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About Us The group's manufacturing facilities are spread over 13 factories. These factories use state of the art manufacturing techniques and are equipped with up to date testing facilities to provide good quality products to our customers. Continuous Improvement programmes and constant interaction between management and people at various levels has created a team of highly motivated professionals. The group's R&D team using in-house facilities and through interaction with Universities and Technical Associations develops our products and processes continuously. Spiraget industrial gaskets manufactured by IGP Engineers Private Limited are market leaders in their category in India. Corirubber Rubber Expansion joints, Anti Vibration Mounts and Rubber Linings are increasingly popular. Lonestar metal expansion joints are leading players in the Expansion joint industry. Insapflex hose assemblies are very popular with heavy vehicle and Earth Moving Equipment manufacturers. Arudra is well known for its conveyor equipment and bullet cleaning of condensers. Aruchem has made great strides in high pressure boiler cleaning. Plastic injection moulding facilities at VP Engineers are on par with the best in the country. IGP Engineers Pvt. Ltd, INSAP Engineers Pvt. Ltd, ARUDRA Engineers Pvt. Ltd, CORI Engineers Pvt. Ltd, LONESTAR Industries & V.P. Engineers are all ISO Accredited Companies. IGP group cultivates long term relationships with its customers through custom designed world class products and services. 1. IGP ENGINEERS PVT LTD IGP Engineers is the flagship company of the IGP group. A pioneer in sealing technology, IGP is a leading manufacturer and exporter of all types of industrial gaskets including Spiral Wounds, Ring Joints, Camprofiles, Insulation gasket kits and Monolithic Insulation Joints. Established in the year 1955, we have more than 55 years of experience in the industry and are continuously growing and evolving with the most sophisticated technology. Leading by example and not compromising on quality, IGP Engineers is the first Indian gasket company to get the ISO/API accreditation. The gaskets are popularly known under the brand name ® The Corporate Headquarters, Engineering, Manufacturing and Marketing facilities are at Chennai, India. We also have our marketing offices at Mumbai, New Delhi and Kolkata in India. IGP has a global customer base and our products are exported to 43 countries worldwide. This includes countries like UK, US, Norway and Germany to name a few.
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Page 1: About Us

About Us

The group's manufacturing facilities are spread over 13 factories. These factories use state of the art manufacturing techniques and are equipped with up to date testing facilities to provide good quality products to our customers. Continuous Improvement programmes and constant interaction between management and people at various levels has created a team of highly motivated professionals. The group's R&D team using in-house facilities and through interaction with Universities and Technical Associations develops our products and processes continuously.

Spiraget industrial gaskets manufactured by IGP Engineers Private Limited are market leaders in their category in India.

Corirubber Rubber Expansion joints, Anti Vibration Mounts and Rubber Linings are increasingly popular. Lonestar metal expansion joints are leading players in the Expansion joint industry. Insapflex hose assemblies are very popular with heavy vehicle and Earth Moving Equipment manufacturers. Arudra is well known for its conveyor equipment and bullet cleaning of condensers. Aruchem has made great strides in high pressure boiler cleaning. Plastic injection moulding facilities at VP Engineers are on par with the best in the country.

IGP Engineers Pvt. Ltd, INSAP Engineers Pvt. Ltd, ARUDRA Engineers Pvt. Ltd, CORI Engineers Pvt. Ltd, LONESTAR Industries & V.P. Engineers are all ISO Accredited Companies. IGP group cultivates long term relationships with its customers through custom designed world class products and services.

1. IGP ENGINEERS PVT LTD

IGP Engineers is the flagship company of the IGP group. A pioneer in sealing technology, IGP is a leading manufacturer and exporter of all types of industrial gaskets including Spiral Wounds, Ring Joints, Camprofiles, Insulation gasket kits and Monolithic Insulation Joints. Established in the year 1955, we have more than 55 years of experience in the industry and are continuously growing and evolving with the most sophisticated technology. Leading by example and not compromising on quality, IGP Engineers is the first Indian gasket company to get the ISO/API accreditation.

The gaskets are popularly known under the brand name ®

The Corporate Headquarters, Engineering, Manufacturing and Marketing facilities are at Chennai, India. We also have our marketing offices at Mumbai, New Delhi and Kolkata in India. IGP has a global customer base and our products are exported to 43 countries worldwide. This includes countries like UK, US, Norway and Germany to name a few.

The main focus is on Oil & Gas, Power industry, Refineraries and Petro chemical industries. In-house Machine Building, Tooling and Computer Aided Design adds strength to our company. The products are designed and engineered to customer specifications by a team of highly motivated people.

Gaskets are supplied for both project installations and maintenance replacements. Customers rely on us for the best quality products and services provided in a competitive, timely and efficient manner.

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PRODUCTS

1. SPIRAL WOUND GASKETS

Spiral wound gaskets have proven to be the most reliable sealing element for use in difficult, critical and arduous duties. Spiral wound gaskets are used in Refinery, Petrochemical, Chemical, Steam lines and Process Industries, where they have many advantages over older types of gaskets.

These gaskets are manufactured to International specifications such as BS, API, ASME, DIN. We also manufacture to customer's specifications

They have a huge capacity to produce precision machined components.

Available in several standard shapes

 

SWR Spiral Wound Metaillic Gasket without centering ring

SCD Spiral Wound Metallic Gasket with centering device

SORSpiral Wound Metallic Gasket with centering ring. (Centering ring made of carbon steel stainless steel and other metals)

SIOSpiral Wound Metallic Gasket with inner & outer rings.  (Rings are made of carbon steel stainless steel and other metals)

SIOH Spiral Wound Metallic Gasket with outer ring supplied with bolt holes and inner rings

SIR Spiral Wound Metallic Gasket with inner rings. (Rings generally of stainless steel)

 

Spiral Wound Metallic Gasket 'W' type and Spiral Wound Metallic Gasket 'Inverted W' type are also available.

FLANGE STANDARDS

ASME/ANSIB16.5 MSS SP44 (ASME B16.47 SERIES A) (AWWA)

BS 1560, BS10, BS4504 DIN FLANGES, JIS FLANGES

API 605 (ASME B16.47 SERIES B) FRENCH NF STANDARD

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COMMON FILLERS USED

FILLERS MATERIALS                 MAX. WORKING TEMPERATURE

Graphite Mica 350 F (Temperature)

Graphite 99.8% purity 1200 C

Non asbestos 550 C

PTFE 250 C

Ceramic 1000 C

INNER AND OUTER RING

Carbon Steel, Stainless Steel 304,304L, 316,316L,316Ti,321,347, MONEL® 400,Inconel® 600,625,800, Incoloy® 800, 825, Nickel 200, Titanium, Hastelloy, Copper.

SPIRAL WOUND GASKET SIZES

Size & Shape as per Prevailing International standards or Customer needs can be produced.

GASKET COMPRESSION & CHOICE OF THICKNESS

Nom. Thickness                     Compressed Thickness

2.5 mm(.098 in) 1.9/2.1mm(.075/.085 in)

3.2 mm(.125 in) 2.4/2.6mm(.095/.105 in)

4.5 mm(.175 in) 3.2/3.45mm(.125/.135 in)

6.4 mm(.250 in) 4.6/4.8mm(.180/.190 in)

7.3 mm(.285 in) 4.7/4.9mm(.185/.195 in)

2. RING TYPE JOINT GASKETS

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Ring type Joint Gaskets are designed to seal by "initial line contact" or wedging action between the mating flange and the gasket. By applying pressure on the seal interface through bolt force, the softer metal of the gasket flows into the imperfections of the harder flange material, creating a very tight and efficient seal.

STANDARD RING JOINTS

Style R (Oval Octagonal )

The contact face is in oval shape. It provides a high reliabililty seal. These gaskets are manufactured in accordance to API 6A of ASME B16.20 to suit API613 and ASME/ANSI B16.5 Flanges. Fits the round and flat bottom ring groove flange.

Style R ( Octagonal )

More accurate in dimensions and surface finish than oval type because it consists of straight surfaces only. A higher torque load is required to flow the gasket material into imperfections of the flange facings. These gaskets comply with API6A of ASME B-16.20. to suit API 6B and ASME/ANSI B16.5 Flanges Fits only the modern flat bottom groove flange.

Style BX

The BX type RTJ gaskets are manufactured in accordance with API 6A and are suitable for use in high pressure API 6BX flanges. The gaskets form a metal to metal seal on assembly and the efficiency improves as internal pressure increases. All BX sizes have a pressure relief hole to equalize pressure across sealing faces.

Style RX

The RX type RTJ gasket is manufactured in accordance to API 6A and ASME B16.20 to suit API 6B and ASME/ANSI B16.5 flanges. The RX is a pressure energized version of the R octagonal gasket and fits the R type flat bottomed groove. The RX has an increased height and utilizes the internal system pressure to energize and improve the seal as internal pressure increases. Some RX sizes have a pressure relief hole to equalize pressure on both sides of the sealing faces.

SPECIAL RING JOINTS

Style IX

The IX-rings are designed and used where the NORSOK CFC (Compact Flange Connections) are in use. The rings come in three different kinds of steel and are coated with PTFE in varying colours in order to distinguish between them.

All markings should be on the inside of the ring.

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FLANGE MATERIAL

SERVICE TEMPERATURE

RING MATERIAL COLOUR

Carbon steel -50 C to +250 CCarbon steel CS360LT or low alloy steels, e.g. AISI 4140

Blue

Stainless steel -50 C to +250 C 22Cr Duplex Yellow

Stainless steel -50 C to +250 C 17/4-PH Orange

Stainless steel -101 C to +250 C Nickel alloys such as Alloy 625 or similar Black

 

Style AX

Ring type joints AX are used in H4 hydraulic connections-sub sea production equipments such as BOP or underwater christmas tree.

CARBON STEEL, SOFT IRON MONEL® 400 HASTELLOY B2 & C276

304 316Ti NICKEL 200 COPPER

304L 310 INCONEL® 600,625&x-750 ZIRCONIUM

316 321 INCOLOY® 800 & 825 DUPLEX

316L 3CR12 TITANIUM PTFE(INNER RINGS ONLY)

SIZES

We manufacture Ring type joint gaskets of all sizes and shapes

FLANGE STANDARDS

Ring joint gasket can be manufactured in accordance with all relevant gasket standards and specifications to suit the following flange designations

API 605 (ASME B16.47 SERIES B)

ASME/ANSI B16.5

BS 1560

BS 4504

BS 10

DIN DIN FLANGES

FRENCH NF STANDARD

JIS FLANGES

MSS SP 44 (ASME B16.47 SERIES A)

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A

3. SOLID METAL GASKETS

Solid metal gaskets are used in applications where temperatures and pressures rule out the use of traditional gasket materials. In general, gasket compression loads need to be high to deform the gasket, and the metal used for the gasket should be softer than the metal in the mating surfaces.

MATERIAL OF CONSTRUCTION

Carbon Steel, Stainless Steel 304,304L, 316,316L,316Ti,321,347, Monel® 400, Inconel® 600,625,800, Incoloy 800, 825, Nickel 200, Titanium, Hastelloy, Copper.

SPECIFICATION

As per Customer Requirement.

SIZE

As per Customer Requirement.

SHEATHING MATERIAL

Graphite, PTFE etc.

They are also capable of producing several millions pieces of punched and pressed metal components and are keen to add new products to there range.

4. NON-METALLIC GASKETS

At IGP, we manufacture Non metallic gaskets to ASME, JIS, BS, DIN & other international standards. We specialize in meeting the unique needs of customers.Commonly used materials are

Natural and Synthetic rubber PTFE Compressed Asbestos Fibre cork Woven Asbestos Graphite Non asbestos Aramid fibre

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FERRULE GASKETS

These are non metallic gaskets with an inner protection to prevent direct contact with the fluid handled. The material used for the gasket is like any other non matallic gasket. The inner protection is provided with SS Ferrule.

RUBBER OR ELASTOMERIC GASKETS

We can Supply all types of Elastomeric Gaskets made of Natural Rubber, Neoprene, Nitrile, EPDM, Butyl, Polybutadiene, Silicon, Flourocarbon, Chlorosulphonated Polyethylene, Styrene Butadiene Rubber etc.

These rubber gaskets could be supplied

In colors like black & white or red With or without Fabric or Metal reinforcements. Reinforcements are provided with the help of wire mesh or

metal or natural or synthetic fabrics depending on the specifications and thickness suitable to service conditions. They are suitably molded to all flange dimensions as full face, flat face and blind gaskets.

Our Rubber Gaskets have been used in Petroleum Refineries, Process Industries, Food Processing units etc.

RUBBER MATERIAL PROPERTIES

MaterialTemperature Range

High Resistance

Natural Rubber(NR) 60 CWater,air and average concentration acids,bases and salts. Good abrasion resistance.

Neoprene(CR) 80 CModerate acids and chemicals,Ozone, Oils,fats and Solvents. Used in Oily abrasive applications.

Nitrile(NBR) 110 CMost Hydrocarbons ,Fats,Oils,Greases,Hydraulic fluids, Chemicals and solvents.

EPDM 120 CVegetable and animal fats, oils,ozone,many strong oxidising chemicals,ketones and alcohols.

Butyl (IIR) 120 CAnimal and vegetable oils, fats,greases,air,gas, water,many oxidising chemicals and ozone.

Hypalon (CSM) 120 CStrong acids and bases,Freons hydroxides, ozone, Alcohols, etching,Alkaline and Hypochlorite solutions

Viton(FKM) 200 CAromatic Aliphatic and halogenated hydrocarbons, acids, animals and vegetable Oils

Silicon 150 CModerate or Oxidising chemicals, ozone, concentrated Sodium Hydroxide

Styrene Butadiene Rubber(SBR)

60 CWater,Air,Anti-Freeze detergents, Salt solutions ,Bases, Alcohols and some acids.

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5. INSULATION KIT GASKETS

The Design and selection of materials used in "Spiraget®" Flange Insulation Kit Gasket, meet the twin purpose of sealing the flanges and insulating metal parts to prevent flow currents responsible for corrosion.

"Spiraget®" Range: Insulation Kit Gasket

We design, manufacture & supply Flange Insulating Kit Gasket in three types:

TYPE-E for full face flanges TYPE-F for raised face flanges TYPE-D gaskets specifically designed to fit into the grooves of RTJ Flanges

Flange Insulation Kit Gasket will comprise of:

For Type "E" and type "F"

One central gasket of suitable thickness in flat section One full length insulating sleeve per bolt / Integral Washer Sleeve Two insulating washers per bolt Two electro plated metallic washers

"Spiraget®" Insulation Gaskets for Type "F" Raised Face Flanges

Available for use in ANSI B16.5, API, BS & DIN Standard. In this type, the central gasket is designed to be located inside the flange bolt circle and sits fully on the raised face portion of the flange. This type of gaskets will be supplied in all the materials as shown in "Materials Used " Table below.

"Spiraget®" Insulation Gaskets Type "E" for Full Face Flanges

Available for use in ANSI B16.5, API, BS & DIN Standard. In this type, the central gasket has its outside diameter as equal to

that of flange outside diameter and precision cut bolt holes. This design helps easy alignment of the gaskets during

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installation. Type "E" gaskets are available in Neoprene faced reinforced phenolic material or other materials as shown in "Materials Used " Table below

"Spiraget®" Insulation Gaskets Type "D" for Ring Gaskets

Available for use in ANSI B16.5, API, BS & DIN Standard In this type the gaskets available in fabric reinforced Phenolic. Available in basic "oval & octagonal" type. This type has the contact faces with oval shape. It provides a high reliability seal. These gaskets comply with ASME B - 16.20.

Materials Used

 InsulationGasket

InsulationSleeve

Insulation Washer Plated Washer

StandardNeoprenefaced Phenolic

Reinforced Phenolic

Reinforced PhenolicElectro platedsteel washer

SpecialNeoprenefaced Phenolic

Nylon Nylon -do-

  -do- Mineral filledNylon Mineral filled Nylon -do-

  -do- Polyethylene Polyethylene -do-

 Glass ReinforcedEpoxy (G-10)

Glass ReinforcedEpoxy (G-10)

Glass ReinforcedEpoxy (G-10)

-do-

Properties of materials used in Flange Insulation Gaskets kits

MaterialDilectric Strength(Volts / MIL )

WaterAbsorption (%)Max.Cont. OperatingTemp. (Deg.C.)

Polycthylene 450 0.01 41

Phenolic 400-500 1.1 107

Nylon 500 1.5 110

G10 800 0.01 248

When Ordering Please specify

Gasket Style Flange standard Nominal pipe size Pressure & Temperature of Service Preferred material of construction

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6. HEAT EXCHANGER GASKETS

Metal jacketed gaskets specially designed as Heat Exchanger Gaskets are widely used on smooth flange applications. They are ideal for Heat Exchangers, Auto claves, columns, flue stacks, boilers, gas mains, valve bonnets, pumps and similar services.

Camprofile gaskets used as Heat Exchanger Gaskets consists of a metal core with concentric grooves on either side with sealing materials. The Sealing layers (depending on the service duty) can be Graphite, PTFE (Teflon), CAF or Metal (e.g. Aluminium or Silver). Camprofiles can be used without sealing layers to provide an excellent seal but there is a risk of flange surface damage.

The Very wide seating stress range (minimum to maximum stress) of the Camprofile gasket makes it

Highly suitable for varying temperature and pressures. Less sensitive to assembly faults Suitable for light and heavily constructed flanges. Depending on layer material Camprofile gaskets are resistant to temperature upto 1000° C Resistant to media pressures upto 250 bar When assembled the layer thickness of the sealing material is extremely small (0.5mm) thus reducing leaks,

reject rates and environment pollution. The gasket will not damage the flange surface and can be easily removed Camprofiles will not damage the flange faces even at extreme seating load. Excellent performance when subject to fluctuating temperature and pressures. Direct replacement for existing gaskets. No special flange finish is necessary.

CLADDING METAL

Soft Iron, Low carbon steel, Monel Aluminium, Copper, Brass, Cupronickel 90%/10%, 70%/30%, Inconel 600,800 and different grades of Stainless Steel.

FILLER

Common filler materials used are Asbestos mill board, CAF, Non asbestos, PTFE and Grafoil. We have adequate capacity to produce any shape and size with many compartmental ribs out of different materials for heat transfer equipment, coolers,

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condensers, joints etc.Heat Exchanger gaskets are more compressible than sole-metal corrugated types and offer better compensation for flange irregularities when high pressures are to be sealed.

7. CAMPROFILE GASKETS

Camprofile gaskets consist of a metal core (generally Stainless Steel) with concentric grooves on either side with sealing materials. The sealing layers (depending on the service duty) can be Graphite, PTFE (Teflon), CAF or Metal (e.g Aluminium or Silver). Camprofile's can be used without sealing layers to provide an excellent seal but there is a risk of flange surface damage.

The very wide seating stress range (minimum to maximum stress) of the camprofile gasket makes it

Highly suitable for varying temperatures and pressures. Less senstive to assembly faults (inaccurate bolt tensioning). Suitable for light and heavily constructed flanges. Dependent on layer material camprofile gaskets are resistant to temperatures up to 1000 0C. Resistant to media pressures up to 250 bar.

The additional benefits are

When assembled the layer thickness of the sealing material is extremely small (0.5mm) thus reducing leaks, reject rates and environment pollution.

The gasket will not damage the flange surface and can be easily removed. Reduces maintenance costs. Emergency sealing of damaged flanges by using 1mm thick sealing layers until the flange can be reworked. Flange face protection Camprofiles wil not damage the flange faces even at extreme seating load. Excellent performance when subject to fluctuating temperatures and pressures. Direct replacement for existing gaskets. No special flange finish is necessary. Eco-friendly by significantly reducing leakage into the atmosphere.

Flange surface Finish

The recommended flange surface finish for camprofiles with sealing layers is from 125-250 RMS.

Loose or Integral rings

Thermal-shock conditions may damage camprofiles with integral centring rings (thermal tension may cause cracks in the

core).

SEALING LAYER MATERIALS AND SEALING STRESSES

The following table gives information regarding different types of materials offered as sealing layer materials by IGP. Also given is recommended seating stress range for reliable and effective performance:

Material

Temp(Deg.C)

Max.Operating Pressure(Bar)

Gas Tightness

Application

Seating Stress

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  Min Max      Min (N/mm2)

Optimum (N/mm2)

Max (N/mm2)

Graphite -200 550 250 GoodAggressiveMedia

20 90 400

PTFE -200 250 100 GoodAggressiveMedia

20 90 400

CAF -150 450 100 Moderate Liquids 65 161 400

Silver -200 750 250 GoodAggressiveMedia

125 240 450

CORE THICKNESS

When a Camprofile is replacing an existing gasket (eg. spiral wound gasket); IGP recommends a 4mm thick core to prevent unnecessary stresses on existing pipe lines. For new system, we recommend 5 mm thick cores. The value should be taken into account at the design stage.

Pipe system Core thicknesSeated Thickness (Core + 2 sealing layers)

Existing 4mm 5.0mm to 5.2mm

New 5mm 6.0mm to 6.2mm

8. MONOLITHIC INSULATION JOINTS

Monolithic insulation joint is a boltless structure that provides electrical resistance between the pipeline sections and adjoining structures, thus improving the effectiveness of the Cathodic Protection System (CP systems).

Range  

Size 1” to 48”

Class From ANSI 150 to 2500

Design Temp  

Normal Temp -46°C to 95°C.

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High Temp Up to 250°C (On Customer request)

Pressure  

Design Pressure As per ANSI B16.25

Test Pressure 1.5 times X Design Pressure

Standard Features  

Insulating Ring ASTM D709 G10 TY IV

Seals Nitile / Viton

Coating Epoxy Resin (Min 200µ)

Service Sweet / Sour

Location Onshore / Offshore

Suitable Below / Above Ground

Metallic Parts  

Rings ASTM A105, ASTM A694, F42 - F70

Pup Pieces API 5L GrB, X42-X70, ASTM A106 GrB, ASTM A333 Gr6

Electrical Features  

Di – Electric Strength 5 KV 50 Hz AC for 1 Min

Insulation Resistance Min 1 Mega Ohm @ 1000V DC

Standards

Design : NACE, ASME Scc VIII, Shell Calculations : As per ASME Sec VIII Welding Procedure : As per ASME Sec IX, API1104, DNV710105

 

Testing

Hydrostatic Test Pneumatic Test Fatigue Test NDE examinations Electrical Test: Insulation Resistance Test @ 1000 Volt DC Di – Electric Strength Test up to 5000 Volt 50 Hz AC

 

Special Test

Helium Leak Test Holiday Test Adhesion Test Flange Displacement Test

Details required on enquiry

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Size & Rating Mating Pup Piece Details Materials (Pup /Body/Insulating Material) Design & Test Pressure Design Temperature Service Location Quantity

9. PIPE REPAIR CLAMP

Pipe repair clamps are the best solution available to prevent the leakage in pipe which can be installed single handedly in a short duration of time.

Pipe repair clamp shells are made from suitable thickness stainless steel sheet of suitable grade and thickness which is capable of providing uniform pressure over the damaged part of the pipe.

Rubber Gaskets-Gridded design with tapered ends and vulcanized to metal plate provide an excellent pipe seal. Rubber grade can be Natural, EPDM, Neoprene, Nitrite, butyl etc., depending on the customer requirement and fluid conditions.

Bolts, nuts, receiver, locking and armor plates are also made of stainless steel and designed to provide easy installation and clamping strength throughout the circumference of the pipe.

Pipe repair clamps are available in sizes from 2" to 24". Larger sizes also can be supplied according to customer requirement.

Pipe repair clamps are designed in such a way to clamp diameter with a variation of 10 to 20mm.

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GENERAL INFORMATION

Full Type Pipe Repair Clamps are manufactured in the following widths:

150mm, 200mm, 300mm, 400mm and special sizes according to customer requirement in all sizes. CS1-Full Circle Clamps, CS2- Double Clamp & CS3 – Triple Clamp. To Clamp large diameter of pipes, double, triple or multiple number of clamps can be used in series depending on

the circumferential length of the pipe.

Recommended pressure ratings:

Pipe O.D range from 50mm to 250mm 1.6Mpa (16 bars). Pipe O.D range from 300mm to 600mm 1.2Mpa (12 bars). We can supply pipe repair clamps for higher pressure rating according to customer requirement. Pipe Repair Clamps are used only to repair a leak in the pipe. It can not to be used as a pipe coupling.

IGP Engineers Infrastructure

IGP Engineers is spread over two world class manufacturing facilities. The company's state of the art infrastructure facility has been equipped with modern technologies to provide top notch quality products. Our in house design unit and manufacturing unit ensure the products are made in compliance with international standards.

1)The IGP Main Factory is situated at Perungudi, which is the hub of industrial development in Chennai. It has four separate blocks dedicated to different activities.

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The Facility is spread over a total area of 1,20,000 sqft unit divided into four separate blocks dedicated to different activities.

Block 1 – Heritage Block: This houses the Shop Floor where the activities include the Lathe Shop, Bending & Welding and Grinding.

Block 2 – Central Stores: The Stores are a proof to our guarantee of readily available materials. Raw Materials Store has both Exotic Materials and Alloy Material. There is also a separate Shearing Shop.

Block 3 – Manufacturing 1: The manufacturing facilities in the block is spread over three levels: Level 0: This houses the Quality Control Department & Production Control Department. Level 1: This is the store for the Rings, Slitted Steel & Non- Asbestos Materials. Level 2: The Production of Spiral Wound Gaskets for Exports happens here. 50 machines are in operation. We

have a separate bundling and dispatch section here. Block 4 – Manufacturing 2: The three levels in this block is utilized for the domestic production activities: Level 0: This has the Domestic Packing Section and Heat Exchanger Gasket Division. Level 1: The Domestic Spiral Wound Gaskets (from 14” and upwards) is manufactured. Level 2: The Domestic Spiral Wound Gaskets (from 0.5” to 12”) is manufactured. Level 3: The activities here include Soft Cut Gasket made of Non-Asbestos Material and Bending & welding

section for Non–Std gaskets.

2)The IGP Unit 2 is situated at Kizhur Village, 10Km from Thiruporur, Chennai.

The total construction area in 1,40,000 Sq Ft. There is another 8 acres available for future developments. It consists of 9 – 2 storey building Blocks. Each block is allotted for a specific function. There are 13 CNC machines which are operational. This has enabled us to maintain the standard for the ring

joints. Availability of Press Shop with 50 to 300 tonne capacity presses. 5 different products are manufactured in this facility. The products are: Solid Metal Gaskets Ring Type Joint Gaskets CS Rings for Spiral Wound gaskets Camprofile Gaskets Monolithic Insulation Joints There is in- house facility for Electro Plating & Epoxy coating. The discharge from these processes is Treated in an

eco-friendly way by the effluent treatment plant. A separate stores with all the exotic and rare materials is available. The main Operations include: Gas cutting Pillet Cutting Rough Machining Final Machining in CNC M/c ID Punching Plating or PTFE Coating Packing The Production processes available for manufacturing the Rings include: Shearing Blanking Grooving Outer ring Forming Inner Ring Plating or Epoxy Coating Bending & Welding Plasma cutting Non std Rings The Insulation Joints facility is independent from the rest. The NDT, machining process and Sandblasting are in-

house and this would help to save time.

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Infrastructure for IGP Group of Companies:All the companies of the group are located at Chennai, India. Please look at the brief to get an idea about the facilities and the workforce

CompanyNo. of manufacturing Facilities

Total Area

Employee Strength

(In Sq. feet) (In Sq.Meters)

IGP 2 2,60,000 24,155 939

Arudra & Aruchem 1 56,952 5,291 300

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CORI 3 35,000 3,252 230

VP 2 30,000 2,787 90

LONESTAR 1 84,000 7,804 90

INSAP 1 15,000 1,394 60

INSAPLEX 1 6000 557 27

 IGP group is very keen on New Product Development. We have tied up with some universities and engineering colleges in Chennai for this pursuit of our’s. The required R&D is performed with the help of experts in the field and their team.

 

           

IGP ENGINEERS PVT LTD#79, Valmiki Street, ThiruvanmiyurChennai - 600 041.Ph: +91-44-24420608 / 24424804Fax: +91-44-24405152Email: [email protected]: www.igp-group.com