Air Force Sustainment Center Corrosion Impacts within the Air Force Sustainment Center Kevin Stamey, SES Director, Engineering & Technical Management AFSC/EN 6 June 2017 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
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Air Force Sustainment Center
Corrosion Impacts
within the
Air Force Sustainment Center
Kevin Stamey, SESDirector, Engineering & Technical Management
AFSC/EN
6 June 2017DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7
Introduction
2
Impact of Corrosion to the Air Force
AFSC Goals for corrosion cost reductions
▪ Reduce/eliminate Hazardous Materials risks
and costs
▪ Ensure product quality through
collaboration, when updating T.O.
▪ Resolve engineering dispositions faster
Conclusion
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7 3
Reference: Estimated Impact of
Corrosion on Cost & Availability
of DOD Weapon Systems –
FY17 Draft report
Air Force has highest
aviation & missiles
Study Segment Corrosion Cost
($ million)
Air Force aviation and missiles 5,325
Navy and Marine Corps aviation
and missiles
3,021
Army aviation and missiles 625
Other:
Navy vessels 3,849
Navy other equipment 1,178
Army ground vehicles 797
Army other equipment 450
Marine Corps ground vehicles 593
Air Force other equipment 213
Infrastructure and facilities 2,991
TOTAL DoD 19,042
Corrosion Cost = $5.3 Billion
Impact of Corrosion
to the Air Force
AFSC’s Corrosion:
Cost = $1.75 billion
Non-avail Hrs = 1.17 million hrs
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7 4
Air Force Aviation and Missile
Total Maintenance and Corrosion Costs:
Total Corrosion Cost increased by 42% between FY06 & FY15
Reference:
Estimated Impact
of Corrosion on
Cost & Availability
of DOD Weapon
Systems – FY17
Draft report
Impact of Corrosion
to the Air Force
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7 5
AF Aviation and Missile Corrosion Maintenance Actions -
Non-Available Hrs (NAHs)
Preventive Actions
Top 3 Maintenance Actions:
• Inspect/Test
• Clean & Wash
• Treat
are low cost maintenance that
eliminate higher cost
replacement/repair actions
Impact of Corrosion
to the Air Force
Reference: Estimated Impact of
Corrosion on Cost & Availability of DOD
Weapon Systems – FY17 Draft report
Maintenance
Actions
Corrosion
NAHs
Focus on safer, better performing products and processes to
protect weapon systems and reduce field/depot maintenance
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7
AFSC’s Goals for Cost Effective Readiness
during Corrosion Protection/Prevention:
▪ Reduce/eliminate
Hazardous Materials
risks and costs
▪ Ensure product quality
through collaboration,
when updating T.O.
▪ Resolve engineering
dispositions faster
AFSC’s Goals for
Corrosion Cost Reduction
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7 7
AFSC has authority to
manage bottom 3 levels
in protecting workers
from the HazMat during
corrosion protection &
prevention activities.
AFNWC and AFLCMC
has authority to address
top 2 levels with T.O.
change.
Most
Effective
Less
Effective
Weapon System Engineers are key to the most effective
method of addressing Hierarchy of Controls
Cost of HazMat
Assoc. with Corrosion Prevention
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7 8
Hrs Task
1.5 Don & Doff PPE (Work Force)
HazMat housekeeping &
paperwork (Support)
0.5 Housekeeping per Expanded
Standards
(regulations/requirements)
1.0 Lunch and breaks
4.5 Actual Production Work
0.5 Clean up at end of shift &
changing out processes
8.0 HOURS TOTAL
25% of
workday is
spent on
HazMat
related
activities
8-hours workday in Paint Hangar:
Required Maintenance Effort
Cost of HazMat
Assoc. with Corrosion Prevention
SOURCE: 569 AMXS/MXDPA
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7 9
Different PPEs for different jobs in Paint Hangar at Tinker:Required Maintenance Effort
Cost of HazMat
Assoc. with Corrosion Prevention
Source: 566 AMXS/MXDVA
Working in PPE is
slow and difficult.
Either substitute
hazardous materials
Ex: Cr-free product
Or remove the worker
from the threat
Ex: robotic laser
depaint
B r e a k i n g B a r r i e r s … S i n c e 1 9 4 7
Request DOEs
and Program
Offices
participate in
HMR GB and IPT
Reduce/Eliminate Hazardous
Materials costs and risks
10
Addressing HazMat Reduction:
1) Established HazMat Reduction Governance Board (HMR GB) to
take an enterprise approach in addressing reduction initiatives and
proliferation opportunities across AFLCMC, AFNWC and AFSC.