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A Review of Integrated Management System in
the Offshore Oil and Gas Industry
A. Abdul Kadir*,a, S. Saripb, N. H. Nik Mahmoodc, S. Mohd Yusofd, M. Z. Hassane, M. Y. Md.
Daudf and S. Abdul Azizg
UTM Razak School of Engineering and Advanced Technology, 54100, Jalan Sultan Yahya
Petra, Kuala Lumpur Malaysia a,*[email protected] , [email protected] , [email protected] , [email protected] ,
[email protected] , [email protected] , [email protected]
Abstract – This paper presents a review of the Integrated Management System (IMS) in the oil and
gas industry. Literature reviews were carried out to identify the available current studies of IMS in
the oil and gas industry. The majority of the papers on the IMS in the oil and gas industry focus on
Integrated Health, Safety and Environmental Management System based on OHSAS 18001 and ISO
14001 requirements due to the involvement of highly risk activities. The IMS papers in the oil and gas
industry are mainly on historical case studies on companies where actual experiences and best
practices were shared. The evolution of the IMS can be seen from the elements being studied or
shared. Earlier IMS papers focused on the development, strategies and benefits gained from IMS,
whilst the recent ones focused on sustainability, social responsibility and risks. The scope of IMS
however remains within the three most popular certifiable standards of ISO 9001, ISO 14001 and
OHSAS 18001. Most of the IMS papers were presented in the oil and gas conferences and seminars
by Oil & Gas Energy and Production (E&P) Companies. There is lack of IMS papers by Oil and Gas
Marine Engineering, Procurement, Construction, and Installation (EPCI) Contractors. The IMS
knowledge on the oil and gas companies’ experience in developing and implementing the IMS is
limited by the available review of literatures. It may not reflect the latest IMS implementation status of
these companies. This paper reviews the integration of management systems on industrial basis (oil
and gas industry), which the literature has not been covered widely. As there is lack of literatures on
the IMS in Oil and Gas EPCI Marine Contractors, a survey questionnaire will be sent to the
contractors that registered with International Marine Contractors Association (IMCA) and have been
certified to more than one certification (ISO 9001, ISO 14001, OHSAS 18001 and others). The data
from the survey will be analysed to identify the key aspects of IMS design and implementation in the
Oil and Gas EPCI Marine Contractors. A case study will be conducted in one of the Oil and Gas
Marine Contractors to design and implement the IMS framework suitable for the EPCI projects.
Copyright © 2015 Penerbit Akademia Baru - All rights reserved.
Keywords: Integrated Management System, framework, oil and gas industry, EPCI, Marine Contractors.
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1.0 INTRODUCTION
Globalization is a leading concept which has become the main factor in business life during
the last few decades. Globalization leads to increased competition. In the oil and gas industry,
the key factors affecting competition are oil and gas prices and demand, exploration and
production costs, global production levels, alternative fuels and government
(including environmental) regulations. Due to high oil and gas demand, more exploration and
production (E&P) works take place, the Engineering, Procurement, Construction and
Installation (EPCI) contracting environment is becoming “highly competitive” in the oil and
gas industry. The increasing numbers of oil and gas EPCI Contractors in the last five years
has contributed to intense competition to win the oil and gas contracts or tender offered by
National and International Oil and Gas E&P Companies.
Most Oil and Gas E&P Companies have pre-requisite requirements for EPCI Contractors to
participate in their tenders. One of the requirements is that only the contractor that have been
be certified to and/or implemented the ISO 9001 Quality Management System, ISO 14001
Environmental Management System (EMS) and OHSAS 18001 Safety Management System
can participate in their tenders. Hence, most EPCI contractors now have certified to and/or
implemented these three main standards in order to survive in the business.
Managing a multiple parallel management systems covering quality, environment, and safety
is difficult particularly in ensuring their compliances at all times. Many organisations
embarked into the Integrated Management System (IMS) due to “intolerable burden” in
managing three separate system [1] operational resource constraints, similar intention but
non-alignment with the way work is performed and implementation of the systems was not
part of the work process [2]. Similar trend occurs in other industries regardless of size or
sector due to the benefits gained from the integration [3] such as an innovative approach
towards a sustainable performance excellence [4]. As there are benefits gained from the IMS
as well as similarities to some of the requirements in Quality, Safety and Environmental
Management Systems, a dominant current trend by contractors that have been certified by
more than one certification is looking at how to integrate their certified Management Systems
into one single system called IMS.
The demand by the organisations as the industry practitioners to integrate the Quality, Safety
and EMS into a single merged standard is not favoured by International Organisation for
Standardisation (ISO). The ISO is paying more attention on compatibility between
management standards in order to bring about their alignment [5]. Hence, to date there is no
ISO certifiable standard for IMS. Several countries such as UK, Spain, Australia, France,
Belgium and Denmark have developed their own national guidelines in order to assist the
industry practitioners in their effort to set up and implement the IMS for competitive
advantage [6]. Even BSI (UK) in partnership with BSI Management Systems have produced
a latest certifiable PAS 99:2012 specification which is a framework for implementing
common requirements of management system standards or specifications in an integrated
way.
As the available IMS specification and guidelines developed by countries are general and not
sector specific as well as no ISO certifiable standard for IMS, the Oil and Gas EPCI Marine
Contractor that intend to integrate their certified management systems are facing a lot of
problems due to lack of knowledge and availability of specific frameworks on what should be
the suitable strategies to implement it according to their business processes. [7-9] have
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stressed the needs of providing a suitable strategies and "how-to" methodology in assisting
the companies to implement IMS specific to their industries or sectors. In order to developing
an IMS Framework for the EPCI business process of the Oil and Gas Marine Contractor, it is
important to explore the current status of IMS generally in the oil and gas industry and
specifically in the oil and gas marine contractor.
2.0 OVERVIEW OF OIL AND GAS INDUSTRY
The oil and gas industry consists of two major sectors i.e. upstream and downstream as
pictorially depicted in Fig. 1. The upstream, exploration and production is the process of
finding oil and gas resources, developing and producing it. Whereas downstream are
activities after the production phase and through the point of sale which includes refining and
the commercial side of the business such as delivering to gas stations and consumers. The oil
and gas marine contractors are involved in every facet of the upstream construction, except
the actual commissioning, drilling and first oil production upstream as shown in Fig. 2.
Figure 1: Upstream and downstream segments in the oil and gas industry [10]
3.0 INTEGRATED MANAGEMENT SYSTEM
3.1 What is an Integrated Management System?
Skip a line space of 24 pts to start a new section. The Integrated means combined where all
the internal management practices are put into one coherent system and not as separate
components. Alignment, compatibility, co-ordination, deployment and combination are some
of the terms being used to define IMS. Resolution and understanding is required even when
considering the meaning of IMS and ways to accomplish it [5,11]. For systems to be an
integral part of the Company’s Management System there have to be linkages so that the
boundaries between processes are seamless [12]. According to the CQI [13] “An IMS is a
management system which integrates all components of a business into one coherent system
so as to enable the achievement of its purpose and mission”. According to BSI [3], “an
integrated management system is a management system that integrates all of an
UPSTREAM
SEGMENT
DOWNSTREAM
SEGMENT
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organization's systems and processes into one complete framework, enabling an organization
to work as a single unit with unified objectives”.
Figure 2: Upstream value and supply chain in the oil and gas industry [10]
3.2 History and Evolution of Integrated Management System in the Oil and Gas
Industry
Total Quality Management (TQM) is very popular in the 1990s that used TQM to relate to
the word “Management System” as shown in Fig. 3.
Figure 3: Optimizing upstream processes through Total Quality Management [14].
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One of the earliest studies which use the word “Integrated Management System” in the oil
and gas industry was presented by Alderman [1] at the Second International Conference on
Health, Safety & Environment in Oil & Gas Exploration & Production held in Jakarta,
Indonesia, 25-27 January 1994. There were several papers related to IMS presented in the
following years. Although some of these literatures did not directly stated “Integrated
Management System”, it represents a unified management system such as Downey [15]
mentioned about the development of E&P Forum Health, Safety and Environmental
Management System (HSE-MS) Guidelines which describe in one document an IMS based
on the current best practice in the exploration and production industry, Clement [16]
elaborated on the Business Integration of Safety, Health and Environmental Management, De
Jong [17] suggested the Evolution from Safety Management System (SMS) to Health, Safety
and Environmental (HSE) IMS by incorporating Health Aspects into the HSE Management
System, Wills [18] suggested the Use of IMSs Assessments for Continuous Improvement of
HSE Programs, Fonseca [19] mentioned about Health, Safety and Environment IMS in
Amazonia.
Amaral [20] shared his experience in the implementation of an Integrated Environment,
Quality, Health and Safety Management System in the Brazilian Oil Industry, [21] made a
study of HSE-Management System in Action, Madkour [22] introduced the Operating
Company's HSE Management System (Guidelines, Practices & Results), Tess [23] presented
a case study on the Implementation and Integration of a Safety Management System within
an ISO 14000 and ISO 9000 Certified Facility, Abernathy and Knode [2] shared his
experience in creation of an IMS in the oil and gas company, Beyk and Paradas [24] looked
into Quality, Health, Safety And Environment Synergy By Creating Alliances Between Oil
and Service Companies In Integrated Projects, Sohani and Haugnaess [25] developed
Contractor Management System By Integration Into The Safety Management System,
Tramier [26] looked at the future overview of Health, Safety, Environmental Management,
Robson and Parsons [27] explored the benefits and challenges of an ISO-Registered
Management System in Atlantic Eastern Canada, Nouri [28] made the comparison of
Environmental Performance in the Health, Safety, Environmental and Quality (HSEQ)
Management System for the International and Iranian Oil and Gas General Contractors,
Narayanan [12] proposed for IMS- Implementing HSEQ into the Project from Beginning to
the End, Roy [29] looked into Integrated Quality, Occupational Health, Safety and
Environment Management System in Oil and Natural Gas Corporation (ONGC) – A Pursuit
of Excellence, Unnikrishnan and Rajab [30] proposed an Integrating Systems Approach in
Accident & Incident Investigations, Lopez [4] shared about An Innovative Approach
Towards a Sustainable Performance Excellence in Qatar by Integrated Implementation of a
Management System, Faso [31] showed the set up and implementation of an IMS in Petrobel,
Wadi [32] suggested an Integrated Approach to Managing HSE Requirements at Oil and Gas
Facilities, Galinetto [33] shared the HSE IMS: A Framework Supporting Global Challenges
And Sustainable Business Governance, Campbell [34] suggested to keep the HSE
Management System, Wild and Middleton [35] suggested to integrating Social Responsibility
into Management Systems to Mitigate Risks.
The earlier studies focused on the development, strategies and benefits gained from the IMS
implementation by Clement [16], Alderman and Donegani [1], Amaral [20], whilst the recent
studies included the elements of sustainability, social responsibility and risks into their IMS
by Lopez [4], Galinetto [33], Wild and Middleton [35]. However, the scope of IMS remains
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within the three most popular certifiable standards of ISO 9001, ISO 14001 and OHSAS
18001.
3.3 Scope of the Integrated Management System in the Oil and Gas Industry
There is no specific mention of what constitutes an IMS or what should be the components of
IMS. CQI [13] stated that “Anything which has an effect on business results must be part of
the management system. Therefore, an IMS should integrate all currently formalised systems
focusing on quality, health and safety, environment, personnel, finance, security etc”.
Alderman and Donegani [1] suggested for an integrated approach that incorporates Safety,
Environment and Quality requirements within a single, unified management system.
Narayanan [12] suggested four possible degree of Integration of the Management Systems in
the Oil and Gas Companies; i) Safety and Environment, ii) Safety and Quality, iii) Quality
and Environment, iv) Quality, Safety and Environment.
Most of the papers by the Oil and Gas Companies used the popular management system
standards i.e. ISO 9001 for Quality Management System, ISO 14001 for EMS and OHSAS
18001 for Occupational Health and Safety Management System when integrating the
management system [2, 4, 20, 28, 29]. However, the majority of the papers presented in the
oil and gas industry focus on IMS for Health, Safety and Environment [15, 17, 18, 19, 26, 34,
36]. This is in line with the fact that the oil and gas industry involve a highly risk activities,
thus most study in oil and gas industry focuses thoroughly on health, safety and environment,
recognizing that field development and production poses major challenges. The degree and
scope of IMS in the oil and gas industry is summarized in Table 1.
Table 1: IMS scope
Management System Research Paper
Quality and Safety Narayanan [12]
Quality and Environment Narayanan [12]
Safety and Environment Narayanan [12]
Quality, Safety and Environment Alderman and Donegani [1], Tess [23], Narayanan
[12]
Quality, Occupational Health, Safety and
Environment
Amaral [20], Aberrnathy and Knode [2], Nouri [28],
Roy [29], Lopez [4], Sohani and Haugnaess [25]
Health, Safety and Environment Downey [15], De Jong [17], Wills [18], Fonseca and
Filho [19], Tramier [26], Prewitt [36], Campbell [34]
3.4 Oil and Gas Companies embarking into the Integrated Management System?
Figures The oil and gas companies embark into the IMS due to many reasons but similarity of
the reasons could be observed. Alderman and Donegani [1] stated that the oil and gas
industry is facing a number of quality, safety and environmental requirements imposed by the
Regulators, Organisation and Industry Standards. Many oil and gas companies who are
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having “intolerable burden” in managing all these three requirements due to numerous audits
and noncompliance actions are looking into integrating the requirements into one single
system.
Halliburton Management System (HMS) started the IMS initiatives in late 1995 due to three
problems faced on separate quality and HSE management systems which are operational
resource constraints, similar intention but non-alignment with the way work is performed and
implementation of the systems was not part of the work process Albernathy and Knode [2].
Rockwell Automations motivation for implementing management systems began with
customer pressure to adopt the quality standard - ISO 9000 in the early 1990s. In
consideration of experience gained from the ISO 9000 initiative and with the creation of the
internationally recognized EMS Standard ISO 14001 in 1996, Rockwell Automation saw an
opportunity to use the ISO 14001 certification by Tess [23].
The implementation of an integrated Environment, Quality, Health and Safety Management
Systems (EQHS) in an organisation is a rational and efficient manner of increasing
performance and optimising resources in the management of these functions Amaral [20].
Schlumberger Oilfield Services hires various contractors or third party suppliers to help their
operations. The need to manage them in a structured and systematic way has made them to
consider the Contractor Management System which is based on the model recommended by
Oil and Gas Producers (OGP) Forum Sohani and Haugnaess [25]. ONGC acquire
simultaneous certifications for QHSE as they believe it will result in a substantial saving in
time, effort and money, Roy [29]. Lopez [4] stated that the Organisation that have a mature
management systems with strong leadership and bottom up approach tend to use the IMS
approach as an innovative approach towards a sustainable performance excellence.
3.5 Oil and Gas Companies’ Approach and Experiences on the Integration of the
Management Systems
Narayanan [12] suggested three best approach to implement IMS depending on the current
situation of the organization. Conversion – for organization that only have QMS, build by
adding the necessary processes to cater for HSE and other standard requirements; Merging
Systems – for organization that have more than one system and Systems engineering
approach – design a top down system to fulfil a specific objectives, one coherent system
which serves as business needs and does not tie the organization to a particular standard.
Narayanan [12] suggested that to ensure effective design and implementation of IMS is done,
the Company has to define the Business Model and Primary Functions; Analyse business
processes using flowcharts, standard and failure mode analysis techniques; Formulate
operational policies which will govern the process and their inter-linkages; develop internal
business procedures to control each business process which define who does what and here,
when and how; implement the new and improved practices, if required identify optimum
documentation needs by linkage to the control procedures and document the system
ONGC synergised the requirements of the standards with the activities of the organization.
Instead of engaging consultants for the development of the IMS, they decided to use the in-
house experts as past experiences has proved that use of personnel from within the
organization having exposure to different functions and knowledge of the standards are better
placed in creating the required synergy of the system The success of the project was
dependent on developing an effective road map and implementing all activities in a time
bound manner. The most challenging job was the development of QHSE documents based on
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the model documents which addressed the requirements of the standards as applicable to the
basic functions of the Organisation. The QHSE team took up the role of sensitizing the top
and middle management about the QHSEMS, its core elements and their responsibilities
within the system. They also formed the Steering Committee who interpreted the model
documents and explanation of the same to the relevant officials. Their practical ways was
identifying QHSE issues within their establishments and translating the model documents in
context of their establishment. The local units developed their own documents; the same were
examined and vetted by QHSE before approval and issuance, Roy [29]. Table 2 shows the
summary of other Oil and Gas Companies and their approaches for the IMS.
Table 2: Company’s approaches for IMS
Research
Paper Company Approach
Amaral [20] Petrobras, Brazil Set up a Working Group to study the integration of management
systems inside the company. The working group was split into 3
sub-groups to deal with Integrated EQHS Policy, Guidelines for
Integrated auditing and guidelines to prepare a manual of IMS.
Implement all management systems at the same time
Tess [23] Rockwell,
Automation,
USA
Started with Quality Management System, followed by EMS and
then Safety Management System, The next step was aligning all
three management systems quality, safety, and environmental and
perform one internal audit.
Albernathy and
Knode [2]
Halliburton Started with separate Quality and HSE Management before the
creation of Halliburton Management System (HMS) which is an
IMS that provides a structure covering HSE and Quality within the
framework of each activity.
Fonseca and
Filho [19]
Petrobras Started with Integrated Environmental and Health Management
System due to the nature of their projects which are in the
Amazonia areas. It was followed by integrating the Safety
Management into the H&E Management System and became HSE
Management System
Sohani and
Haugnaess [25]
Schlumberger Consider the Contractor Management System which is based on
the model recommended by Oil and Gas Producers (OGP) Forum.
3.6 Integrated Management System Model in the Oil and Gas Industry
There were few established IMS models proposed and used by the Oil and Gas Companies as
published in the literature. The basic IMS Model consists of five major components: (i)
Policy, (ii) Planning, (iii) Implementation and Operation, (iv) Checking and Corrective
Action and (v) Management Review, Roy [29]. The IMS documentation consists of QHSE
Management Manual, Common Procedure Manual, Environmental Procedure Manuals,
Safety Procedure Manual, Operational Control Procedures, Legal Register, Year Planners and
Records showing evidence of having complied with the requirements of the standards, Roy
[29].
Albernathy and Knode [2] highlighted that the IMS Model must be built around the way
work is conducted; use a standards/process systems approach, based on ISO 9000, ISO
14001, and E&P Forum; Maintain feel and look of the E&P forum model because the
European operations had successfully implemented that system, they were established, and
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they were experienced; focus the organization on performance while maintaining compliance.
Thus the Halliburton Management System (HMS) was designed based on Halliburton core
business processes with the process-oriented management system that recognizes and links to
its interdependent support functions, including Quality and HSE. Halliburton Management
System Process maps developed at the global level allow modification to incorporate local
practices. Local modifications may be made for unique geographical, geological, or business
needs.
Narayanan [12] suggested similar model as Tramier [26] to use the PDCA Elements to
identify areas that can be integrated and map the common management areas against ISO
29001, ISO 14001 and OHSAS 18001 as in Fig. 4.
Figure 4: IMS plan–do–check–act (PDCA) [12]
Sohani and Haugnaess [25] discussed the key elements of the Contractor Management
System as applied within the Safety Management System on Schlumberger sites including the
step-by-step process flow and the various management tools as shown in Fig. 5.
4.0 DISCUSSION
The The majority of the papers on the IMS in the Oil and Gas Industry focus on IMS for
Health, Safety and Environment Downey [15, 17-19, 26, 34, 36 ]. This is in line with the fact
that the oil and gas industry involve a highly risk activities, thus most study in oil and gas
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industry focuses thoroughly on health, safety and environment, recognizing that field
development and production poses major challenges.
Quality is a word notably absent from many oil and gas company discussions. However, the
Deepwater Horizon incident that occurs in April 2010 due to quality aspects which resulted in
11 deaths of crewmen and tremendous oil spill in Gulf of Mexico (the worst in the US oil
spill), trigger concern from management system experts that not only HSE management
system is the utmost important but the quality management system is equally important,
Coles [37]. Hence, it is about time that a more comprehensive IMS is developed to be
compatible with the specific company business processes for effectiveness and efficiencies.
The researches on IMS related to the oil and gas industry are mainly on historical case studies
on organisation where actual experiences and best practices were shared. Most of the
researches on IMS encompass all the industries and not segregated into specific industries
where the researches are on empirical studies such as survey questionnaire were sent to many
organisations on country basis. More than 90% of the papers on IMS presented in the oil and
gas conferences and seminars were from Oil and Gas Companies and focus on Energy and
Production business processes.
Figure 5: Contractor HSEQ Management System [25]
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There is lack of IMS papers that represent the Oil and Gas Contractors in particular from the
EPCI business process perspective. The reasons for lack of researches on the IMS in Oil and
Gas Contractors is due to the nature of the projects which are short term where their project
personnel are employed based on contracts as per project duration and their focus is only on
complying with oil and gas company’s contractual requirements to deliver the projects on
time and within budget. There is limited time for them to study on improving the business
processes or developing the IMS as it is not required by contract although it is an important
part of the Oil and Gas Marine Contractor internal initiatives for process efficiencies.
5.0 CONCLUSION
The research papers on IMS for oil and gas industry is limited and covers less than ten per
cent of the overall research papers being reviewed. Majority of the IMS studies on the oil and
gas industry are conference papers presented in the oil and gas forum where industry
practitioners mostly from oil and gas companies shared their experiences in the IMS. There is
lack of studies on the IMS for the EPCI business process by the oil and gas contractor.
6.0 FURTHER STUDY
There is lack of literatures on the IMS for Oil and Gas EPCI Marine Contractors, hence a
study will be pursued further to assess the status of IMS strategies and implementation
employed by the Oil and Gas EPCI Marine Contractors. A survey questionnaire will be sent
to the contractors that registered with International Marine Contractors Association (IMCA)
and have been certified to more than one certification (ISO 9001, ISO 14001, OHSAS 18001
and others). The data from the survey will be analysed to identify the key aspects of IMS
strategies and implementation in the Oil and Gas EPCI Marine Contractors.
The majority of the papers on the IMS in the oil and gas industry are on historical case
studies of the companies. This reflects the uniqueness and need of the IMS research to be
specific at organisation level. Therefore, a case study will be conducted in one of the Oil and
Gas Marine Contractors to design and implement the IMS framework suitable for the EPCI
projects. The IMS framework will then be validated by the focus group selected from the Oil
and Gas EPCI Marine Contractors.
ACKNOWLEDGEMENT
The authors would like to thank the Universiti Teknologi Malaysia for funding this project.
Special thank you to my colleagues in the oil and gas offshore contractor organizations in
Malaysia who have supported me with their views and opinions on IMS. This includes
Nelson Ngok (Management Systems Manager), Yadi Kusmayadi (HSE Manager), Yeo
Cheng Kwan (Asset and ISM Manager), Arduni Mastura (Environmental Manager).
The Author is currently working as the Quality Manager at one of the Oil and Gas Marine
Contractors located in Malaysia. She has 22 years of experience in Quality, Safety and
Environmental Management Systems in the EPCI Contractor’s Organisation specializing in
Infrastructure, Building, Oil and Gas, Power and Energy projects.
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