4 Tech Spec Work 1 and 3 Part El Annex

Tender Documents Volume 3 Velipoje Sewerage Collection System and Waste Water Treatment Plant

REPUBLIC OF ALBANIA MINISTRY OF PUBLIC WORKS TRANSPORT & TELECOMMUNICATION GENERAL DIRECTORY OF WATER SUPPLY AND SEWERAGE

Velipoje Sewerage Collection System and Waste Water Treatment Plant

TECHNICAL SPECIFICATIONS: PARTICULAR SPECIFICATION

ELECTRICAL AND ELECTROMECHANICAL WORKS ANNEXES

Particular Specifications Rev. 01 2010 AnnexesDerby-E


1. IMPORTANT NOTEThe present document reports the technical features of contractual work item and equipments. These technical features are used in the definition of price of works item as listed in the BoQ Work item list chapter. In particular the chapter 1.7. GENERAL AND PRELIMINARY of Particular Specifications (Drawing n3.4.3) page 14 state a general criterion that will allow the Contractor to chose any equipment or material present in the market that satisfy the contractual requests. It is important to notice that in the case of employment of specific products in the definition of the prices (so named PA items of Price Analysis list) the diction or equivalent was always used.

Particular Specifications for Electrical Works Rev. 01 2010Derby-E


PRETREATMENT UNIT

Technical specification

Derby-E

Particular Specifications Rev. 01 2010 Annexes

Sewage fine screeningThe equipment will be installed in channel with the following minimum technical features: - All made in stainless steel AISI 304; - Frame made in stainless steel and spiral in carbon steel - Spacing (circular hole) 3 mm; - Maximum inclination 45; - Channel width 600 mm; - Channel depth 1200 mm; - Discharge height from channel edge 1200 mm; - Axial total length 5600 mm; - Compaction rate 35% SS; - Maximum flowrate 317 m3/h (with ppm < 500 mg/l); - Screw conveyor diameter 200 mm; - Installed power 1.1 kW; international protection class IP55; insulation class F (Tmax=100C+ 15C); - Power supply 400V three-phase 50 Hz - Rubberized canvas side straps for holding the side walls of the channel; - Plates sliding screw conveyor in stainless steel Aisi 304; - Compaction zone consists of a cylinder, "Johnson profile with polyethylene pipe for the return of the liquid in the channel; - Dry pipe transport; - Dry pipe transport; - Dry compacted material; - bags in continued length 70 mt; - N 01 support foot telescopic; - Eyebolts for lifting.

Sand collector- Basin Diameter 2000 mm; - Diameter of dryers 100 DN; - Diameter turbine blades 1900 mm; - Rotational Speed 12 rpm; - Diameter Water connections 1" gas; - Diameter Water connections 1" gas; - Engine power 0,75 kW; - Utilization of carbon steel galvanized hot; - Bolting galvanized steel; - Gearmotor gear in oil bath; - Containment gear box - Plank thick; - Mixing paddles applied to the axis bearing; - Dryers tire "air lift" Aspiration sands decanted.

Sand selector- Stainless steel execution Aisi 304; - Helix carbon micro-alloyed steel; - Without central shaft propeller type; - Hopper capacity 0,7 mc; - Maximum Input Capacity 35 mc/h; - Screw length 4500 mm; - Tilting operating 25; - Nominal diameter auger 280 mm; - Thickness helix 20 mm; - Trough type Ad U; - Trough Diameter 325 mm; - Sliding Plates (n 04) 40 x 10 mm Stainless steel Aisi 304; - Overall length 4,7 m; - Overall Width max 1,85 m; - Cover lids bolted; - Inlet pipe DN 125 PN 10; - Water outlet pipe DN 200 PN 10; - Outfall N 01; - Outfall Vertical type; - Parallel shaft gearmotor type; - Gearmotor position side exhaust; - Gearmotor Model Nord Getreibe; - Installed power 0,25 kW - 400 V. - 50 Hz - IP55; - Screw rotation speed 5 rpm; - Coating wear plates bolted; - Rolling bolts A2; - Surface treatment with fiberglass; - Vent valve on the hopper; - n2 supporting foot carbon steel hot dip galvanized; - Lifting eyebolts; - Weirs internal profile thomson.


EQUALIZATION TANK EQUIPMENT


Derby-E


Multimicroprocessorcontrolunit Multimicroprocessorcontrolunitforthedeterminationoffreechlorine,pH,ORPpotentialand temperature,housedinasinglecontainer,IP55printedpolystyreneflameretardant,completewith4 digitaldisplaysfordisplayinginstantaneousmeasure;1displayalphanumeric(2x16)forprogramming. Withthefollowingmainfeatures: Switchboard: RS322serialoutput; Measuringcellwithflowregulator(60lt./h). Supplypressure+1bar(constant); Supply0220V50Hz.; MeasurementofChlorine(DPDphotometricmethod): Measurementrange0.002.00ppmofCl2; Resolution0.01ppmofCl2; Display3digitLED; nr.2setPOINTSconfigurableloadmax3A220V; Currentoutput0/420mAprogrammablebykeyboard; Frequencyanalysismin.3'max.60'programmablebykeyboard; Cumulativealarm,byrelay,repeatingondisplay,for:bulb,measuringcelldirty,exhaustedreagents,lackof water,exceedingthedelaytimeprogrammedforeachoftheSETPOINTS. MeasurementofpH(glasselectrodecombinedmonotube): MeasuringrangepH00.014.0; Resolution0.1pH; Display3digitLED; nr.2Setpointsconfiguredwithmax3A220V; Currentoutput0/420mAprogrammablebykeyboard; Frequencyanalysiscontinues; Cumulativealarm,byrelay,repeatingondisplay,lackofwater,exceedingthedelaytimeprogrammedfor eachoftheSetPoints. MeasurementofRedox(combinationelectrodemonotubeGold): Measurementrange999mV; Resolution1mV; Display3digitLED; Currentoutput0/420mAprogrammablebykeyboard; Frequencyanalysiscontinues; Temperature(NTC): Measuringrange050C; Resolution0.1C.; Display3digitLED; Currentoutput0/420mAprogrammablebykeyboard; Frequencyanalysiscontinues. Includingprobes,electrodes,mounting,electricalwiringandplumbingandeverythingelseneededtomake theworkcompleteandworkingtoperfectrulebook.

Conductivityanalyzermicroprocessor Conductivityanalyzermicroprocessorwiththefollowingcharacteristics: Rangeconfigurable:00:00to20:00mS,000to200mS,0000to2000mS,0020ms,000200ms; Accuracy+0.2%off.s.; NumericLCDDisplaywithinstantaneousmeasurement; AlphanumericBacklitLCDProgrammingDisplay; Automaticcalibration; Automaticormanualtemperaturecompensation(30...+130C); Planningbykeyboard:twosetpointswithhysteresis,cyclewashingoftheelectrode,Delaytime,limitsof theoutputcurrent,communicationparameters; Digitaloutputs:twooftheSETPOINTS,oneforactivationwashing,oneforalarm; Analogoutput,galvanicallyseparated,0/420mA(max750ohm); Powersupply0220V50Hz; ContainerAluminum; BoxFullcontainmentIP65transparentcover,fasteningpins,perforatedpanelandcoveredwithlexan gray; CellforconductivityThermocompensatedbodyPP1"andgraphiteelectrodes; ConstantK=1; CableS332(5meters)shielded4poles; Range050000mS; Temperature +140F (+60C). If the device is operated outdoors in strong sunlight, you should use a protective cover. -40 to +176F (-40C to +80C) to DIN EN 60068-2-14; Nb test : +80C/-40C, 1K/min, 100cycles

Storage temperature Resistance to alternating temperature cycles Climate class Ingress protection

DIN EN 60068-2-38 (Test Z/AD) DIN/IEC 68 T2-30Db With closed housing, tested according to IP 68, NEMA 6P (24h at 1.83m under water surface) IP 66, NEMA 4x With open housing: IP 20, NEMA 1 (also ingress protection of the display)

"Vibration resistance Electromagnetic compatibility (EMC)

Caution! Degree of protection IP 68 NEMA 6P applies for M12 PROFIBUS-PA plugs only when the PROFIBUS cable is plugged in. DIN EN 60068-2-64 / IEC 68-2-64: 20 to 2000 Hz, 1 (m/s2)2/Hz; 3 x 100 min Interference emission to EN 61326, Equipment Class B Interference immunity to EN 61326, Appendix A (Industrial) and NAMUR Recommendation NE 21 (EMC). A standard installation cable is sufficient if only the analogue signal is used. Use a shielded cable when working with a superimposed communication signal (HART).

Process conditionsProcess temperature -40 to +176F (-40C to +80C) A temperature sensor is integrated in the sensor for correction of the temperature-dependent time-of-flight. FMU 40/41: 10 to 44 psia (0.7 bar to 3bar abs.) FMU 42/43/44: 10 to 36 psia (0.7 bar to 2.5bar abs.)

Process pressure

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Mechanical constructionDesign; dimensions FMU40, FMU41

F12~3.4 (~86) 2.6 (65) 3.1 (78)

T122.7 (68) 3.7 (94)

2.6 (65) 1.3 (32)

3.1 (78)

ENDRESS+HAUSER Prosonic M

5.1 (129) 5.9 (150)


5.1 (129) 6.4 (162)

3.3 (85)

3.3 (85)

FMU 40AF 60 1- NPT (G1) 0.9 (22) ~5.8 (148) ~3.4 (~87) AF 60 2 NPT G2

FMU 410.9 (22) ~5.8 (148)~3.3 (83)

1.5 (39)

1.9 (50)L00-FMU4xxxx-06-00-00-yy-006

Dimensions in inches (mm)

FMU42, FMU44 with slip-on flange

F12~3.4 (~86) 2.6 (65) 3.1 (78)

T122.7 (68) 3.7 (94)

2.6 (65) 1.3 (32)

3.1 (78)


5.1 (129) 5.9 (150)


5.1 (129) 6.4 (162)

3.3 (85)

3.3 (85)

FMU 42

FMU 44

3.3 (85)

~ 4.3 (110)

~ 4.2 (107)

~ 5.7 (145)

2.8 (70)

3.9 (98)L00-FMU4xxxx-06-00-00-yy-007


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FMU42, FMU44 with mounting bracket

FMU 42

FMU 44



F12/ T12 M8

F12/ T12 M8

4.1 (105) 3.0 (75)

1.2 (30) 4.7 (119)

4.9 (125)

1.2 (30) 4.7 (119)L00-FMU4xxxx-06-00-00-yy-008

3.0 (75)


FMU43

A~3.4 (86) 2.6 (65) 3.1 (78)

B


5.1 (129) 5.9 (150)

HA ESS+ ENDR ic M Proson

USER

F12

2 x M8 3.3 (85)

~9.8 (248)

3.0 (75)

ANSI 4 (DN 100)

9.1 (230)

3.5 (89) 6.2 (158)L00-FMU4xxxx-06-00-00-yy-009

Dimensions in inches (mm); A: with slip-on flange; B: with mounting bracket

Mounting bracket for FMU42, FMU43 and FMU444.68" (119) 0.98" (25)

4.72" (120)

4.84" (123)

0.08" (2) 1.57" (40) 1.57" (40)

0.98" (25)

0.43" (11)L00-FMU4xxxx-06-00-00-yy-010


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Flanges for FMU42 and FMU44E

A

B

D

0.79 (20)

G2 ISO228

CL00-FMU4xxxx-06-00-00-yy-011

suitable for 3" 150lbs / DN80 PN16 / 10K 80 4" 150 lbs / DN100 PN16 / 10K 100 6" 150 lbs / DN150 PN16 / 10 K 150 8" 150 lbs DN200 PN16 / 10 K 200

A 150 mm (5.91") 175 mm (6.90") 240 mm (9.45") 298.5 mm (11.75") 290 mm (11.42")

B 160 mm (6.30") 190.5 mm (7.50") 241.3 mm (9.50") 298.5 mm (11.75") 295 mm (11.61")

C 200 mm (7.87") 228.6 mm (9.00") 285 mm (11.22") 342.9 mm (13.50") 340 mm (13.39")

D 19 mm (0.75") 19 mm (0.75") 23 mm (0.91") 22.5 mm (0.89") 23 mm (0.91")

E 45 45 45 45 30

number of boreholes 8 8 8 8 12

Weight

Sensor FMU40 FMU41 FMU42 FMU43 FMU44

Weight approx. 5.5 lb (2.5 kg) approx. 6 lb (2.6 kg) approx. 6.6 lb (3 kg) approx. 8 lb (3.5 kg) approx. 9 lb (4 kg)

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Housing design

Types of housings F12 housing with sealed terminal compartment for standard or EEx ia (intrinsically safe) applications T12 housing with separate terminal compartment and explosion proof encapsulation Material Aluminum, seawater resistant, powder-coated Cover Aluminum, for version without local display Inspection glass for version with local display. This version cannot be supplied together with the ATEX II 1/ 2 D certificate.

Process connection, sealing material, sensor material

Sensor FMU40 FMU41 FMU42

Process connection Thread G 1 Thread NPT 1 - 11.5 Thread 2" Thread NPT 2" - 11.5 Universal flange DN 80 PN16 / ANSI 3" 150 lbs / JIS 10K 80 Universal flange DN 100 PN16 / ANSI 4" 150 lbs / JIS 10K 100 Mounting bracket Universal flange DN 100 / ANSI 4" / JIS16K100 Mounting bracket Universal flange DN 100 PN16 / ANSI 4" 150 lbs / JIS 10K 100 Universal flange DN 150 PN16 / ANSI 6" 150 lbs / JIS 10K 150 Universal flange DN200 PN16 / JIS 10K 200 Flange ANSI 8" 150 lbs Mounting bracket

Material in contact with process Sensor: PVDF Seal: EPDM Sensor: PVDF Seal: EPDM Sensor: PVDF Seal: VITON or EPDM Flange: PP, PVDF or SS 316L (1.4435 or 1.4404)1) Sensor: UP and SS 316Ti Seal: EPDM Flange: PP or SS 316Ti Sensor PVDF Seal: VITON or EPDM Flange: PP, PVDF or SS 316L (1.4435 or 1.4404)1

FMU43

FMU44

1)

Producer supplies DIN/EN flanges made of stainless steel AISI 316L with the material number 1.4435 or 1.4404. With regard to their temperature stability properties, the materials 1.4435 and 1.4404 are grouped under 13E0 in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.

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Human interfaceDisplay and operating elements The LCD module VU 331 for display and operation is located beneath the housing cover. The measured value is legible through the glass in the cover. Open the cover to operate the device.LCD (liquid crystal display)

Order Code: Ser.-No.

IPTA >70C

65

: t >85C

Made in Germany

Maulburg

Messber Measurin eich g range U 16...36 max. 4...20 20 m mA V DC

ENDR MICR ESS+ OPILOHAUS : T II ER

Symbols

+

E

3 keys snap-fit

L00-FMxxxxxx-07-00-00-en-001

Symbol in display continuous Meaning Alarm flashing Warning Communication Security Locking

Function of the keysKey(s) Meaning

O or V S or W X or Z F O and F or S and F O and S and F

Navigate upwards in the selection list Edit numeric value within a function Navigate downwards in the selection list Edit numeric value within a function

Navigate to the left within a function group

Navigate to the right within a function group, confirmation.

Contrast settings of the LCD

Hardware lock / unlock After a hardware lock, an operation of the instrument via display or communication is not possible! The hardware can only be unlocked via the display. An unlock parameter must be entered to do so.

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Local operation

Operation with VU 331 The LC-Display VU 331 allows configuration via 3 keys directly at the instrument. All device functions can be set through a menu system. The menu consists of function groups and functions. Within a function, application parameters can be read or adjusted. The user is guided through a complete configuration procedure.Headline Position indicator

+

Symbol

Main value

Unit

E

Selection list

Function groups -> FunctionsHOME

XO SFG00 FG01 FG02 FG03 FG04 FG05 FG06 FG07 ...

F

F

X

FF000 F001 F002 F003 F004 ...

F

X

O S

XEnvelope curve

Help text

L00-FMU4xxxx-07-00-00-en-004

Operation with the handheld terminal DXR 375 On devices with HART communication, you can also access the menu using the handheld terminal DXR 375.

dsdmdm df das. asdas fa asas la.


FMU42: LIC0001 ONLINE 1 GROUP SELECT 2 PV 8.7 m

FMU43: LIC0001 ONLINE 1 GROUP SELECTION 2 PV 8.7 m

Delete

HELP

SAVE

H


9Bksp #%& Copy GHI

Page Up

6Delete

HELP

SAVE

FMU43: LIC0001 GROUP SELECTION 1 2 3 4 5 BASIC SETUP SAFETY SETTINGS TEMPERATURE LINEARIZATION EXTENDED CALIBR.

Delete

Page On

BkspDEF Hot Key MNO + Hot Key WXYZ

1 4 7 .

ABC Paste JKL Insert TUV

2 5 8 0

3 6 9 -

HSAVE HOME


FMRU43: LIC0001 BASIC SETUP 1 2 3 4 5 MEASURED VALUE TANK SHAPE MEDIUM PROPERTY PROCESS COND. EMPTY CALIBR.

PQRS

Page Up Page On

,()

_

+*/

Bksp

FIELD COMMUNICATORSAVE HOME

375

L00-FMU4xxxx-07-00-00-de-005

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Remote operation

Operation with FieldCare FieldCare is producer's FDT based Plant Asset Management Tool. It can configure all intelligent field devices in your plant and supports you in managing them. By using status information, it also provides a simple but effective means of checking their health. Supports Ethernet, HART, PROFIBUS, FOUNDATION Fieldbus etc. Operates all Endress+Hauser devices Operates all third-party actuators, I/O systems and sensors supporting the FDT standard Ensures full functionality for all devices with DTMs Offers generic profile operation for any third-party fieldbus device that does not have a vendor DTM

Operation with Commuwin II (for communication variants HART or PROFIBUS-PA) Commuwin II is an operating software with graphical support (MS Windows) for intelligent transmitters with the communication protocols Rackbus, Rackbus RS-485, HART and PROFIBUS-PA. Commuwin II supports the following functions: Online configuration of transmitters Loading and saving of instrument data (Upload/Download) Orderly visualisation of measured values and limit values Display and recording of measured values with a line recorder It is not possible to display envelope curves with Commuwin II. To display them, please use the ToF Tool program supplied. Connections: HART with Commubox FXA 191 (available as accessory) PROFIBUS PA Operation with NI-FBUS Configurator (only Foundation Fieldbus) The NI-FBUS Configurator is an easy-to-use graphical environment for creating linkages, loops, and a schedule based on the fieldbus concepts. You can use the NI-FBUS Configurator to configure a fieldbus network as follows: Set block and device tags Set device addresses Create and edit function block control strategies (function block applications) Configure vendor-defined function and transducer blocks Create and edit schedules Read and write to function block control strategies (function block applications) Invoke Device Description (DD) methods Display DD menus Download a configuration Verify a configuration and compare it to a saved configuration Monitor a downloaded configuration Replace devices Save and print a configuration

Certificates and ApprovalsCE mark The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark. The available certificates are listed in the ordering information. Note the associated safety instructions (XA) and control or installation drawings (ZD). EN 60529 Protection class of housing (IP-code) EN 61326 Electromagnetic compatibility (EMC requirements) NAMUR Standards committee for measurement and control in the chemical industry

Ex approval

External standards and guidelines

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Ordering informationProduct structure FMU 40Certificates A Variant for non-hazardous area E NEPSI Ex nA II T6 G ATEX II 3G EEx nA II T6 I NEPSI Ex ia IIC T6 J NEPSI Ex d(ia) IIC T6 K TIIS Ex ia II C T6 N CSA General Purpose Q NEPSI DIP S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2 T FM XP Cl. I,II,III Div. 1 Gr. A-G U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2 V CSA XP Cl. I,II,III Div. 1 Gr. A-G 1 ATEX II 1/2 G or II 2 G; EEX ia IIC T6 2 ATEX II 1/2D, Alu blind cover 4 ATEX II 1/2 G or II 2 G; EEX d [ia] IIC T6 5 ATEX II 1/3D Y Special certificate Process connection R G 1 threadISO 228 N NPT 1 - 11,5 thread Y Special version Power supply/communication B 2 wire, 4...20mA-loop/HART H 4 wire, 10,5...32VDC / 4-20mA HART G 4 wire, 90...253VAC / 4-20mA HART D 2 wire, PROFIBUS PA F 2 wire, Foundation Fieldbus Y Special version Display / on-site operation 1 Without LC display 2 With LC display VU 331 incl. on-site operation 3 Prepared for remote display FHX 40 9 Special version Housing A Aluminum F12 housing coated to IP 68 C Aluminum T12 housing coated to IP 68; with separate terminal compartment D Aluminum T12 housing coated to IP 68; with separate terminal compartment; with overvoltage protection 9 Special version Screw union/entry 2 M20x1.5 screw union 3 G 1/2 entry 4 NPT 1/2 entry 5 M12 PROFIBUS-PA plug-in connector 6 7/8" FF plug 9 Special version FMU 40 Product designation

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Product structure FMU 41

Certificates A Variant for non-hazardous area E NEPSI Ex nA II T6 G ATEX II 3G EEx nA II T6 I NEPSI Ex ia IIC T6 J NEPSI Ex d(Ia) IIC T6 K TIIS Ex ia II C T6 N CSA General Purpose Q NEPSI DIP S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2 T FM XP Cl. I,II,III Div. 1 Gr. A-G U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2 V CSA XP Cl. I,II,III Div. 1 Gr. A-G 1 ATEX II 1/2 G or II 2 G; EEX ia IIC T6 2 ATEX II 1/2D, Alu blind cover 4 ATEX II 1/2 G or II 2 G; EEX d [ia] IIC T6 5 ATEX II 1/3D Y Special certificate Process connection R G 2 threadISO 228 N NPT 2 - 11.5 thread Y Special version Power supply/communication B 2 wire, 4...20mA-loop/HART H 4 wire, 10.5...32VDC / 4-20mA HART G 4 wire, 90...253VAC / 4-20mA HART D 2 wire, PROFIBUS PA F 2 wire, Foundation Fieldbus Y Special version Display / on-site operation 1 Without LC display 2 With LC display VU 331 incl. on-site operation 3 Prepared for remote display FHX 40 9 Special version Housing A Aluminum F12 housing coated to IP 68 C Aluminum T12 housing coated to IP 68 with separate terminal compartment D Aluminum T12 housing coated to IP 68; with separate terminal compartment; with overvoltage protection 9 Special version Screw union/entry 2 M20x1.5 screw union 3 G 1/2 entry 4 NPT 1/2 entry 5 M12 PROFIBUS-PA plug-in connector 6 7/8" FF plug 9 Special version FMU 41 Product designation

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Certificates A Variant for non-hazardous area E NEPSI Ex nA II T6 G ATEX II 3G EEx nA II T6 I NEPSI Ex ia IIC T6 J NEPSI Ex d (Ia) IIC T6 K TIIS Ex ia II C T6 (in preparation) N CSA General Purpose Q NEPSI DIP S FM IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2 T FM XP Cl. I,II,III Div. 1 Gr. A-G U CSA IS Cl. I,II,III Div. 1 Gr. A-G / NI Cl. I Div. 2 V CSA XP Cl. I,II,III Div. 1 Gr. A-G 1 ATEX II 1/2 G EEX ia IIC T6 2 ATEX II 1/2 D, Alu bond cover 4 ATEX II 1/2 G EEX d [ia] IIC T6 5 ATEX II 1/3D Y Special certificate Process connection M Mounting bracket FAU20 P UNI flange 3"/DN80/80, PP, max. 2.5bar abs./ 36psia suitable for 3" 150lbs / DN80 PN16 / 10K 80 Q UNI flange 3"/DN80/80, PVDF, max. 2.5bar abs./ 36psia suitable for 3" 150lbs / DN80 PN16 / 10K 80 S UNI flange 3"/DN80/80, 316L, max. 2.5bar abs./ 36psia suitable for 3" 150lbs / DN80 PN16 / 10K 80 T UNI flange 4"/DN100/100, PP, max. 2.5bar abs./ 36psia suitable for 4" 150lbs / DN100 PN16 / 10K100 U UNI flange 4"/DN100/100, PVDF, max. 2.5bar abs./ 36psia suitable for 4" 150lbs / DN100 PN16 / 10K100 V UNI flange 4"/DN100/100, 316L, max. 2.5bar abs./ 36psia suitable for 4" 150lbs / DN100 PN16 / 10K100 Y Special version Power supply/communication B 2 wire, 4...20mA-loop/HART H 4 wire, 10.5...32VDC / 4-20mA HART G 4 wire, 90...253VAC / 4-20mA HART D 2 wire, PROFIBUS PA F 2 wire, Foundation Fieldbus Y Special version Display / on-site operation 1 Without LC display 2 With LC display VU 331 incl. on-site operation 3 Prepared for remote display FHX 40 9 Special version Housing A Aluminum F12 housing coated to IP 68 C Aluminum T12 housing coated to IP 68, with separate terminal compartment D Aluminum T 12 housing coated to IP 68, with separate terminal compartment; with overvoltage protection Y Special version Gland/Entry 2 M20x1.5 gland 3 G 1/2 entry 4 NPT 1/2 entry 5 M12 PROFIBUS-PA plug 6 7/8" FF plug 9 Special version Sealing Sensor/Flange 2 VITON flat sealing

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Sealing Sensor/Flange 3 EPDM flat sealing 9 special version Additional options A Additional options not selected FMU 42 Product designation

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Certificates A Variant for non-hazardous area M FM DIP Class II, III, Div. 1, Gr. E,F,G NI N CSA General Purpose P CSA DIP, Class II, III, Div. 1, Gr. E,F,G NI Q NEPSI DIP 2 ATEX II 1/2 D or II 2 D, Aluminium Deckel 5 ATEX II 1/3 D or II 3 D, Sichtdeckel Y Special version Process connection/material P Flange DN 100/ANSI 4"/JIS 16K100, PP (universal slip-on flange included) S Flange DN 100/ANSI 4"/JIS 16K100, SS 316TI (universal slip-on flange included) K Without slip-on flange/without mounting bracket (customer mounting equipment) M With mounting bracket Y Special version Power supply/communication H 4 wire, 10.5...32VDC / 4-20mA HART G 4 wire, 90...253VAC / 4-20mA HART D 2 wire, PROFIBUS PA F 2 wire, Foundation Fieldbus Y Special version Display / on-site operation 1 Without LC display 2 With LC display VU 331 incl. on-site operation 3 Prepared for remote display FHX 40 9 Special version Housing A Aluminium F12 housing coated to IP 68 9 Special version Screw union/entry 2 M20x1.5 screw union 3 G 1/2 entry 4 NPT 1/2 entry 5 M12 PROFIBUS-PA plug-in connector 6 7/8" FF plug 9 Special version FMU 43 Product designation

31

Prosonic M


Approval A Non-hazardous area 1 ATEX II 1/2G EEx ia IIC T6 (in preparation) 4 ATEX II 1/2G EEx d (ia) IIC T6 (in preparation) G ATEX II 3 G EEx nA II T6 (in preparation) 2 ATEX II 1/2 D, Alu blind cover (in preparation) 5 ATEX II 1/3 D S FM IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.I Div.2 (in preparation) T FM XP Cl.I,II,III Div.1 Gr.A-G (in preparation) N CSA General Purpose U CSA IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.I Div.2 V CSA XP Cl.I,II,III Div.1 Gr.A-G K TIIS EEx ia IIC T6 (in preparation) I NEPSI Ex ia IIC T6 (in preparation) J NEPSI Ex d(ia) IIC T6 (in preparation) E NEPSI Ex nA II T6 (in preparation) Q NEPSI DIP (in preparation) Y Special version, to be specified Process connection A 8" 150lbs FF, 316L, max 2.5bar abs./36psia E UNI flange 6"/DN150/150, PP, max 2.5bar abs./ 36psia, suitable for 6" 150lbs / DN150 PN16 / 10K 150 F UNI flange 6"/DN150/150, PVDF, max 2.5bar abs./36psia, suitable for 6" 150lbs /DN150 PN16 / 10K 150 G UNI flange 6"/DN150/150, 316L, max 2.5bar abs. 36psia, suitable for 6" 150lbs / DN150 PN16 / 10K 150 H UNI flange DN200/200, PP, max 2.5bar abs./ 36 psia, suitable for DN200 PN16 / 10K 200 J UNI flange DN200/200, PVDF, max 2.5bar abs./ 36psia, suitable for DN200 PN16 / 10K 200 K UNI flange DN200/200, 316L, max 2.5bar abs./ 36psia, suitable for DN200 PN16 / 10K 200 L 8" 150lbs FF, PP, max 2.5bar abs./ 36psia M Mounting bracket FAU20 N 8" 150lbs FF, PVDF, max 2.5bar abs./ 36psia T UNI flange 4"/DN100/100, PP, max 2.5bar abs./ 36psia, suitable for 4" 150lbs / DN100 PN16 / 10K 100 U UNI flange 4"/DN100/100, PVDF, max. 2.5bar abs./ 36 psia, suitable for 4" 150lbs / DN100 PN16 / 10K 100 V UNI flange 4"/DN100/100, 316L, max 2.5bar abs./ 36psia, suitable for 4" 150lbs / DN100 PN16 / 10K 100 Y Special version, to be specified Power supply; Output B 2-wire; 4-20mA HART D 2-wire; PROFIBUS PA F 2-wire; FOUNDATION Fieldbus G 4-wire 90-250VAC; 4-20mA HART H 4-wire 10.5-32VDC; 4-20mA HART Y Special version, to be specified Operation 1 w/o display, via communication 2 4-line display VU331, Envelope curve display on site 3 Prepared for FHX40, Remote display (accessory) 9 Special version, to be specified FMU 44 product designation, part 1

32

Prosonic M

Housing A F12 Alu, coated IP68 NEMA6P C T12 Alu, coated IP68 NEMA6P, Separate conn. compartment D T12 Alu, coated IP68 NEMA6P + OVP, Sep. conn. compartment, OVP = overvoltage protection 9 Special version, to be specified CAble entry 2 Gland M20 (EEx d > thread M20) 3 Thread G1/2 4 Thread NPT 1/2 5 Plug M12 6 Plug 7/8 9 Special version, to be specified Process Sealing Sensor/ Flange 2 Viton 3 EPDM 9 Special version, to be specified Additional option A Basic version Y Special version, to be specified FMU 44 complete product designation

Scope of delivery

Instrument according to the version ordered FieldCare software Operating manual according to the communication version for certified instrument versions: Safety Instructions, Control- or Installation drawings for FMU 40 *R**** and FMU 41 *R****: counter nut (PC) for FMU 40/41: sealing ring (EPDM) for gland M20x1.5: 1 cable gland for 2-wire instruments 2 cable glands for 4-wire instruments The cable glands are mounted on delivery.

33

Prosonic M

AccessoriesWeather protection cover A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code: 543199-0001). The shipment includes the protective cover and tension clamp.

F12 / F23 / T12 housing

Orde MIC ES RO S+H Se r Code PIL AU r.-N o.: : Me Messbe asurireich ng ran ge U 16 ma x. 20 ...3 4...20 6 m mA V DC

EN DR

OT SE R II

IPTA >7

65

0C :

t >8 5C

Made in Germany

Maulburg

L00-FMR2xxxx-00-00-06-en-001

Installation bracket for FMU 40/41

15.7" (400)

4.72" (120) 0.63" (16) 4.72" (120)

9.84" (250)

0.12" (3)

1.18" (30)L00-FMU4x-00-00-00-de-001

for FMU 40, G1: Order No. 942669-0000 for FMU 41, G2: Order No. 942669-0001 suited for NPT 1" and 2" as well

34

Prosonic M

Adapter flange

sealing ring EPDM (supplied)

adapter flange

sensor

nozzleL00-FMUX3XXX-00-00-00-en-001

Version with metrical thread (FAU 70 E)Process Connection 12 DN 50 PN 16 A, flange EN1092-1 (DIN2527 B) 14 DN 80 PN 16 A, flange EN1092-1 (DIN2527 B) 15 DN 100 PN 16, A, flange EN1092-1 (DIN2527 B) Sensor Connection 3 Thread ISO228 G1-1/2 4 Thread ISO228 G2 Flange Material 2 316L 7 Polypropylene FAU 70 E Product designation

Version with conical thread(FAU 70 A)Process Connection 22 2" 150lbs FF, flange ANSI B16.5 24 3" 150lbs FF, flange ANSI B16.5 25 4" 150lbs FF, flange ANSI B16.5 Sensor Connection 5 Thread NPT1-1/2 6 Thread NPT2 Flange Material 2 316L 7 Polypropylene FAU 70 A Product designation

35

Prosonic M

Cantilever

C

A

0.79 (20)

0.79 (20)

1.38 (35)

0.98 1.97 3.94 (25) (50) (100)

D

M8

2.95 (75)

2.95 (75)

3.94 (100) C

B

1.38 (35)

4.13 (105)

1.97 / 2.44 (50 / 62)

0.87 (22)

0.26 (6.5)

0.59 (15)L00-FMU4xxxx-06-00-00-yy-005

A 23" 585 mm

B 9.83" 250 mm

C 0.08" 2 mm

D 7.87" 200 mm

for Sensor FMU 40

Material 316Ti/1.4571 galv. steel

Order Code 52014132 52014131 52014136 52014135 52014134 52014133 52014138 52014137

FMU 41

316Ti/1.4571 galv. steel

42.7" 1085 mm

29.5" 750 mm

0.12" 3 mm

11.8" 300 mm

FMU 40


FMU 41


The 1.97" (50 mm) or 2.44" (62 mm) orifices serve for the mounting of the FMU 40 or FMU 41 sensor, respecitvely. The 0.87" (22 mm) orifice may be used for an additional sensor.

36

Prosonic M

Mounting Frame0.51 (13) 3.94 (100)

2.17 (55)

0.98 (25)

1.33 (33.7) 0.79 (20)

0.13 (3.2)

2.36 (60) 0.16 (4)

28 / 55 (700 / 1400)

1.77 (45) 0.26 (6.5)

2.99 (76) 7.97 (200) 3.94 (100)

5.12 (130)

3.94 (100) 5.91 (150)L00-FMU4x-00-00-00-yy-005

Height 28" (700 mm) 28" (700 mm) 55" (1400 mm) 55" (1400 mm)

Material galv. steel 1.4301 (AISI 304) galv. steel 1.4301 (AISI 304)

Order Code 919791-0000 919791-0001 919791-0002 919791-0003

Wall Bracket0.20 (5) 0.26 (6.5) 4.33 0.98 (110) (25) 0.13 (3.2) 1.33 (33.7) ~ 8.39 (213) 0.51 (13) 5.91 (150)

7.09 (180)

~ 3.46 (88)

4.33 (110) 5.91 (150)L00-FMU4x-00-00-00-yy-006

Material galv. steel 316Ti/1.4571

Order Code 919792-0000 919792-0001

Commubox FXA191 HART

For intrinsically safe communication with FieldCare via the RS232C interface. For details refer to TI237F/00/ en. For intrinsically safe communication with FieldCare via the USB interface. For details refer to TI404F/00/en.

Commubox FXA195 HART

37

Prosonic M

Service Interface FXA193

The Service-Interface connects the Service plug of Proline and ToF instruments with the 9 pin RS 232C interface of a PC. (USB connectors must be equipped with a usual commercial USB/Serial adapter.) Product structureApprovalsA B C D 9 For use in non-hazardous areas ATEX II (1) GD CSA/FM Class I Div. 1 ATEX, CSA, FM other

Connection cableB E H X 9 Connection cable for ToF devices Connection cable for Proline and ToF devices Connection cable for Proline and ToF devices and Connection cable for Ex two-wire devices without connection cable others

FXA193-

Complete product designation

Associated documentation Technical Information: TI063D Safety Instructions for ATEX II (1) GD: XA077D Supplementary information for the cable adapters: SD092D Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field instruments with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to TI405C/07/en.

!

Note! For the following producerinst

ruments you need the "ToF Adapter FXA291" as an additional accessory:

Cerabar S PMC71, PMP7x Deltabar S PMD7x, FMD7x Deltapilot S FMB70 Gammapilot M FMG60 Levelflex M FMP4x Micropilot FMR130/FMR131 Micropilot M FMR2xx Micropilot S FMR53x, FMR540 Prosonic FMU860/861/862 Prosonic M FMU4x Tank Side Monitor NRF590 (with additional adapter cable) Prosonic S FMU9x

ToF Adapter FXA291 The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or a notebook to the following Endress+Hauser instruments: Cerabar S PMC71, PMP7x Deltabar S PMD7x, FMD7x Deltapilot S FMB70 Gammapilot M FMG60 Levelflex M FMP4x Micropilot FMR130/FMR131 Micropilot M FMR2xx Micropilot S FMR53x, FMR540 Prosonic FMU860/861/862 Prosonic M FMU4x Tank Side Monitor NRF590 (with additional adapter cable) Prosonic S FMU9x

For details refer to KA271F/00/a2.

38

Prosonic M

Remote display FHX40Wall-mounting (without mounting bracket) Pipe-mounting (mounting bracket and plate supplied optionally, see product structure) 0.33 (8.5)

Prosonic M Micropilot M Levelflex M

4.72 (120)

Separate housing FHX 40, NEMA 4 (IP 65)

ENOrde Se r Code r.-N o.: :

DR ES

IPTA >7

65C

Maulburg

Me Messbere asuri ich ng ran ge U 16 ma x. 20 ...3 4...20 6 m mA V DC

S+ HAU SE R

0C

: t >85

Made in Germany

4.80 (122)

7.09 (180) 6.30 (160)

3.15 (80) Cable

3.46 (88)4.72 (120) 3.23 (82) 4.65 (118) 3.78 (96)

0.25 (6.3)

4.80 (122) 4.17 (106)

max. 3.15 (80) min. 1.18 (30)

pipe

L00-FMxxxxxx-00-00-06-en-003

Technical data (cable and housing) and product structure:Max. cable length Temperature range Degree of protection Materials Dimensions 20 m (65 ft) -30 to +70C (-22 to 158F) IP65/67 (housing); IP68 (cable) acc. to IEC 60529 Housing: AlSi12; cable glands: nickle plated brass 122x150x80 mm (HxWxD) / 4.8" x 5.9" x 3.2"

Approval:A 1 S U N K Nn-hazardous area ATEX II 2 G EEx ia IIC T6, ATEX II 3D FM IS Cl.I Div.1 Gr.A-D CSA IS Cl.I Div.1 Gr.A-D CSA General Purpose TIIS ia IIC T6 (in preparation)

Cable:1 5 20m/65ft; for HART 20m/65ft; for PROFIBUS PA/FOUNDATION Fieldbus

Additional option:A B Basic version Mounting bracket, pipe 1"/ 2"

FHX40 -

Complete product designation

For connection of the remote display FHX40 use the cable which fits the communication version of the respective instrument.

39

Prosonic M

Supplementary documentationSystem Information SI 005F Ultrasonic level measurement Operating manual Depending on the communication variant ordered, the following operating manuals are supplied with the device:Communication 4 to 20mA, HART Profibus PA Foundation Fieldbus Operating manual BA 237F BA 238F BA 239F

These instructions describe the installation and first commissioning of the Prosonic M. From the operating menu, all functions are included, which are required for standard measurement tasks. Additional functions are not contained in the manual. Description of device functions BA 240F This contains a detailed description of all the functions of the Prosonic M and is valid for all communication variants. A pdf file of this document can be found in the supplied "ToF Tool - FieldTool Package" at "Help/ToF Tool Help/ Online Manual/ Operating Manual/Ultrasonic/Prosonic M FMU4x Functions"1). in the internet at "www.endress.com". Click "Download" and enter the product code "FMU4*" into the search form. KA 183F Can be found under the device housing cover. The most important menu functions are summarised on this sheet. It is intended primarily as a memory jogger for users who are familiar with the operating concept of Endress+Hauser time-of-flight instruments. Safety Instructions ATEX The following safety instructions are supplied with ATEX-certified device versions. If the devices are used in explosive areas, comply with all the specifications in these safety instructions.Certificate ATEX II 1/2 G or II 2 G EEx ia II C T6 ATEX II 1/2 G or II 2 G EEx ia II C T6 Communication HART (2-wire) Housing F12 Safety Instructions XA 174F

Short instructions

Instrument version FMU40 - 1*B*A* FMU41 - 1*B*A* FMU42 - 1*B*A*** FMU40 - 1*B*D* FMU41 - 1*B*D* FMU42 - 1*B*D*** FMU40 - 1*D*A* - 1*F*A* FMU41 - 1*D*A* - 1*F*A* FMU42 - 1*D*A*** - 1*F*A*** FMU40 - 1*D*D* - 1*F*D* FMU41 - 1*D*D* - 1*F*D* FMU42 - 1*D*D*** - 1*F*D***

HART (2-wire)

T12 with overvoltage protection

XA 224F

ATEX II 1/2 G or II 2 G EEx ia II C T6

Profibus-PA Foundation Fieldbus

F12

XA 175F

ATEX II 1/2 G or II 2 G EEx ia II C T6



XA 225F

1)

If the Operating Instructions have not been installed together with the "ToF Tool - FieldTool Package", they can be added to the installation subsequently.

40

Prosonic M

Instrument version FMU40 - 4*B*C* - 4*D*C* - 4*F*C* FMU41 - 4*B*C* - 4*D*C* - 4*F*C* FMU42 - 4*B*C*** - 4*D*C*** - 4*F*C*** FMU40 - G***** FMU41 - G***** FMU42 - G******* FMU40 - 2*B*A* - 2*D*A* - 2*F*A* - 5*B*A* - 5*D*A* - 5*F*A* FMU41 - 2*B*A* - 2*D*A* - 2*F*A* - 5*B*A* - 5*D*A* - 5*F*A* FMU42 - 2*B*A*** - 2*D*A*** - 2*F*A*** - 5*B*A*** - 5*D*A*** - 5*F*A*** FMU40 - 2*G*A* - 2*H*A* - 5*G*A* - 5*H*A* FMU41 - 2*G*A* - 2*H*A* - 5*G*A* - 5*H*A* FMU42 - 2*G*A*** - 2*H*A*** - 5*G*A*** - 5*H*A*** FMU43 - 2*G*A* - 2*H*A* - 5*G*A* - 5*H*A* FMU43 - 2*D*A* - 2*F*A* - 5*D*A* - 5*F*A*

Certificate

Communication

Housing

Safety Instructions

ATEX II 1/2 G or II 2 G EEx d [ia] II C T6

HART (2-wire) Profibus-PA Foundation Fieldbus

T12

XA 176F

ATEX II 3G EEx nA II T6

HART (2-wire) HART (4-wire, DC) HART (4-wire, AC) Profibus-PA Foundation Fieldbus

F12 T12 XA 179F T12 with overvoltage protection

ATEX II 1/2D ATEX II 1/3D


F12

XA 180F

ATEX II 1/2D ATEX II 1/3 D

HART (4-wire, DC) HART (4-wire, AC)

F12

XA 259

ATEX II 1/2 D or II 2 D ATEX II 1/3 D or II 3 D


F12

XA 177F

ATEX II 1/2 D or II 2 D ATEX II 1/3 D or II 3 D


F12

XA 178F

41

Prosonic M

Safety Instructions NEPSI

The following safety instructions are supplied with NEPSI-certified device versions. If the devices are used in explosive areas, comply with all the specifications in these safety instructions.Certificate Ex ia II C T1 ... T6 NEPSI GYJ071468 Ex ia II C T1 ... T6 NEPSI GYJ071468 Communication HART (2-wire) Housing F12 Safety Instructions XA 436F

Instrument version FMU40 - I*B*A* FMU41 - I*B*A* FMU42 - I*B*A*** FMU40 - I*B*D* FMU41 - I*B*D* FMU42 - I*B*D*** FMU40 - I*D*A* - I*F*A* FMU41 - I*D*A* - I*F*A* FMU42 - I*D*A*** - I*F*A*** FMU40 - I*D*D* - I*F*D* FMU41 - I*D*D* - I*F*D* FMU42 - I*D*D*** - I*F*D*** FMU40 - J*B*C* - J*D*C* - J*F*C* FMU41 - J*B*C* - J*D*C* - J*F*C* FMU42 - J*B*C*** - J*D*C*** - J*F*C*** FMU40 - Q*B*A* - Q*D*A* - Q*F*A* FMU41 - Q*B*A* - Q*D*A* - Q*F*A* FMU42 - Q*B*A*** - Q*D*A*** - Q*F*A*** FMU40 - Q*G*A* - Q*H*A* FMU41 - Q*G*A* - Q*H*A* FMU42 - Q*G*A*** - Q*H*A*** FMU43 - Q*G*A* - Q*H*A* FMU43 - Q*D*A* - Q*F*A* FMU40 - E***** FMU41 - E***** FMU42 - E*******

HART (2-wire)


XA 442F

Ex ia II C T1 ... T6 NEPSI GYK071468


F12

XA 437F

Ex ia II C T1 ... T6 NEPSI GYJ071468



XA 443F

Ex d [ia] II C T1 ... T6 NEPSI GYJ071468


T12

XA 438F

DIP A21/A22 TA, T* NEPSI GYJ071468


F12

XA 441F

DIP A21/A22 TA, T* NEPSI GYJ071468


F12

XA 444F

DIP A21/A22 TA, T* DIP A21/A22 TA, T*

HART (4-wire, DC) HART (4-wire, AC) Profibus-PA Foundation Fieldbus HART Profibus PA Foundation Fieldbus

F12 F12 F12 T12

XA 439F XA 440F

NEPSI Ex nA IIC T6

XA 403F

42

Prosonic M

Control drawings Installation drawingsInstrument version FMU40 - S*B*A* FMU41 - S*B*A* FMU42 - S*B*A*** FMU40 - S*D*A* - S*F*A* FMU41 - S*D*A* - S*F*A* FMU42 - S*D*A*** - S*F*A*** FMU40 - S*B*D* FMU41 - S*B*D* FMU42 - S*B*D*** FMU40 - S*D* D* - S*F*D* FMU41 - S*D* D* - S*F*D* FMU42 - S*D* D*** - S*F*D*** FMU40 - T*B*C* - T*D*C* - T*F*C* FMU41 - T*B*C* - T*D*C* - T*F*C* FMU42 - T*B*C*** - T*D*C*** - T*F*C*** FMU40 - U*B*A* FMU41 - U*B*A* FMU42 - U*B*A*** FMU44 - U*B*A***

The following control or installation drawings are supplied with the FM, CSA and TIIS-certified device versions:Communication Housing Control or Installation Drawing ZD 096F

Certificate

FM IS

HART (2-wire)

F12

FM IS


F12

ZD 097F

FM IS

HART (2-wire)

T12 with overvoltage protection ZD 139F

FM IS



FM XP

HART (2-wire) Profibus PA Foundation Fieldbus

T12

ZD 098F

CSA IS

HART (2-wire)

F12

ZD 088F

FMU40 - U*D*A* - U*F*A* FMU41 - U*D*A* - U*F*A* FMU42 - U*D*A*** - U*F*A*** FMU44 - U*D*A*** - U*F*A*** FMU40 - U*B* D* FMU41 - U*B* D* FMU42 - U*B* D*** FMU44 - U*B* D***

CSA IS


F12

ZD 099F

CSA IS

HART (2-wire)


FMU40 - U*D*D* - U*F*D* FMU41 - U*D*D* - U*F*D* FMU42 - U*D*D*** - U*F*D*** FMU44 - U*D*D*** - U*F*D***

CSA IS



43

Prosonic M

Instrument version FMU40 - V*B*C* - V*D*C* - V*F*C* FMU41 - V*B*C* - V*D*C* - V*F*C* FMU42 - V*B*C*** - V*D*C*** - V*F*C*** FMU44 - V*B*C*** - V*D*C*** - V*F*C*** FMU 40 - K***** FMU 41 - K*****

Certificate

Communication

Housing

Control or Installation Drawing

CSA XP

HART (2-wire) Profibus PA Foundation Fieldbus

T12

ZD 100F

TIIS Ex ia IIC T6

HART

F12

ZD 138F

Technical specificationPump N 3127, 60 Hz

Y/D startSUBCAB 7G2,5 mm2 7G2,5+2x1,5 mm2 7G4+2x1,5 mm2

VFD ApplicationScreened SUBCAB S3x2,5+3x2,5/3+4x1,5

Monitoring equipmentThermal contacts opening temp. 125 C

MaterialImpeller (.181) Impeller (185) Pump housing Stator housing Shaft O-rings Cast iron Hard Iron Cast iron Cast iron Stainless steel Nitrile rubber

N 3127ProductSubmersible pump for pumping clean water, surface water and waste water containing solids or long-fibred material.

Mechanical face sealsAlternative 1 Inner seal Corrosion resistant cemented carbide/ Aluminium oxide Corrosion resistant cemented carbide/ Corrosion resistant cemented carbide Corrosion resistant cemented carbide/ Corrosion resistant cemented carbide Outer seal Corrosion resistant cemented carbide/ Corrosion resistant cemented carbide Corrosion resistant cemented carbide/ Corrosion resistant cemented carbide Silicone carbide/ Silicone carbide

2

DenominationProduct code Installation Impeller characteristics1For

3 3127.181 (Hard Iron) 3127.185 P, S, T, Z, L1 LT, MT, HT, SH

Surface TreatmentAll cast parts are primed with a water-borne primer. The finishing coat is a high-solid two pack paint.

information about L-installation, see Technical Specification 894919

Process dataLiquid temperature-standard Depth of immersion The pH of the pumped liquid Liquid density max +40 C max 20 m pH 5,5-14 max. 1100 kg/m3

WeightSee dimensional drawing.

Option3127.090 3127.095 Warm liquid version on request Leakage sensor in stator housing Leakage sensor in oil housing Surface treatment Other cables Zinc anodes FLS CLS Epoxy treatment Ex. proof design (High chromium) Ex. proof design

Motor dataFrequency Insulation class Voltage variation - continuously running - intermittent running Voltage imbalance between phases No. of starts/hour max 5% max 10% max 2% max 30 60 Hz H (+180 C)

AccessoriesDischarge connections, adapters, hose connections and other mechanical accessories. Electrical accessories such as pump controller, control panels, starters, monitoring relays, cables.

CableDirect-on-line startSUBCAB 4G2,5 mm2 4G2,5+2x1,5 mm2 4G4 mm2 4G4+2x1,5 mm2 2

N 3127

LT-Motor rating and performance curveEx proof version available Installation

12 8 10 8 6 7 6 5

P2 [kW] / [hp]

Power factor cos

Starting current, A

Curve/Impeller No

Rated current, A

Rated power, hp

421

422

H [m] / [ft]P S T Z

60 50 40 30 20 10 0

18 16 14 12 10 8 6 4 2 0 0 0 20 40 60 80

LT

460 V, 60 Hz, 3 ~, 1740 r/min 422 422 421 422 422 7,3 7,5 10 7,5 7,5 9,8 9,9 13 30 30 75 62 75 67 67 0,83 0,85 0,87 0,95 0,95

230 V, 60 Hz, 1 ~, 1740 r/min

Y/D starting current is approximately 1/3 of D starting current.

422

421

MT-Motor rating and performance curveEx proof version available Installation

100

200 400 600 800 10001200140016001800 Q [l/s] / [usgpm]

Power factor cos

Starting current, A

Curve/Impeller No

P2 [kW] / [hp] 10 8 6P S T Z

Rated current, A

Rated power, hp

7438

6 5 4 H [m] / [ft]439

460 V, 60 Hz, 3 ~, 1740 r/min 439 439 439 438 439 7,3 7,5 10 10 7,5 9,8 9,9 13 13 75 62 75 75 0,83 0,85 0,87 0,87

70 60

MT20 16 12 8 4 0 0 0 10 200 20 30 40 600 50 60 70 80 400 800 1000 1200 1400 Q [l/s] / [usgpm]438

230 V, 60 Hz, 1 ~, 1740 r/min 32,0 66,0 0,97

50 40 30 20 10 0


439

N 3127

3

HT-Motor rating and performance curveEx proof version available Installation

16 12 8 4 10 8 6 4

P2 [kW] / [hp]

487

488

Power factor cos

Starting current, A

Curve/Impeller No

Rated current, A

Rated power, hp

489

H [m] / [ft] 100

HT30 25 20 15

P 460 V, 60 Hz, 3 ~, 1740 r/min 489 489 487 488 489 489 7,3 7,5 10 10 10 7,5 9,8 9,9 13 13 13 75 62 75 75 75 0,83 0,85 0,87 0,87 0,87

S

T

Z

80 60 40

487

230 V, 60 Hz, 1 ~, 1740 r/min 32,0 66,0 0,97

10 20 0 5 0 0 0 10 200 20 400 30 40 600

488


489

50

60

800 1000 Q [l/s] / [usgpm]

SH-Motor rating and performance curveEx proof version available Installation

P2 [kW] / [hp] 12 10 8 6 H [m] / [ft] 160 45 9 8 7 6 5248

Power factor cos

Starting current, A

Curve/Impeller No

Rated current, A

Rated power, hp

249

SH

P 460 V, 60 Hz, 3 ~, 3395 r/min 248 249 11 11 13 13 113 113 0,91 0,91

S

T

Z

140 40 120 100 80 60 40 20 0 35 30 25 20 15 10 5 0 0 0 5 100 10 200 15 20 300 25 30 400 500 Q [l/s] / [usgpm]248 249


4

N 3127

Dimensional drawing

All dimensions are in mm.

LT, P-installation

LT, P-installation hydroejector

N 3127

5

LT, P-installation

LT, S-installation

LT, S-installation

LT, T-installation

6

N 3127

LT, Z-installation

LT, L-installation

MT, P-installation

MT, P-installation

b

N 3127

7

MT, P-installation

MT, P-installation JA 117

MT, S-installation

MT, S-installation

8

N 3127

MT, S-installation JA 117

MT, T-installation

MT, T-installation

MT, Z-installation

N 3127

9

MT, Z-installation

HT, P-installation

HT, S-installation

HT, T-installation

10

N 3127

HT, Z-installation

SH, P-installation

SH, P-installation

N 3127

11

SH, S-installation

12

N 3127

Technical specificationSubmersible mixers S 4650, 50 Hz

S 4650Monitoring equipmentThermal contacts opening temp. 125 C

MaterialStator housing Shaft Oil casing Part Jet ring Fixing plate Lifting deviceASTM 304: general purpose stainless steel ASTM 316 L: high grade stainless steel

Stainless steel Stainless steel Vinyl ester based SMC ASTM 304 ASTM 316 L

Propeller Angle ASTM 316 L Alloyed white iron

S 4650ProductDirect drive mixer with two or three blade propeller intended for mixing liquid and sludge containing fibres and solids. The mixer is designed to be operated completely immersed in the liquid.

Two blade propeller 5 9 Three blade propeller 5 7 9 10 11 4650.410 Guide bar system Flange mounted O-rings Alternative max +40 C max 20 m pH 1 - 12 max 5000 cp Mechanical face seals Alternative 50 Hz H (+180 C) max 5% max 10% max 2% max 30 3 2 1 Inner seal Corrosion resistant cemented carbide/ Corrosion resistant cemented carbide Corrosion resistant cemented carbide/ Corrosion resistant cemented carbide Outer seal Corrosion resistant cemented carbide/ Corrosion resistant cemented carbide Silicon carbide/ Silicon carbide 1 2 Material Nitrile rubber Fluorinated rubber

DenominationProduct code Installation

Alloyed white iron (extremely abrasion-resistant alloy)

Process dataLiquid temperature Depth of immersion The pH of the mixed liquid Liquid viscosity

Motor dataFrequency Insulation class Voltage variation - continuously running - intermittent running Voltage imbalance between phases No. of starts/hour

CableDirect-on-line startSUBCAB 4G2,5+2x1,5 mm2 4G4+2x1,5 mm2

Carbon/ Corrosion Corrosion resistant resistant cemented carbide cemented carbide/ Corrosion resistant cemented carbide

Surface TreatmentStainless steel parts are blasted to a dull grey surface.

4G6+2x1,5 mm2

3

S 4650WeightSee dimensional drawing.

AccessoriesStand and Single guide bar system, lifting equipment and other mechanical accessories. Electrical accessories such as starters, alarm units. See separate booklet or int.flygt.com, for further information Fthrust N 1040 1290 1530 Pin kW 4,4 5,4 6,5

Mixer data chartPropeller material ASTM 316 LPropeller code 125803SX 125805SX 125807SX 125809SX 125811SX Fthrust N 860 1100 1350 1620 1890 Pin kW 3,6 4,1 4,8 5,6 6,5 With jet ring (J) Without jet ring (F)

Propeller material Alloyed white iron (High-Chrome)Propeller code 125805HX 125807HX 125809HX 125811HX 125813HX Fthrust N 560 790 1010 1240 1450 Pin kW 3,00 3,40 3,95 4,65 5,55 Fthrust N 650 890 1120 1340 1540 Pin kW 3,20 3,75 4,45 5,30 6,20 With jet ring (J) Without jet ring (F)

Key to the 8-digit Propeller Code: 1:st and 2:nd digit - Motor pole No (16=16-pole) 3:rd and 4:th digit - Propeller diameter (77=766 mm) 5:th and 6:th digit - Propeller blade angle 7:th digit - Propeller material (S=ASTM 304, ASTM 316 L, H=High-Chrome) 8:th digit - Hydraulic end (J=with jet ring, F=without jet ring)

Motor ratingEx proof version available Ex. proof version FLS CLS Rated output power, kW

400 V, 50 Hz, 3 ~, 480 r/min 5,5 17 48 0,65

Option4650.490 Warm liquid version on request Leakage sensor in stator housing Leakage sensor in oil housing Seal flushing Seal protection Cutting rings Cable protection Two blade propeller

Power factor cos

Starting current, A

Rated current, A

4

S 4650Dimensional drawingAll drawings are available as Acrobat documents (.pdf) and AutoCad drawings (.dwg). Download the drawings from int.flygt.com or contact your ITT Flygt representative for more information. All dimensions are in mm.

With jet ring

Without jet ring

Flange mounted

5

S 4650

Vortex shield

6


SEQUENTIAL BATCH REACTOR


Derby-E


Technical Information

Oxymax W COS61Dissolved oxygen measurement Optical sensor according to the fluorescence quenching principle

Application The continuous measurement of the dissolved oxygen concentration is very important in many areas of water management: Sewage treatment plants: Oxygen measurement and regulation in the activated sludge basin for a highly efficient biological cleaning process Water monitoring: Oxygen measurement in rivers, lakes or seas as an indicator of the water quality Water treatment: Oxygen measurement for status monitoring of drinking water for example (oxygen enrichment, corrosion protection etc.) Fish farming: Oxygen measurement and regulation for optimum living and growth conditions Your benefits Optical technology: Minimum maintenance Maximum availability Compatible with tried-and-tested COS31 with COM2x3W: Easy measuring point changeover to optical technology Compatible with COS41 with COM2x3D with conversion kit Sensor with digital data transmission: Storage of calibration data in sensor Insensitive to electromagnetic interferences thanks to digital communication to the transmitter Maximum measurement accuracy: Longterm-stable measurement Long maintenance intervals Intelligent sensor self monitoring No flow needed - measurement possible in still water

TI387C/24/ae/07.07

Oxymax W COS61

Function and system designMeasuring principle Sensor design: Oxygen-sensitive molecules (markers) are integrated in an optically active layer (fluorescence layer). The surface of the fluorescence layer is in contact with the medium. The sensor optics are directed at the underside of the fluorescence layer. There is an equilibrium between the oxygen partial pressure in the medium and that in the fluorescence layer: If the sensor is immersed in the medium, the equilibrium is established very quickly. Measuring process: The sensor optics send green light pulses to the fluorescence layer. The markers "answer" (fluoresce) with red light pulses. The duration and intensity of the response signals is directly dependent on the oxygen contents and the partial pressure. If the medium is free from oxygen, the response signals are long and very intense. Oxygen molecules "quench" the marker molecules. As a result, the response signals are shorter and less intense. Measurement result: The sensor returns a signal that is in proportion to the oxygen concentration in the medium. The fluid temperature and air pressure are already calculated in the sensor. The optical signals are continuously monitored and analysed for plausibility. If inconsistencies occur, an error message is output via the transmitter. Aging of the sensor cap is detected. The transmitter first displays a warning for predictive maintenance and later generates an error message. In addition, the following fault conditions are detected in conjunction with the sensor check system of Liquisys M COM2x3: Implausibly high or low measured values Disturbed regulation due to incorrect measured values Measuring system The complete measuring system consists of the following at least: Oxygen sensor Transmitter, e.g. Liquisys M COM223/253 Special measuring cable if extension is necessary Assembly, e.g. COA250 flow assembly, CYA611 immersion assembly or COA451 retractable assembly Optional: CYH101 universal immersion assembly holder for immersion operation VS junction box (for cable extension) Chemoclean automatic spray cleaning system

Sensor monitoring

1

2

4Fig. 1: 1 2 3 4 Measuring system (example) CYA611 immersion assembly VS junction box (optional) Liquisys M COM253 transmitter COS61 oxygen sensor

3a0007362

2

Oxymax W COS61

InputMeasured variable Dissolved oxygen [mg/l, ppm, % SAT or hPa] Temperature [C, F) With Liquisys M COM 223/253: 0 to 20 mg/l (0 to 20 ppm) 0 to 200 % SAT 0 to 400 hPa

Measuring range

WiringElectrical connection Direct connection to the transmitter Connect the sensor directly to the transmitter (COM253-WX/WS) by using the special measuring cable with SXP plug.

a0004118

SXP plug

Direct connection to the transmitter (panel mounting device) Remove the SXP connector (transmitter side!) from the cable. Refer to the following table for the cable assignment and the assigned terminals for Liquisys M COM223-WX/WS. Please note that the cable assignment changes depending on the sensor version (fixed cable or TOP68 connection).Terminal COM223 Sensor with fixed cable (OMK) Core 87 0 96 97 88 YE GY PK BU BN Assignment +UB 0V Com. (digital) Com. (digital) UB Sensor with TOP68 connection (CYK71) Core YE WH GN BN Assignment +UB 0V Communication (digital) Communication (digital)

Koax innen UB

3

Oxymax W COS61

Connection with cable extension To lengthen the sensor connection beyond the length of the fixed cable, a junction box VS is required. Always connect the sensor cable with the SXP plug to the junction box. The cable extension to the transmitter then depends from the transmitter version, i.e. field device or panel mounted device.1 82 (3.23) 80 (3.15)YE GY PK BU BN 87 0 96 97 88 19 18a0004130 a0004129-en

4

2

2

3

GN WH

mm (inch)

Junction box VS to a panel mounted device 2 3 4 SXP plug from sensor Measuring cable (OMK) to the transmitter Connection department of the transmitter

Junction box VS to a field device 1 2 SXP plug to field device SXP plug from sensor

Performance characteristicsResponse time Reference operating conditions t90: 60 s Reference temperature: Reference pressure: Reference application: 2 % of measuring range end 0.5 % of measuring range end >2 years (under reference operating conditions, protect against direct sun light) 25C (77F) 1013 hPa (15 psi) Municipal wastewater treatment

Maximum measured error Repeatability Life time of the sensor cap

4

Oxymax W COS61

InstallationAngle of installation The sensor can be installed up to the horizontal in an assembly, support or a suitable process connection. Other angles and overhead installation are not recommended. Reason: possible sediment formation and resulting falsification of measured value.

!

Note! The optimum installation angle is 45 (e.g. with assembly CYA611-0E).

Aa0004087

Angle of installation A Permissible installation positions: 0 to 180

!

Note! Make sure you comply with the instructions for installing sensors. You will find them in the Operating Instructions for the assembly used.

EnvironmentAmbient temperature range Storage temperature 20 to +60C (-4 to 140F) 20 to +70C (-4 to 160F) at 95% relative humidity, non condensing Fixed cable versions: IP 68 (10 m / 33 ft) water column at 25C / 77F, for 30 days (similar to NEMA 6P) Top 68 plug-in head versions: IP 68 (1 m / 3.3 ft) water column at 50C / 122F for 7 days (similar to NEMA 6P)

Ingress protection

ProcessProcess temperature Process pressure 5 to 50C (23 to 120F) max. 10 bar (145 psi)

5

Oxymax W COS61

Mechanical constructionDesign, dimensions

220 (8.66)

186 (7.32)

220 (8.66) 186 (7.32)

40 (1.57)

mm (inch)

40 (1.57)a0004083-en

mm (inch)a0004084-en

Fixed cable version

TOP68 version

Weight

with cable length 7 m (23 ft): 0.7 kg (1.5 lbs.) with cable length 15 m (49 ft): 1.1 kg (2.4 lbs.) with TOP68 plug-in connection: 0.3 kg (0.66 lbs.) Sensor shaft: Cap with fluorescence layer: Fluorescence layer: G1 max. 100 m / 328 ft (including cable extension) internal stainless steel 1.4571 (AISI 316Ti) POM Silicone

Material

Process connection Maximum cable length Temperature compensation

6

Oxymax W COS61

Ordering informationProduct structureCertificate A Ex free version Cable length 0 Cable length: 1.5 m (4.9 ft) 1 Cable length: 7 m (23 ft) 2 Cable length: 15 m (49 ft) 8 Without cable (for TOP 68 version) 9 Special version acc. to customers specification Sensor head F G1, fixed cable with SXP plug S G1, TOP68 plug Accessories 0 without accessories COS61complete order code

Scope of delivery

The following items are included in the delivery: Oxygen sensor with transport protection cap for membrane protection Operating Instructions (on CD only) Brief Operating Instructions (paper version)

Certificates and approvalsElectromagnetic compatibilty Interference emission and interference immunity complies with EN 61326: 1997 / A1: 1998

!Assemblies (selection)

AccessoriesNote! In the following sections, you find the accessories available at the time of issue of this documentation. For information on accessories that are not listed here, please contact your responsible service. Retractable assembly Cleanfit COA451 Manually driven retractable assembly, stainless steel, with ball valve, for oxygen sensors; Ordering acc. to product structure (Technical Information TI368C/24/ae) Immersion assembly Dipfit W CYA611 For sensor immersion in basins, open channels and tanks, PVC Ordering acc. to product structure, see Technical Information TI166C/24/ae Flow assembly COA250 For sensor installation in pipe lines, PVC Ordering acc. to product structure (Technical Information TI111C/24/ae)

Zero solution

3 units to produce 3 x 1 liter oxygen-free solution order no. 50001041 COK31 special measuring cable For sensors COS31, COS61 and COS71 with TOP68 plug-in head Order numbers: Cable length 1.5 m (4.9 ft): 51506820 Cable length 7 m (23 ft): 51506821 Cable length 15 m (49 ft): 51506822

Measuring cable

7

Measuring cable OMK For use as extension cable between junction box VS and transmitter, not terminated Sold by the meter - order no. 50004124 CYK71 measuring cable Non-terminated cable for the connection of sensors (e.g. conductivity sensors) or the extension of sensor cables Sold by the meter, order numbers: non-Ex version, black: 50085333 Ex version, blue: 51506616 Junction box VS junction box With plug-in socket and 7-pole plug For cable extension from sensor (COS71, COS61, COS31, COS3 with SXP connector) to transmitter, IP 65 (similar to NEMA 4); Order no. 50001054 Liquisys M COM 223/253 Transmitter for oxygen measurement Field or panel-mounted housing HART or Profibus available Ordering acc. to product structure, see Technical Information (TI 199C/24/ae)

Transmitter

Technical Information

Turbimax W CUS65Turbidity and solids content sensor Installation and immersion sensor for low, medium and high concentrations using the four-beam pulsed light method

Application The Turbimax W CUS65 sensor is used for optical turbidity and solids content measurement. Due to various sensor heads the sensor is suitable for use from low to high concentration ranges. Wastewater clarification / sludge treatment Boiler feedwater monitoring Condensate monitoring Service water monitoring

Your benefits Four-beam pulsed light method for compensation of sensor soiling and wearing of optical components Sensor body made of stainless steel No mechanically moving parts, therefore no sensor blocking Measured value processing in sensor resulting in low signal transmission sensitivity Aeration systems do not affect measurement Plug system for quick commissioning

TI370C/07/en/01.08 71067562

Turbimax W CUS65

Function and system designMeasuring principle Turbidity measurement For turbidity measurement a light beam is sent through the medium and is diverted from its original direction by optically denser particles, e.g. solid matter particles. Four-beam pulsed light method The method is based on two light sources and two photo receivers. Long-life LEDs are used as monochromatic light sources. To eliminate interference from extraneous light sources, these LEDs are pulsed at a rate of several kHz. Two measuring signals are detected at the two photo receivers. The four measuring signals are processed in the sensor and are converted into proportional frequencies. The transmitter assigns the frequencies to the appropriate turbidity units and solids concentrations. The four-beam pulsed light method compensates the sensor soiling as well as the wearing of the optical components. S = Light source E = Light receiverS1 E1

S2

E2

a0008973

Four-beam pulsed light method

Measuring methods

Depending on the version, the sensor uses the absorption light method (CUS65-A, -B, -C) or the scattered light method (CUS65-D, -E). Absorption light method The measuring principle is based on the Lambert-Beer law. The turbidity of the medium is determined by the weakening of the light beam. The sensor LEDs send a directed light beam to the light receivers. The light beam intensity is weakened by the solid matter particles in the medium.I lg 0 = ECD IT

IT = I0 e

ECD

IA IT

I0 = Intensity of transmitted light IA = Intensity of absorbed light IT = Intensity of light transmitted IS = Intensity of scattered light E = Extinction coefficient C = Concentration D = Optical path length

I0

IS Da0008974

Absorption light method

90 NIR scattered light method The measurement uses the 90 scattered light method acc. to ISO 7027 / EN 27027. The turbidity of the medium is determined by the amount of scattered light. The transmitted light beam with a wavelength in the near-infrared range is scattered by the solid matter particles in the medium. The scattered beams are detected by scattered light receivers which are arranged at an angle of 90 to the infrared light sources.

2

Turbimax W CUS65

Is = I0 C A f(a) E1 IS IS P a I0 I0 a E2

I0 = Intensity of transmitted light IS = Intensity of scattered light A = Geometrical factor C = Concentration P = Particle f() = Angle correlation

S190 scattered light method

S2a0008975

Backscattered light method The measurement uses the backscattered light method. The turbidity of the medium is determined by the amount of backscattered light. The transmitted light beam is scattered by the solid matter particles in the medium. The backscattered beams are detected by scattered light receivers, which are arranged next to the light sources.Is = I0 C A f(a)

IS E1 I0 S1Backscattered light method

a

P

I0 = Intensity of transmitted light IS = Intensity of scattered light A = Geometrical factor C = Concentration P = Particle f() = Angle correlation

IS I0 aa0008976

I P

I = Intensity of transmitted light C = Concentration P = Reversal point Cal = Calibration range

0.8%

Cal

10%

Ca0008980

!

Note! CUS65-E has a reversal point at approx. 0.8% of solid matter (as dry substance) and can thus not be calibrated with water. Therefore only use the sensor starting from a concentration >10 g/l.

3

Turbimax W CUS65

Performance characteristicsMaximum measured error < 1% of measuring range end (system measured error related to the primary formazine standard / tracing according to ISO 5725 and ISO 7027 / EN 27027) 880 nm by four-beam pulsed light method CUS65-A, -B, -C, -E: CUS65-D: SiO2 Formazine acc. to ISO 7027 / EN 27027

Wave length Reference measurement Factory calibration

InstallationInstallation instructions Installation options: with retractable assembly CUA451 with immersion pipe CYY105 Note! Observe the required mounting clearance for the installation mode selected. Installing the sensor in pipes or close to a wall can lead to backscattering resulting in signal increase, mainly with measurements in low turbidity ranges (

4 Tech Spec Work 1 and 3 Part El Annex

Documents

stainless steel aisi

diameter of dryers

channel edge

channel plates

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