Aug 22, 2020
Locker Safety Rail
Tubular Ball Handrail System
Locker Group’s tubular ball handrail system is a safe, strong simple barrier solution. The complete system lends itself to be quickly and economically erected in either a workshop or on site.
Manufactured in accordance with AS1657 and used extensively throughout the mining, petro-chemical, mineral processing and heavy industries, the system is equally suited in commercial, local government and general applications.
Locker Group handrail is available in component form. eg. stanchions, bends, pipe and kickplate or can be supplied in fully fabricated panels for even quicker site installation.
Benefits • Soldincomponentsforinstallationonsite• Suppliedfabricatedintopanels• Economical• Quicktoinstall• Lightweight
Styles • Standard –Tworail(handrailandkneerail)• Multi-Rail –Threetosixrails.Manufacturedtoorder.• Balustrade –Topandbottomrailcompletewith12mm diameterrodat100mmcentres. Madetoorder.(referpage5)
Materials • Mild Steel –Mostcommon,availablein3.2mm(mediumduty) or4.0mm(heavyduty)wall.• Aluminium–forareaswerecorrosionisafactor,suchas watertreatmentplantsandcoastalenvironments
Finishes • Mill finish/Black–nocoating.• Galvanised–Hotdippedgalvanisedto AustralianStandardAS/NZS4680• Painted–WetorDry(powder)coatedtoyour specificationandcolour
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1 2
Standard Stanchions
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
One Rail Stanchions
754
7101
484
065
7101
55
484 149
251
065
7101
006
7101
871
452 452
SSide
PAPlatformAngled
065
*
One Rail Stanchions
Standard Stanchions
DOSO - Drilled One Side Only
ORWOne Rail Welded
754
AMAngleMounted
SOSide Offset
3901
754
SOAR/SOALSide Offset Angle Right Left
PCPlatformCorner
SCSide Conveyor
605 754
065 754
67
636
AMWAngleMountedWelded
S90Side 90
CCored
7101
76
PPlatform
754
SAR/SALSide AngledRight/Left
WAWelded Angle
IGIn Ground
ORWA DOSOOne Rail WeldedAngle Doso
Chain Hook
50
53
R5
ORWAOne Rail WeldedAngle
ORHOne Rail Handrail
001
100
45°
ORPOne Rail Platform
ORSOne Rail Side
ORS DOSOOne Rail Side DOSO
WWelded
CACored Angle
Specifications Stanchions
Medium Duty(Standard)• 48.3OD–40mmNB• 3.2mmGauge• 76mmODBallAluminium• 50mmOD• 42mmID• 76mmODBallHeavy Duty • 48.3OD–40mmNB• 4.0mmGauge• 76mmODBallStanchionsaredrilledtosuitrail(below).Customdrillingavailableonrequest.
Rails
Standard Handrail • 32mmNB• 42.4mmOD• 3.2mmGaugeStandard Kneerail • 25mmNB• 33.7mmOD• 3.2mmGaugeHeavy Duty Handrail• 32mmNB• 42.4mmOD• 4.0mmGaugeHeavy Duty Kneerail • 25mmNB• 33.7mmOD• 4.0mmGaugeAluminium Handrail • 46mmOD• 39mmIDAluminium Kneerail • 38.1mmOD• 34.1mmIDKick Plate Mounting Brackets:40mmx85mmx5mmBase Plates:Standard:75mmx146mmx10mmAngleMounted:65mmx172mmx10mmCorner:150mmx150mmx10mm(88mmholecentres)
Product Weights Type Product Description MedDuty HeavyDuty Alum UOM Code MSGalv MSGalv
Stanchions P StanchionTypeP 4.8kg 5.25kg 2.05kg ea
PA StanchionTypePA 4.8kg 5.25kg 2.05kg ea
C StanchionTypeC 4.9kg 5.35kg 2.08kg ea
CA StanchionTypeCA 4.9kg 5.35kg 2.08kg ea
W StanchionTypeW 3.9kg 4.45kg 1.67kg ea
WA StanchionTypeWA 3.9kg 4.45kg 1.67kg ea
AMW StanchionTypeAMW 3.9kg 4.45kg 1.68kg ea
S StanchionTypeS 5.05kg 5.65kg 2.2kg ea
SC StanchionTypeSC 4.9kg 5.45kg 2.1kg ea
SO StanchionTypeSO 5.4kg 5.9kg 2.5kg ea
SAL StanchionTypeSAL 4.9kg 5.45kg 2.1kg ea
SAR StanchionTypeSAR 4.9kg 5.45kg 2.1kg ea
SOAL StanchionTypeSOAL 5.35kg 5.65kg 2.3kg ea
SOAR StanchionTypeSOAR 5.35kg 5.65kg 2.3kg ea
AM StanchionTypeAM 4.5kg 5.05kg 1.68kg ea
ORP StanchionTypeORP 1.7kg 1.95kg 0.7kg ea
ORS StanchionTypeORS 2kg 2.35kg 0.88kg ea
ORH StanchionTypeORH 1.5kg 1.65kg 0.59kg ea
Bends RB32 RailBend32NB 1.73kg 2.28kg ea
RB25 RailBend25NB 1.34kg 1.76kg ea
RB46 RailBend46OD 0.8kg ea
RB38 RailBend38OD 0.6kg ea
CBA ClosureBendsAngled 2.79kg 3.42kg 1.2kg ea
CBH ClosureBendsHorizontal 2.82kg 3.76kg 1.2kg ea
Pipe P32 Pipe32NB 3.1kg 3.8kg mt
P25 Pipe25NB 2.41kg 2.94kg mt
P46 Pipe46OD 1.3kg mt
P38 Pipe38OD 0.97kg mt
Kickplate K1006 Kickplate100x6 5.32kg 1.6kg mt
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Horizontal Closure Bends:
Horizontal closure bends havea wall thickness of 3.2 mm. Astandard 90º closure bend has a140mmradius.Bendshave300/260mmlegsat457mmcentres.
Standard & Non Standard 90º Bends
Astandard90ºbendhasa140mmradiuswith 300mm legs. A non-standard 90º bend has a 140mmradiuswith nominated leg lengthstoenableeaseoferection.
Angle Closure Bends
Angleclosurebendshave140mmradiusbends,with300/200mmlegs at 457mm centres. Angleclosure bends are made to orderto the nominated angle, between1ºand45º.
Standard & Non- Standard Bends
Special angles are made to suitcustomer’s requirements. Alwaysspecify angles as shown, either Aor B. *Please note: Locker Groupproductcodesdenotethe‘A’angle.
75
65
146102
150
88
150 88
172
126
STANDARD
ANGLE MOUNTING ONLY CORNER
ALL BASE PLATES 10mm MATERIALNB: ALL BASE PLATES HAVE PRE-DRILLED DRAIN HOLES.
HOLE SIZE ø17.5 TYPICAL
•Standardlengthandanglebendsinstock•Nonstandardlengthandspecificanglebendsmadetoorder
Bends
Base PlatesCHANNELS UNIVERSALBEAMSSIZE OFFSET SIZE OFFSET
150x75 110mm 200UB 110mm180x75 110mm 250UB 110mm200x75 110mm 310UB 110mm230x75 110mm 360UB 115mm250x90 115mm 410UB 125mm300x125 115mm 460UB 125mm380x100 125mm 530UB 135mm
Offsets
Kick Plate
3 4
slot
14 x
30m
m
45
85
40
76
D
29
CORNER MOUNTING PLATE
150
88
150
88
32NB
25NB
75
75
Max 1500mm
All Base Plates 10mm Thick MaterialHole Sizes 17.5mm Typical
STANDARD MOUNTING PLATE
146
75
102
NW swing
ANGLE MOUNTING ONLY
172
65
126
NE swingSW swing
D
45
40
D
40
grating
D
offset
40
SE swing
76
R90
slot
14 x
30m
m
45
85
40
76
D
29
CORNER MOUNTING PLATE
150
88
150
88
32NB
25NB
75
75
Max 1500mm
All Base Plates 10mm Thick MaterialHole Sizes 17.5mm Typical
STANDARD MOUNTING PLATE
146
75
102
NW swing
ANGLE MOUNTING ONLY
172
65
126
NE swingSW swing
D
45
40
D
40
grating
D
offset
40
SE swing
76
R90
D
30
D
55
D
20
29
grating
offset
40 10
40x5
x50
Long
ang
le
45
47
12
14
22.5
slot
14 x
26m
m
KickplateMountingBracket–Option1
Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65
P,W,C D=40 D=65 D=80 D=100
S&SO D=115 D=140 D=160 D=175
KickplateMountingBracket–Option2
Dimension‘D’forvariousstanchiontypesGratingHeight(mm) Nil 20,25,32 40,45,50 60,65P,W,C D=60 D=85 D=100 D=120
S&SO D=135 D=160 D=180 D=195
R140
300
R140
R140
300
R140
R14
0
300 or nom.
B
300 or nom. A
120
9
00
100mm Centers of 12mm bars
300 or nom.
300
or n
om.
R140
R140
300
R140
R140
300
R140
R140
300
R140
R14
0
300 or nom.
B
300 or nom.
A
120
9
00
100mm Centers of 12mm bars
300 or nom.
300
or n
om.
R140
R140
300
R140
300 or nom
300 or nom
140
140
B
300 or nom.
300 or nom. 300 or nom
300 or nom
140
140
B
300 or nom.
300 or nom.
Multi Rail Applications
Balustrade• CompliantwiththebuildingcodesofAustralia (BCA2010)&NewZealand.• The12mmverticalbarsat100mmcentresare designedtopreventchildrenfrom climbingorfallingthroughthepanel.• Fabricatedtoexactprojectspecifications.
Self Closing Gates Gate types • HGATE–singlegatenokickplate• HGATEKP–singlegatewithkickplate• HGATED–doublegate(upto3000mm stanchioncentre)
Self Closing Gates When ordering a self closing gate the following information is required. • Gatetype• Swingdirection• Stanchiontype• Stanchioncentres• Planviewofgatein-situshowing raildirection Eg.HGATESEswingTypeP at1200mm(stanchioncentres)
• Multiballstanchions areavailable.• Madetoorderforany application/specification.• Pleasenoteminimumball centresof295mm.
2000mm approx
900mm
120mm100mm CRS of ø12mm bars
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Base plate to suit applications as per standard stanchions
Nominal minimum centers 300mmAbsolute minimum centers achievable 295mm (POA)
Base plate to suit applications as per standard stanchions
Nominal minimum centers 300mmAbsolute minimum centers achievable 295mm (POA)
32NB
25NB
75 75
Max 1500mm
32NB
25NB
75 75
Max 1500mm
PanelisationLockerGrouphandrailcanbesuppliedinpanels,manufacturedtosuityourexactrequirements.
Benefits • Fastandefficientonsiteinstallation• Reducedsitelabourcosts• Professionalfinish
Weld Options • Fullyweldedandgalvanisedafterfabrication• Tackweldedandgalvanisedafterfabrication• Galvanisedcomponents,tackweldedandcold galvedafterfabricationFinish options• Galvanised• Galvanisedandpainted**(wetordry)• Untreated(black)• Untreatedandpainted**(wetordry) **Paintedtoyourspecification
Installation tips
Stanchion Centres • Steel-2000mmrecommendmaximumcentresforstandard32mmmediumdutystanchions• Aluminium-1800mmrecommendmaximumcentres(Sideoffsetstanchionsshouldbe spacedatnogreaterthan1200mmcentres)
Welding • Steel–one20mmtackweldtoeachsideoftheundersideofball• Aluminium–fullcircumferentialweldtoeachsideofballSlip Joints • Steel–suppliedgalvanisedcompletewithtaperedpins,(holesizefortaperpinsshouldbe5mm)• Aluminium–suppliedstainlesssteellockingscreworpoprivets
General Tips • Joinrailswheneverpossibleinsideballstohidejoints• Boltthefirststanchionrigidlyinplacefirst• Do notbolttheotherstanchionsrigidlyinpositionandattempttofeedpipethroughstanchions.• Startstairandslopingrunsatthebottomandworkup.• Closurebendsaredesignedsothatthetoprailistojoininsidethetopballandthelower legofthebendstopsontheoutsideofthekneerailballwiththekneerailslidinginsidethebend.
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