petrol
Intake height in vehicle tanks with withdrawal by negative
pressure (valve with 0.03 bar in tank cap): b = max. 400 mm
Pressure height of the dosing pump to the heater: c = max. 2000
mm
Check tank venting.
1 Connectiontoheater2 Max.fuellevel3 Min.fuellevel
Installation3
Fuel supply
Installation position of the dosing pump
Always mount the dosing pump with the pressure side rising
upwards. Every installation position over 15° is allowed, although
an installation position between 15° and 35° is preferable.
1 Installationpositionbetween0°and15°isnotal-lowed.
2 Preferredinstallationpositioninrange15°to35°.3
Installationpositioninrange35°to90°isallowed.
Caution!Safety instructions for installing the dosing
pump•Alwaysmountthedosingpipewiththepressureside
risingupwards–minimumincline15°.
•Protectthedosingpumpandfilterfromintolerableheat,donotmountneartothesilencersandexhaustpipes.
Please note!
-
28
Installation3
Fuel supply
Caution!Fuel supply safety
informationItisnotpermittedtooperatetheheaterwithunap-provedfuel/fuelmixturesortheadditionofusedoil.Failuretocomplywiththiscanleadtopersonalinjuriesaswellasamalfunctionordamagetotheheater.Onlythefuelapprovedbythemanufacturerorbythevehiclemanufactureristobeused.
Fuel quality for petrol
heatersTheheaterrunswithoutproblemsonnormalcommer-cialpetrolaccordingtoDINEN228.
Fuel quality for diesel
heaters•Theheaterrunswithoutproblemsonnormalcom-
mercialdieselfuelaccordingtoDINEN590.
Duringthewintermonthsthedieselfuelisadapted
tolowtemperaturesfrom0°Cto–20°C.Problemscanthereforeonlyariseifoutdoortemperaturesareextremelylowwhichalsoappliestothevehicle‘senginepleaserefertothevehiclemanufacturer‘sregulations.
•Inspecialcasesandatoutdoortemperaturesabove0°CtheheatercanalsoberunonheatingoilELac-cordingtoDIN51603.
•Iftheheaterisrunfromaseparatetank,pleasecom-plywiththefollowingrules:
–ifoutdoortemperaturesover0°C,
UsedieselfuelaccordingtoDINEN590.
–ifoutdoortemperaturesfrom0°Cto–20°C,
UsewinterdieselfuelaccordingtoDIN590.
ifoutdoortemperatures–20°Cto–40°C,
UseArcticDieselorPolarDiesel.
Please note!
Afterrefuellingwithwinterorcolddiesel,thefuelpipesandthemeteringpumpmustbefilledwiththenewfuelbylettingtheheaterrunfor15min!
Operation with biodiesel (FAME)
Airtronic The heater is not approved for operation with bio
diesel fuel (FAME). Up to 10 % bio diesel fuel (FAME) may be
added.
Airtronic M The diesel heater is approved for operation with bio
diesel fuel (FAME) according to DIN EN 14 214.
•Biodieselfuel(FAME)accordingtoDINEN14214–duringthewintermonthsisadaptedtolowtem-
peraturesfrom0°Cto–20°C.–TheFlowabilityreducesattemperaturesbelow0°C.
•Whenusing100%biodiesel,theheatershouldbeoperatedtwiceayearwithdieselfuel(inthemiddleandattheendofaheatingperiod)inordertoburnoffanypossiblebiodieselresiduesdeposited.
Todoso,letthevehicletankrunalmostemptyandthenfillwithdieselfuel.Whilerunningonthistankfilling,switchtheheateron2to3timesfor30minutesatatimeatthehighesttemperaturesetting.
•Whenoperatingwithdiesel/biodieselmixturesofupto50%biodiesel,intermediateoperationwithpuredieselfuelisnotnecessary.
Please note!
-
29
Operation and function4
Operating instructions
The heater is operated by a control element.Detailed operating
instructions are enclosed with the control unit.
The workshop / garage installing the heater will issue you with
the operating instructions.
Important instructions for operation
Safety checks before the startAfter a lengthy period of non-use
(summer months) check that all parts fit securely (tighten screws
where necessary).Check the fuel system visually for any leaks.
Heating at high altitudes•
upto1500maltitude,heatingmodeispossiblewit-
houtaltitudeadjustment.
•
from1500m–3000m,heatingmodeforshortstays(e.g.ifcrossingapassorstoppingforabreak)ispossiblewithoutadjustingtheheateraltitude.
Incaseofalengthystay,e.g.wintercamping,itisnecessarytoadjusttheheater‘saltitude.
Theheater‘saltitudeisadjustedbyinstallinganairpressuresensor;thisisincludedinthealtitudekit–OrderNo.221000332200.
Please note!
Heaterssuitableforhighaltitudesarelabelledwith“HKit”onthesidenameplate.
Initial commissioning
The following points are to be checked by the com-pany
installing the heater during initial commissioning.
•Afterinstallationoftheheater,thecoolantcircuitandthewholefuelsupplysystemmustbeventedcarefully.Complywiththeinstructionsissuedbythevehiclemanufacturer.
•Duringthetrialrunoftheheater,checkallwaterandfuelconnectionsforleaksandfirmfitting.
•Iftheheatershowsafaultduringoperation,findandeliminatethecauseofthefaultusingadiagnosisunit.
Please note!
Duringtheinitialstartupoftheheater,odourscanbeproducedforashorttime.Thisisfullynormalduringthefirstfewminutesofoperationanddoesnotindicateamalfunctionintheheater.
Please note!
-
30
Description of functions
Switching on
When the heater is switched on, the control lamp in the control
element lights up.The glow plug is switched on and the fan starts
at low speed.
Please note!
If there is still too much residual heat in the heat exchanger
from when the heater was last used, firstly only the fan starts up
(cold blowing).Once the residual heat has been cleared, the heater
starts.
Starting Airtronic
After approx. 65 seconds the fuel supply starts and the fuel /
air mixture in the combustion chamber ignites.Once the combined
sensor (flame sensor) has de-tected the flame, the glow plug is
switched off after 60 seconds. The heater is now in standard
operation.
Starting Airtronic M
After approx. 60 seconds the fuel supply starts and the fuel /
air mixture in the combustion chamber ignites.After the flame
sensor has detected the flame, the glow plug is switched off after
approx. 90 sec. The heater is now in standard operation.After
another 120 seconds, the heater has reached the “POWER” stage
(maximum fuel quantity, maxi-mum fan speed).
Temperature selection with the control element
Thecontrolcanbeusedtopreselectaninteriortem-perature.Theresultingtemperaturecanbewithintherangeof+10°Cto+30°Canddependsontheselectedheater,onthesizeofthespacetobeheatedandonthepre-vailingoutdoortemperature.Thesettingtobeselectedatthecontrolisanempiricalvalue.
Operation and function4
Control in the heating mode
During the heating mode, the room temperature or the temperature
of the sucked in heating air is constantly measured.If the
temperature is higher than the temperature selected on the control
element, the heater starts to regulate its output. There are 4
control stages so that the outflow of heat produced by the heater
can be adjusted finely to the heating requirements. Fan speed and
fuel quantity correspond to the particular control stage.If the set
temperature is still exceeded in the smallest control stage, the
heater goes to the “OFF” stage with the fan running on for approx.
4 minutes to cool off. Then the fan continues at minimum speed
(circula-tion mode) or is switched off (fresh air mode) until the
heater is started again.
Ventilating mode
In the ventilating mode, first the changeover switch “heating /
venting” has to be activated and then the heater is switched
on.
Switching off
When the heater is switched off, the control lamp goes off and
the fuel supply is switched off.The fan runs on for approx. 4
minutes to cool down.While the fan is running on, the glow plug is
switched on for approx. 40 seconds to clean.Special case:If no fuel
has been supplied or if the heater is in the “OFF” stage until it
is switched off, the heater is stopped without any after
running.
-
31
Forced shutdown in ADR mode (only for diesel heaters 24
volt)
In vehicles for the transport of dangerous goods (e.g. tanker
trucks), the heater must be switched off be-fore the truck drives
into a danger area (refinery, fuel service station, etc.).Failure
to comply results in the heater switching off automatically
when:•Thevehicleengineisswitchedoff.•Anadditionalunitisstartedup(e.g.auxiliarydrivefor
unloadingpumpetc.).The fan then runs on for max. 40 seconds.
Control and safety devices
•Iftheheaterdoesnotignitewithin90secondsafterstartingthefuelpump,thestartisrepeated.Iftheheaterstilldoesnotigniteafteranother90secondsofpumpingfuel,theheaterisswitchedoff,i.e.thefuelsupplyisoffandthefanrunsonforapprox.4min-utes.
•Iftheflamegoesoffbyitselfduringoperation,theheaterisrestarted.Iftheheaterdoesnotignitewithin90secondsafterthefuelpumphasstarted,orignitesandgoesoffagainwithin15minutes,theheaterisswitchedoff,i.e.thefuelsupplyisoffandthefanrunsonforapprox.4minutes.Thisstatuscanberemediedbybrieflyswitchingoffandonagain.Donotrepeattheswitchingoff/onroutinemorethantwice.
•Inthecaseofoverheating,thecombinedsensor(flamesensor/overheatingsensor)triggers,thefuelsupplyisinterruptedandtheheaterswitchedoff.Oncethecauseoftheoverheatinghasbeenelimi-nated,theheatercanbere-startedbyswitchingoffandonagain.
•Iftheloweroruppervoltagelimitisreached,theheaterisswitchedoffafter20seconds.
•Theheaterdoesnotstartupwhentheglowplugisdefectorwhentheelectricleadtothedosingpumpisinterrupted.
•Ifthecombinedsensor(flamesensor/overheatingsensor)isdefectortheelectricleadinterrupted,theheaterstartsupandisthenswitchedoffagainduringthestartphase.
•Thespeedofthefanmotorismonitoredcontinu-ously.Ifthefanmotordoesnotstartuporifthespeeddeviatesbymorethan10%,theheaterisswitchedoffafter30sec.
•Whentheheaterisswitchedoff,theglowplugis
switchedonfor40seconds(after-glowing)whilethefanrunsontocleanoffanycombustionresidues.
Please note!
Do not switch the heater off and on again more than twice.
Operation and function4
Emergency shutdown – EMERGENCY OFFIf an emergency shutdown –
EMERGENCY OFF – is necessary during operation, proceed as follows:•
Switch the heater off with the control or• pull the fuse out or•
disconnect the heater from the battery.
-
32
Electrical system5
Heater
wiringTheelectroniccontrolboxisintegratedintheheater,whichconsiderablysimplifiesthewiringrequiredduringinstallation.
Caution!Safety instructions for wiring the heater!The heater is
to be connected up electrically accord-ing to the EMC
directives.EMC can be affected if the heater is not connected up
correctly. For this reason, comply with the following
instructions:
•Ensurethattheinsulationofelectricalcablesisnotdamaged.Avoid:chafing,kinking,jammingorexpo-suretoheat.
•Inwaterproofconnectors,sealanyconnectorcham-bersnotinusewithfillerplugstoensuretheyaredirt-proofandwater-proof.
•Electricalconnectionsandgroundconnectionsmustbefreeofcorrosionandfirmlyconnected.
•Lubricateconnectionsandgroundconnectionsout-sidetheheaterinteriorwithcontactgrease.
Please note!
Comply with the following when wiring the heater and the control
element:
•Withtheappropriateelectricalwiring,theheaterfulfilstheADRregulations;pleaserefertothecircuitdiagramsattheendofthisdocument.
•Electricalleads,switchgearandcontrollersmustbearrangedinthevehiclesothattheycanfunctionperfectlyundernormaloperatingconditions(e.g.heatexposure,moistureetc.).
•Thefollowingcablecrosssectionsaretobeusedbetweenthebatteryandheater.Thisensuresthatthemax.tolerablevoltagelossinthecablesdoesnotexceed0.5Vfor12Vor1Vfor24Vratedvoltage.
Cablecrosssectionsforacablelengthof(pluscable+minuscable):–upto5m=cablecrosssection4mm²–from5to8m=cablecrosssection6mm²
•fthepluscableistobeconnectedtothefusebox(e.g.terminal30),thevehiclecablefromthebatterytothefuseboxmustbeincludedinratingtheoverallca-blelengthandpossiblyre-dimensionedifnecessary.
•Insulateunusedcableends.
-
33
1.1 Burnerengine1.2 Glowplug1.5 Overheatingandflamesensor2.1
Controller2.2 Dosingpump2.7 Mainfuse 12volt=20A 24volt=10A2.7.1
Fuse,actuation5A5.1 Battery5.2.1 Batteryoperationswitchd)
(operation,e.g.controlledbytheignitionkey)5.2.2
Batteryseparatingswitchd) (EmergencyofffunctionforADR/ADR99)5.3
AuxiliarydriveHA+5.3.1 Switch,auxiliarydrive5.5 GeneratorD+
a)
Connectionofthecontrolunitandexternalsensoraccordingtothecircuitdiagram“con-trolunits”
•rt Powersupply,plus–terminal30 •ge Switchonsignal–S+ •gr
Actualtemperature •wsrt Switchoffburglaralarmsystem,
PIN15,positivesignaloutputfor relay,Imax=200mA
forADR–feedbacksignalfortimer
•br Powersupply,minus–terminal31 •blws Diagnosis •grrt
Nominaltemperature •brws Referencesignalsensor
b) Option Activationofvehicleblowerand/orseparate
freshairfanThepositivesignalisonlyappliedduringthe“Low”controlstage(PIN16,positivesignalforrelay,Imax=200mA)
c)
WiringforoperationtoADR(HGVvehicletransportingdangerousgoods,e.g.tankertruck)
d)
Whenonlyoneswitchingelementisusedforitem5.2.1and5.2.2itmustbeensuredthatonactivatingthefunction“openthebatteryseparatingswitch”(EMERGENCYOFFfunc-tionforADRetc.),theswitchalwaysseparatesimmediately(regardlessoftheheaterstatus)andalltheheatercircuitsaredisconnectedfromthebattery.
Parts list for the circuit diagramsAirtronic / Airtronic M
andAirtronic / Airtronic M – ADR mode
Electrical system5
Please note!
CircuitdiagramforAirtronic /Airtronic
Monpage34.CircuitdiagramforAirtronic /Airtronic MADRonpage35.
-
34
Airtronic / Airtronic M
252069009801BPartslistpage32
Electrical system5
-
35
Electrical system5
Airtronic / Airtronic M – ADR mode
252069009601CPartslistpage32
-
36
EasyStart R+
1 Terminal31(negative) 2 –– 3 Ventilate(switchingsignal–) 4
DATcable 5 Pushbutton/LED(negative) 6 Temperaturesensor(negative) 7
Terminal30(positive) 8 S+(switchingonsignal) 9 LED(positive)10
Diagnosiscable(Kline)11 Pushbutton(negative)12
Temperaturesensor(positive)
EasyStart R
1 Terminal31(negative) 2 –– 3 –– 4 DATcable 5
Pushbutton/LED(negative) 6 –– 7 Terminal30(positive) 8
S+(switchingonsignal) 9 LED(positive)10 Diagnosiscable(Kline)11
Pushbutton(negative)12 ––
Pin assignment at connector B1
EasyStart T
1 Terminal30(positive) rt 2 S+(switchingonsignal) ge 3
Terminal31(negative) br 4 DATcable vi 5 Diagnosiscable(Kline) bl/ws
6 Terminal58 gr/sw 7 Temperaturesensor(positive) gr 8
Temperaturesensor(negative) br/ws 9 –– ––
Electrical system5
Cable colourssw = blackws = whitert = redge = yellowgn = greenvi
= violetbr = browngr = greybl = blueli = purple
Parts list, circuit diagrams EasyStart R+ / R / T and EasyStart
T - ADR mode
2.15.1 Sensor–roomtemperature,display
(includedintheEasyStartR+scopeofsupply,
optionalforEasyStartR/T)2.15.9
Sensor–outdoortemperature,display
3.1.7 ”ON/OFF“button3.1.16 Radioremotecontrolbutton3.1.17
”Minicontroller“controlunit
3.2.15 EasyStartTtimer
3.3.9 EasyStartRradioremotecontrol (stationaryunit)3.3.10
EasyStartR+radioremotecontrol (stationaryunit)
3.6.1 Adaptercable
3.8.3 Antenna
a) Connectionofcontrolunitsattheheaterc) Terminal58(lighting)d)
Parkingventilationwithvehicleblower(op-
tional)e) EasyStartTtimerconnectiong)
External”ON/OFF“button(optional)h)
Parkingventilationwithvehicleblower(op-
tional)x) ADRjumpery) Connectandinsulatecables
•Thetimer/radioremotecontrolmustbeconnectedinaccordancewiththecircuitdiagrams(page37–41).
•Insulateunusedcableends.•Connectorsandbushhousingsareshownfromthe
cableinletside.•Youmustdefinitelycreatethejumpermarkedinthe
circuitdiagramwithy.
Please note!
Pin assignment at the stationary unit connector
-
37
Electrical system5
252361009701CPartslistpage36
Circuit diagram - EasyStart R+ and EasyStart R+ in combination
with EasyStart T
-
38
Electrical system5
Partslistpage36
252361009705B
Circuit diagram – EasyStart R in combination with mini
controller
-
39
Electrical system5
Partslistpage36
252361009702B
Circuit diagram – EasyStart R+ in combination with EasyStart
T
-
40
Electrical system5
Partslistpage36 252361009703A
Circuit diagram - EasyStart T and EasyStart T in combination
with EasyStart T
-
41
Electrical system5
Partslistpage36 252361009704A
Circuit diagram - ADR modeEasyStart T and EasyStart T in
combination with EasyStart T
-
42
Electrical system5
Parts list for the circuit diagrams for the control units and
ADR mode controls
2.15.9 Sensor–outdoortemperature,display2.15.10
Sensor–controltemperature,external(interior)3.1.9
Changeover„heating/venting“3.1.17 Minicontroller3.2.8
Moduletimer(ADRpotentiometer)3.2.14 Timer,mini–12/24volt
a) Connectionofcontrolelementsattheheater •rt
Powersupply,plus–terminal30 •ge Switchonsignal–S+ •gr
Actualtemperature •wsrt Switchoffburglaralarm
(ADR–feedbackfortimer) •br Powersupply,minus–terminal31 •blws
Diagnosis •grrt Nominaltemperature •brws
Groundconnectionforexternaltem-
peraturesensorandnominaltemperaturec) Lighting,terminal58e)
Connection,Sensor–controltemperature,
external(interior)g) Connection,externalheatingbuttonh)
Connection,radioremotecontrolTP4ij)
Connection,Sensor–outdoortemperature,
displayl) Connection,„heating/ventilation“selector
switch(option).Tostart:Actuatechangeover
switch„heat/ventilate“,thenswitchonthe heaterz)
Lighting,terminal58
Connectorsandbushhousingsareshownfromthecableinletside.
Please note!
Circuitdiagramsforthecontrolsonpage43and44.CircuitdiagramsfortheADRcontrolsonpage45.
Cable colourssw = blackws = whitert = redge = yellowgn = greenvi
= violetbr = browngr = greybl = blueli = purple
-
43
Electrical system5
Partslistpage42
Circuit diagram for control units
-
44
Electrical system5
Partslistpage42
Circuit diagram for control units
-
45
Electrical system5
Partslistpage42
Circuit diagram, ADR mode controls
-
46
Troubleshooting / Maintenance / Service6
In case of faults, please check the following points
• If the heater does not start after being switched on: – Switch
the heater off and on again. • If the heater still does not start,
check whether: – There is fuel in the tank? – The fuses are OK? –
The electrical cables, connections etc. are OK? – Anything is
clogging the combustion air supply or exhaust system?
Troubleshooting
If the heater remains faulty even after these points have been
checked, or another malfunction occurs in your heater, please
contact:
•Forinstallationexworks,yourcontractworkshop.
•Forsubsequentinstallation,theworkshopwhoinstalledyourheater.
Please note that warranty claims can be become void if the
heater is changed by a third party or by this installation of third
party parts.
Maintenance
instructions•Switchtheheaterononceamonthforabout10min-
utes,evenoutsidetheheatingperiod.
•Beforetheheatingperiodstarts,theheatershouldundergoatrialrun.Ifpersistentextremesmokedevel-ops,unusualburningnoisesoraclearfuelsmellcanbeperceivedorifelectric/electronicpartsheatup,theheatermustbeswitchedoffandputoutofservicebyremovingthefuse.Inthiscase,theheatershouldnotbestartedupagainuntilithasbeencheckedbyqualifiedstaffwhohavebeentrainedonEberspächerheaters.
•Checktheopeningsofthecombustionairsupplyandexhaustsystemafterlongerstandstillperiods,cleanifnecessary!
Service
If you have any technical queries or problems with your
pre-heater, dial the following service phone number:
HotlinePhone. 0800 / 12 34 300
Fax hotlineFax 01805 / 26 26 24
Outside of Germany, please contact the respective national
Eberspächer service agent.
Please note!
-
47
Environment7
Certification
The high quality of Eberspächer’s products is the key to our
success.To guarantee this quality, we have organised all work
processes in the company along the lines of quality management
(QM).Even so, we still pursue a large number of activities for
continuous improvement of product quality in order to keep pace
with the similarly constantly grow-ing requirements made by our
customers.All the steps necessary for quality assurance are
stipulated in international standards.This quality is to be
considered in a total sense.It affects products, procedures and
customer / sup-plier relationships.Officially approved public
experts assess the system and the corresponding certification
company awards a certificate.
Eberspächer has already qualified for the following
standards:
Quality management as per DIN EN ISO 9001:2000 and ISO/TS
16949:1999
Environment management system as per DIN EN ISO 14001:1996
Disposal
Disposal of materialsOld devices, defect components and
packaging material can all be separated and sorted into pure-grade
factions so that all parts can be disposed of as required in an
environment-friendly manner or recy-cled where applicable.Electric
motors, controllers and sensors (e.g. temper-ature sensors) are
deemed to be “electronic scrap”.
Dismantling the heaterThe heater is dismantled according to the
repair stages in the current troubleshooting / repair
instruc-tions.
PackagingThe packaging of the heater can be kept in case it has
to be sent back.
EU Declaration of Conformity
Themanufacturer:
J. Eberspächer GmbH & Co. KG
Address:Eberspächerstraße24D-73730Esslingen
herewithdeclaresthatthefollowingproduct:
Productname Vehicle heater
Type Airtronic Airtronic M
Version D2 B3 PlusB4D3D4D4 Plus
fulfilstherequirementsofthefollowingECDirectives:a)
Heatingsystemsdirective2001/56/EC Revisionstatus2006/119/EC
b) Radiointerference(EMC)ofvehicles72/245/EEC,
Revisionstatus2006/28/EC
c) HeatercontrolECE-R122, Revisionstatus00
d) EMCofvehiclesECE-R10, Revisionstatus03
ThefollowingECDirectivesandUNregulationshavebeenusedtoassesstheproduct:2001/56/EC;72/245/EEC;ECE-R122;ECE-R10
-
48
List of key words A – Z
Keyword Page
AAccident prevention
................................................... 7ADR
..........................................................................
16Altitude
.....................................................................
29Ambient temperature ........................................ 12 –
14
CCable harness connection
....................................... 18Certificates
...............................................................
47Circuit diagrams ......................34, 35, 37 – 41, 43 –
45Combustion air system
............................................. 23Control devices
........................................................ 31Control
in heating mode ...........................................
30Contents
.....................................................................
2
DDangerous goods ...............................................
16, 31Declaration of conformity
......................................... 47Description of
functions ............................................ 30Disposal
....................................................................
47Dosing pump ....................................................
24 – 27
EElectronic components ................................. 33, 36,
42Emergency off
..........................................................
31Environment management .......................................
47EU Declaration of Conformity ...................................
47Exhaust system
........................................................ 22
FFaults
........................................................................
46Fastening
..................................................................
19Fan operation
...........................................................
30Forced shut-down
.................................................... 31Formation of
air bubbles .......................................... 24Fuel
supply ................................................... 5, 24 –
28Fuel consumption ............................................. 12
– 14Fuel quality
...............................................................
28
HHeat flow
........................................................... 12 –
14Hotline
......................................................................
46
Keyword Page
IIntroduction
............................................................ 4,
5Installation
........................................................ 16 –
28Installation area
.................................................. 16,
17Interference suppression class ........................ 12 –
14Initial commissioning
................................................ 29Installation
location ............................................. 16,
17Installation position
................................................... 18Information
.................................................................
4Important instructions
............................................... 29
LList of abbreviations
................................................. 49
MMaintenance
.............................................................
46Main dimensions
...................................................... 15
NNameplate
................................................................
20
OOperation
..................................................................
29Operating instructions
.............................................. 29
PPicture symbols
.......................................................... 4Power
consumption .......................................... 12 –
14Pressure height
........................................................ 27Pressure
side ...................................................... 25,
26Presentation
................................................................
4Purpose
......................................................................
4
RRated voltage
................................................... 12 –
14Regulations
............................................................. 5,
6
SSafety devices
.......................................................... 31Safety
check (before starting) .................................. 29Scope
of supply ................................................. 8 –
11Storage temperature ........................................ 12 –
14Statutory regulations
............................................... 5, 6Start procedure
........................................................ 30Suction
height ...........................................................
27Switching on
.............................................................
30Switching off
.............................................................
30
Lists8
-
49
Lists8
Keyword Page
TTechnical data
.................................................. 12 –
14Temperature selection
.............................................. 30Test symbol
.................................................................
5Text structure
..............................................................
4T-piece
......................................................................
25Transport
..................................................................
16Troubleshooting
........................................................ 46
UUse
.............................................................................
4
VVoltage
.............................................................. 12 –
14Voltage limit
...................................................... 12 – 14
WWeight
.............................................................. 12 –
14 Wiring
.......................................................................
32
List of abbreviations
ADREuropeanagreementabouttheinternationaltransportofdangerousgoodsontheroad.
EC Type
approvalPermitawardedbytheFederalVehicleOfficefortheproductionofaheaterforinstallationinmotorisedvehicles.
EMC directiveElectromagneticcompatibility.
JE partnerJ.Eberspächerpartner.
FAMEBiodieselaccordingtoDINV14214.
List of key words A – Z
-
Sub
ject
toc
hang
es
P
rinte
din
Ger
man
y
©J
.Ebe
rspä
cher
Gm
bH&
Co.
KG
www.eberspaecher.com
J.EberspächerGmbH&Co.KGEberspächerstr.24D73730EsslingenTelefon071193900Telefax07119390643info@eberspaecher.com