Air-Con Method 1 of 2

Method 1 of 2: Understanding Car Air Conditioning

1.

1

Realize that auto AC is basically a refrigerator in a weird layout. It's designed to

move heat from one place (the inside of your car) to some other place (the outdoors).

While a complete discussion of every specific model and component is well outside the

scope of this article, the following explanations of auto air conditioning should give you a

start on figuring out what the problem might be. This should also help you work with the

right pieces if fixing it yourself or it will help you to talk intelligently to someone you can

pay to fix it.

2

Become familiar with the major components to auto air conditioning:

Compressor: This compresses and circulates the refrigerant in the system

Refrigerant: On modern cars, this is usually a substance called R-134a, while

older cars have r-12 freon which is becoming increasingly more expensive and

hard to find, and also requires a license to handle. The refrigerant carries the heat.

Condenser: This changes the phase of the refrigerant from gas to liquid and expels

heat removed from the car.

Expansion valve (or orifice tube in some vehicles): This is somewhat of a nozzle

and functions to simultaneously drop the pressure of the refrigerant liquid, meter

its flow, and atomize it.

Evaporator: This transfers heat to the refrigerant from the air blown across it,

cooling your car.

Receiver/dryer: This functions as a filter for the refrigerant/oil, removing moisture

and other contaminants.

2.

3

Understand the air conditioning process. In a nutshell, the compressor puts the

refrigerant under pressure and sends it to the condensing coils. In your car, these coils are

generally in front of the radiator.

Compressing a gas makes it quite hot. In the condenser, this added heat and the

heat the refrigerant picked up in the evaporator is expelled to the air flowing

across it from outside the car. When the refrigerant is cooled to its saturation

temperature, it will change phase from a gas back into a liquid (this gives off a

bundle of heat known as the "latent heat of vaporization"). The liquid then passes

through the expansion valve to the evaporator, the coils inside of your car, where

it loses pressure that was added to it in the compressor. This causes some of the

liquid to change to a low-pressure gas as it cools the remaining liquid. This two-

phase mixture enters the evaporator, and the liquid portion of the refrigerant

absorbs the heat from the air across the coil and evaporates.

Your car's blower circulates air across the cold evaporator and into the interior.

The refrigerant goes back through the cycle again and again.

Method 2 of 2: Fixing the AC

1.

1

Check to see if all the R-134a leaks out (meaning there's nothing in the loop to carry

away heat). Leaks are easy to spot but not easy to fix without pulling things apart. Most

auto-supply stores carry a fluorescent dye that can be added to the system to check for

leaks, and it will have instructions for use on the can. If there's a bad enough leak, the

system will have no pressure in it at all. Find the low-side valve and with a gauge check

the PSI level.

Do not use anything else to poke in the valve to see if it will come out, this is

illegal. It's called venting.

2.

2

Make sure the compressor is turning.

Start the car, turn on the AC and look under the hood. The AC compressor is

generally a pump-like thing off to one side with large rubber and steel hoses going

to it. It will not have a filler cap on it, but will often have one or two things that

look like the valve stems on a bike tire. The pulley on the front of the compressor

exists as an outer pulley and an inner hub which turns when an electric clutch is

engaged.

If the AC is on and the blower is on, but the center of the pulley is not turning,

then the compressor's clutch is not engaging. This could be a bad fuse, a wiring

problem, a broken AC switch in your dash, or the system could be low on

refrigerant (most systems have a low-pressure safety cutout that will disable the

compressor if there isn't enough refrigerant in the system).

3.

3

Look for other things that can go wrong. The other sorts of problems that the AC

might be experiencing include: bad switches, bad fuses, broken wires, broken fan belt

(preventing the pump from turning), or seal failure inside the compressor.

4.

4 Feel for any cooling at all. If the system cools, but not much, it could just be low

pressure and you can top up the refrigerant. Most auto-supply stores will have a kit to

refill a system, complete with instructions.

Do not overfill! Adding more than the recommended amount of refrigerant will

not improve performance but actually will decrease performance. In fact, the

more expensive automated equipment found at nicer shops actually monitors

cooling performance in real-time as it adds refrigerant. When the performance

begins to decrease it removes refrigerant until the performance peaks again.