III. ERP와 물류 프로세스 ERP 물류 시스템 구축을 위한 개념, 구축방법 및 효익 등에 대한 지식을 습득한다. 최종 학습 목표
III. ERPIII. ERP
ERP , .
I. ERPII. ERPIII. ERP
1. Overview2. 3. 4. 5. 6.
IV. ERP V. Extended ERPVI. ERP Package VII.ERP Simulation
Day 1 Day 2
I. ERP
II. ERP
III. ERP
IV. ERP
Day 3
V. Extended ERP
VI. ERP Package
VII. ERP Simulation
Day 4 Day 5 Day 6 Day 7
// Planning Execution ,
3
3
3
3
SchedulingScheduling
Planning
Execution
MTS
SchedulingScheduling
Planning
Execution
MTO
MRP
Sales / Production / Purchasing InformationSales / Production / Purchasing InformationAnalyzing
1. Logistics Overview
Logistics .
, Business Rule / Logistics Logistics MTS (Make-To-Stock) MTO (Make-To-Order) .
, Logistics , , MRP, ATP , Up/Down Stream .
, ERP , BOM , .
III. ERP 1. Overview
Master
Process
Process
Data
WIP
Process
Process
MRP
MRP
/
MasterMaster
Master
MasterBOMRecipeBOMRecipe RoutingRouting Work CenterWork Center
Master
Master
2. Logistics Process
. , , , .
. , , , .
, , , . , , A/S , , .
, , , , . (Demand Schedule), (Production Schedule), (Material Requirement Planning), (Capacity Requirement Planning) .
.
III. ERP 1. Overview
. Nego , . /, , /, , , , , , , , /.
III. ERP 1. Overview
3. ERP
,
Make-To-Stock Make-To-Order
2.
2.
, . , , Make-To-Stock . , Make-To-Order .
III. ERP 1. Overview
ERP .
1) ///. .
2) /) : MPS (Master Production Scheduling), .
) : MRP (Material Requirements Planning) , , . , . (regeneration) (Net Change).
) : SFC (Shop Floor Controlling).
) : CRP (Capacity Requirements Planning), .
3)) . , .
) . , , . ( , , , ) . MRP
III. ERP 1. Overview
4. Logistics Process
.
1) Make-To-Stock 7 ERP . .
) . . . .
) . (Pegging). . . , . , . .
III. ERP 1. Overview
) . . . . , , . .
) ()()/. . . .
III. ERP 1. Overview
4. Logistics Process
.
4. Logistics Process
.
) ()() / . (Pegging). . . .
) () . . . .
) / . . .
4. Logistics Process
MRP
BOM
BOM
Make-To-Stock .
2) Make-To-Stock Make-To-Stock . , . . .
Make-To-Stock MRP - . . .
III. ERP 1. Overview
4. Logistics Process
BOM
WBS
/
BOM
Make-To-Order .
3) Make-To-Order Make-To-Order Make-To-Stock Make-To-Stock // Make-To-Order / // . / . Make-To-Stock . R/3 Make-To-Order 7 (PS).
, . / . . .
III. ERP 1. Overview
5. Logistics Process ERP
Check
Check
/
DB
Make-To-Stock.
Make-To-Stock. , . .
, , , , , , . ERP MRP.
1) Make-To-Stock ) , . , , , .
MRP , .
III. ERP 1. Overview
) () , 6, 3 .
) MPS MPS . MPS .
) MPS . (regeneration) (net change) . . . , , .
) , . , . .
) , , . 1 . .
) , , . , , . MRP.
III. ERP 1. Overview
5. Logistics Process ERP
ERP .
MES 9MES 1
FDDI
ERP
ERP
* MES: Manufacturing Execution System* FDDI: Fiber Distributed Data Interface()
MESServer
Gun Scanner
Bar code
MESServer
MES 2
PC PCPCMESServer
Machine
ERP
2) Make-To-Order ERP . Make-To-Order
,
.
) , PS WBS . MRP WBS , , . WBS .
) PS . , , , . . (milestone).
III. ERP 1. Overview
) . . . PC .
) Make-To-StockMRP. Make-To-Order . .
III. ERP 1. Overview
1. Overview
//
ABC
/
Data Base
//
ATP.Credit
FAX
InternetEDI
EWSEWS
// BillingBilling
//
.
/
/
Delivery
ClosingBilling
REPORT Report
/
,
,
Sales Order
Sales Order
, .
, .
(Sales Support) , , , , , . . .
ERP. (, ). ERP . , , .
ERP. , , , , . . .
III. ERP 2.
, , . .
. , , . . . .
.
. , , , Just-in-Time. , , ERP .
, , , . , , . (Warehouse Management) .
(Transportation) . , , , ERP . .
, . . ERP . . , .
III. ERP 2.
. , . , (EDI), . .
, ERP (Sales Information System) . , . . (, , ) , .
III. ERP 2.
/
2
1
?
6
/ 4
Delivery
3
/
4-1
/ 5
FAXInternetEDI
DataBase
REPORT
6-1
ATP CheckPricing
ATP CheckPricing
stages
stages
, , .
1. Overview
, , .
. ERP . , , . , .
ERP . , , .
III. ERP 2.
MMAATTEERRIIAALLSS
MMAANNAAGGEEMMEENNTT
SalesSalesInformationInformation
SystemSystem
USD
Pre-SalesPre-Sales
Shipping/DeliveryShipping/Delivery
Customer Payment/Customer Payment/Financial AccountingFinancial Accounting
Contact
Inquiry
ContactScheduling Agreement
Goods Issue
Accounts Receivables
Material Stock Account
Sales Order Sales Order ProcessingProcessing
Inventory Inventory SourcingSourcing
BillingBilling
Quotation
Order
Delivery
Transfer Order
Invoice
.
1. Overview
. , . , , , (ATP: Available-to-Promise), (Configured Product).
, . , , , .
, .
III. ERP 2.
ATP,
,
.
1. Overview
. , , , , .
III. ERP 2.
, , Mobile
, , Mobile
.
2.
, , , , . . , , , .
. , , Mobile
III. ERP 2.
2.
Requirements ERP .- Inquiry
Inquiry
,
Inquiry
Inquiry -ERP , .- Inquiry (Available To Promise). Inquiry .
III. ERP 2.
2.
Requirements ERP .- Internet/EDI (Internet )
CatalogCatalog
KANBANKANBAN ATPATP
WebWeb
Internet/EDI (Internet )-ITS (Internet Transaction Server) IAC (Internet Application Component) Sales Order , WEB IAC Sale order.- ERP Business Process Internet.
III. ERP 2.
2.
Requirements ERP .- Internet/EDI (Internet )
(//)
MTO
MTS
Schedule
Yes
No &
Confirm
MTS
MTO
ATP Check
, , -, .-(Available To Promise), Backward Scheduling Forward Scheduling, . - , (Discount, Rebate), .-(SIS) Planning , ,
III. ERP 2.
2.
Requirements ERP .- Error Check ( Value Check Check )
User Exit
Error Check
Error Check ( Value Check Check )- (, , ) Check, ( ) Check ERP User Exit.()-(Incompletion Log): , , , , , , , , . , . -User Exit: User Exit Tool. .
III. ERP 2.
2.
Requirements ERP .-
Order Processing
Invoice
Document Flow
BOM
Order Report
- Document Flow Order Report. -Document flow, Invoice, , Order report BOM , .
III. ERP 2.
2.
Requirements ERP .- Order
Contract
Order
Order
Order
Delivery
Delivery
Delivery
Order -(Order type) .-(Order Type) (Delivery Priority) (Customer Master), Work Flow Office (E-mail).
III. ERP 2.
2.
Requirements ERP .- Backward Scheduling
S A P A G
R
B a c k w a r d a n d F o r w a r d S c h e d u l in g
O r d e r d a te
1T r a n s p o r t .p la n n in g G o o d s is s u e
R e q u e s t e dd e l iv e r y d a te
7L o a d in g
A v a ila b il ity T r a n s p o r ta t io n L o a d in g G o o d s D e liv e r y p la n n in g is s u e d e a d lin e
B a c k w a r d
F o r w a r d
T r a n s it t im eL o a d in g t im e
L e a d t im eP ic k / p a c k t im e
P ic k /p a c k t im e
L e a d t im e
L o a d in g t im e
T r a n s it t im e
M a te r ia l a v a i la b il ity
Backward Scheduling- , . . .-Backward Scheduling: ERP Backward Scheduling. , , /.-Forward Scheduling: Backward Scheduling / , , . - ERP (CI,BOE,PL).
III. ERP 2.
.
3.
, .
.
III. ERP 2.
3.
Requirements ERP .-
Sales Order Sales Order
?
?
Sales Order Sales Order Yes
No
??
EndEnd
Complete Delivery Option
Yes
One-time Delivery Option
Schedule Delivery Option
?
?
?
?
No
No
One-time Delivery
One-time Delivery
Multiple Deliveries
Multiple Deliveries
Complete Delivery
Complete Delivery
Sales Order
Sales Order
- , . ERP .- , ( ), Discount, Rebate . .- , .-View .
III. ERP 2.
.
4.
. . , .
, .
.
III. ERP 2.
.
4.
Outbound Inbound
ProfileContact History
CTI
SFA
Web Site
/PDA /
Interaction
. , .
, (Installed Base Management) . .
ERP .
.
. , , . , .
III. ERP 2.
. , . , . .
, .
III. ERP 2.
4.
Requirements ERP .-
&
&&
Shipping NoticeSupplier Capa
0
1000
2000
3000
4000
5000
6000
7000
8000
16 17 18 19 20
Backward Forward
! !, !
Simulation
-(SIS) Planning Table, , Version.- Version / , .
III. ERP 2.
4.
Requirements ERP .-, ,
MRP
N
Rolling
N
Rolling
, , -(SIS) Planning Table SOP Demand. SOP Demand.-SOP Capacity MRP .- (SIS) Planning Table , Cycle, , .
III. ERP 2.
4.
Requirements ERP .- Segmentation
Segmentation
1) , . (, ) , (SIS) (,,..). .
2) - (Standard Analysis) (Flexible Analysis). -(Cumulate Curve),(Correlation), ABC (ABC Analysis),(Classification),(Dual Class).
III. ERP 2.
.
5.
. , , , .
.
III. ERP 2.
5.
Requirements ERP .- Internet
EISEISEIS
LISLISLIS
OrdersSalesCapacity
FISFISFIS
1988
-------
--------------
--------------
..... ...
-------
--------------
--------------
1994
-------
--------------
--------------
R1
::-
:R4
ROIOP's
Results / Costs
HISHISHISEmployees /Qualification
Time
Operating ProfitCost of CapitalEmployeesTotal Order ValueRevenue
0102030405060708090100
1 2 3 4 5 6
// //
Internet
- ITS(Internet Transaction Server) BAPI(BusinessApplication Programming Interface).-Internet Work flow ERP E-mail . History.Work flow Internet.- Internet ERP Business Workflow E-mail.
III. ERP 2.
(Picking List) (Packing) (Serial Number) (Shipping & Arriving Points) Backorder ,
, (Billing)
(Picking List) (Packing) (Serial Number) (Shipping & Arriving Points) Backorder ,
, (Billing)
(Shipping) .
6.
(Shipping) . (Picking), (Packing), , , .
. (Picking List) (Packing) (Serial Number) (Shipping & Arriving Points) Backorder , ,
III. ERP 2.
(Billing)
III. ERP 2.
6.
Requirements ERP .-
Delivery
Delivery
Delivery
Schedulingagreement
WithoutOrder
-, Calendar. -, , , , , , , , , , , Status . Output, Message typeFax, , E-mail EDI Information.
III. ERP 2.
6.
Requirements ERP .-/
Order
Shipping Point
Deadline monitoringAvailability checkCreating Delivery
Warehouse
Picking
Delivery Note
DeliveryGoods issueTransportation
/ . , , ERP User exit / .
III. ERP 2.
7.
ATP*
//
SIS**
/
// lead
Time
/, /, .
1) /, /, . GMP . . , , .
. : . .: . : .
/
CAPA
ERP /.
1. Overview
ERP /.
,. . .
, . , /. .
. MRP. /, .
III. ERP 3.
1. Overview
, , .
,
Digital
Trouble Digital
Digital
(MTO,MTS,REM)
On-line
Interface
( Digital)
Workflow
EWSEWS
WorkflowWorkflow
Employees /Qualification
Time
, , .
, , , .
(Production Planning), MRP, (Capacity Planning), (Production Control), (Product Costing). , (Make-to-Order) / (Variant Processing) (Repetitive Manufacturing) / (Mass Production) .
ERP . , ALE ERP , , , .
III. ERP 3.
(Sales & Operations Planning) , . , (Demand Management) . (Material Requirements Planning) . (Capacity). , .
(Production Order Processing), (Repetitive Manufacturing), (Kanban Production Control).
Job-Shop . (Status Management).
. , . .
. (Dispatching) .
(Kanban) . ERP , , . (Bar Code).
Open Information Warehouse, , , ERP.
. . , , , . , .
III. ERP 3.
2.
ERP .
1.
View
2.View
4.
BOM
3.BOM
5.
6.
Work Center
7.Activity
8.P.Version
9.
Cost Collector
Routing
BOM
Material Master
10.
,
Yes
NoYes
Yes
No
1) ERP , . CAD , (BOM: Bill of Material) (Formula or Recipe). (BOM), , , . . .
(Routing) . (Capacity Planning) (Resources) . (Product Configuration) .
III. ERP 3.
, / , . , , .
, .
III. ERP 3.
Configuration
,
BOM/Formula
2.
ERP .
, , , , . , , , . .
III. ERP 3.
(Recipe or Formula)
/
, (Loop) , Phantom , , , ,
(Cost Roll-Up)
PDM (Product Data Management: Data )
(Recipe or Formula)
/
, (Loop) , Phantom , , , ,
(Cost Roll-Up)
PDM (Product Data Management: Data )
2.
(BOM) (Formula).
2) (BOM) (Formula). . , PDM (Product Data Management) .
. (Recipe or Formula) /, (Loop) , Phantom , , , , (Cost Roll-Up) PDM (Product Data Management: )
III. ERP 3.
(Operation)
(Routing)
,
(Tool)
(Layout)
,
(Operation)
(Routing)
,
(Tool)
(Layout)
,
2.
(Operation) (Routing).
3) (Operation) (Routing) . .
. (Operation) (Routing) , (Tool) (Layout) ,
III. ERP 3.
2.
Requirements ERP .- Routing
Basic data
Material
RoutingOperation 10
203040
BOMItem 10
203040
Text entry Classification
Basic functions
Documents
PRTs
Work center
Routing Routing, (Formula) .
III. ERP 3.
(Pilot Production)
(Cost Roll-Up)
(Pilot Production)
(Cost Roll-Up)
2.
(Mass Production) .
4) (Mass Production) , (EC: Engineering Change).
. (Pilot Production) (Cost Roll-Up)
III. ERP 3.
BOM
BOM
2.
.
5) . , , .
. BOM
III. ERP 3.
2.
Requirements ERP .-Master
ll Data Fill UPData Fill UP
ll
ll OPENOPEN
ll
Material,Vendor,CustomerMaterial,Vendor,Customer
BOM, Work Center, RoutingBOM, Work Center, Routing
4M 4M
(() )
Open Open Process Process
Master- (Classification),, , .- Dependency Master -Master .
III. ERP 3.
2.
Requirements ERP .-
VendorVendor CustomerCustomer
(())
Dependency Operation Time .
III. ERP 3.
3.
(Demand), , , , .
Operations
Material components
PRTs
Costs MaterialLabor...
MaterialLabor...
2050
100
1) (Demand), , , , . (Demand Schedule), (Production Schedule), (Material Requirements Planning), (Capacity Requirements Planning), .
. . , (Rough-Cut Capacity Requirements Planning) (1~3).
(MRP) . MRP, . (Detailed Capacity Requirements Planning) (1~1 ) , , .
III. ERP 3.
( 1~10) (Finite Scheduling) . , .
III. ERP 3.
CRP
CRP
/
3.
.
, , , , MRP, CRP.
III. ERP 3.
MRP
CRP
,
,
3.
.
2) . . , . .
.,
III. ERP 3.
3.
Requirements ERP .-
(SOP, DM)
Material
BOMRouting
W/Center
MaterialBOM
RoutingW/Center
(/, )(/, )
(Make-To-Stock) (Make-To-Stock)
(MRP)
,, ,,
//
++
+
As-Is To-Be
Excel EDI (SIS) Planning Table Macro . .
III. ERP 3.
3.
Requirements ERP .- Order Order Order Tracking
4
-
-()
- (ATP)
-
-
-
-
- Back order
- Rescheduling
-
PROCESSES
Text
Output
Transfer ofrequirements
SalesSalesdocumentdocument
Order Order Order Tracking-Make-To-Order Configure-To-Order Order Order : (Document Flow) (Order Report)
-, Invoice, , BOM , . - Order .
III. ERP 3.
MRP
CRP
, , , (Rough-Cut Capacity Planning) (ATP: Available to Promise) (Forecast Consumption-based planning) (Planning without Forecast Consumption)
, , , (Rough-Cut Capacity Planning) (ATP: Available to Promise) (Forecast Consumption-based planning) (Planning without Forecast Consumption)
3.
(Demand Planning).
3) (Demand Planning) . .
., , , (Rough-Cut Capacity Planning) (ATP: Available to Promise) (Forecast Consumption-based planning) (Planning without Forecast Consumption)
III. ERP 3.
MRP
CRP
(MPS: Master Production Scheduling)
BOM
BOM
ATP (Available to Promise)
(Forecast Consumption-based Planning) (Planning without Forecast Consumption)
(MPS: Master Production Scheduling)
BOM
BOM
ATP (Available to Promise)
(Forecast Consumption-based Planning) (Planning without Forecast Consumption)
3.
MRP-II (Manufacturing Resource Planning).
4) MRP-II (Manufacturing Resource Planning) . . , , .
. (MPS: Master Production Scheduling) BOM BOM ATP (Available to Promise) (Forecast Consumption-based Planning) (Planning without Forecast Consumption)
III. ERP 3.
3.
Requirements ERP .-
Product Group 1
Product Group A A
Product Group B
B
3 2 1 4 5
15% 30%
50% 30% 20% 75% 25%
.
-(SIS) Planning Table SOP Demand.-SOP, , .-SOP SOP .-SOP Bottleneck Capa Check Rough Cut Capacity Planning .
III. ERP 3.
3.
Requirements ERP .-, ,
Forecasting
Sales and Operation Planning (SOP)
Rough-Cut CapacityPlanning (RCCP)
Master ProductionScheduling (MPS)
Resource RequirementPlanning (RRP)
Capacity RequirementPlanning (CRP)
Manufact. RequirementPlanning (MRP)
SchedulingShop Floor Scheduling
, , -(SIS) Planning Table SOP Demand.-SOP Demand.-SOP CapacityMRP.-(SIS) Planning Table, Cycle, , .
III. ERP 3.
3.
Requirements ERP .-
Convert
Warehouse
MRP
(SOP ) , Forecast /
III. ERP 3.
MRP
CRP
MRP
MRP
MRP
MRP
Lot Size
Phantom ,
(Pegging)
,
MRP
MRP
MRP
Lot Size
Phantom ,
(Pegging)
,
3.
MRP (Material Requirements Planning), , .
5) MRP MRP (Material Requirements Planning) , , . .
MRP . MRP MRP MRP Lot Size Phantom , (Pegging) ,
III. ERP 3.
3.
Requirements ERP .-
Orderdate
Transportationscheduling
MaterialAvaliability
Loading GoodsIssue
Requesteddelivery date
Transit time
Loading time
Pick/pack time
Transportation scheduling
Lead time
- .-Sales Order Availability Check . Available
-Available Lead Time
-Material Variants Level
III. ERP 3.
3.
Requirements ERP .-/ Program
/
Check
/
/ Program-MPS/MRP , BOM / . , , . .- Planned Order
III. ERP 3.
MRP
CRPCRP
, , MRP
(ATP: Available to Promise)(Capable to Promise)
, , MRP
(ATP: Available to Promise)(Capable to Promise)
3.
, .
6) CRP . (CRP: Capacity Requirements Planning), .
, , . , .
. ERP 500,000 10.
III. ERP 3.
., , MRP (ATP: Available to Promise)(Capable to Promise)
III. ERP 3.
4.
(Shop Floor Control), , , JIT , , .
13 1 order requisition
2 order creation
3 availability check
5 order printing
12
10
8material withdrawal6
order settlement
archiving / deletion
goods receipt4
order release
confirmations
Order headerOrder header
Operations
Material components
Prod. resources/tools
Costs PlannedTargetActual
2050
1009
WIP calculation
11variance calculation
order execution7
1) MRP (Manufacturing Execution) (MES: Manufacturing Execution System) . (Shop Floor Control), , , JIT , , .
. , . , , . , , , .
, . .
III. ERP 3.
/
/
4.
.
, (SFC), , .
III. ERP 3.
SFC
SFC
Lot
Lot
4. - SFC
.
2) SFC (SFC: Shop Floor Control) , , , , . , , , .
.
- (/), , , -
-
--
-
-
-/-,
III. ERP 3.
-
-
-
Lot
III. ERP 3.
Requirements ERP .-
4. - SFC
2.
3.
4.
5.
6.
Yes
No
7./
MRP
1. POP
(Setup time) , ERP (, ,.) Logic User-Exit .
III. ERP 3.
Requirements ERP .- Lot , , , , , ,
4. - SFC
/
/
MRP
POP Interface PIS
As-Is To-Be
Lot , , , , , ,
Print MES MES Down Load . MES ERP I/F .
III. ERP 3.
Requirements ERP .- Lot
Lot Lot ??
Lot Lot ??
9902F001A02
Carton BOX
902A08HA001W
9902F001A0201
9902F001A0202
9902F001A0203
902A08HA002W
902A08HA003W
902A08HA004W
TS90204001
TS90204002
4. - SFC
Lot -ERP Batch Order Batch Batch Order Batch.- Lot .
III. ERP 3.
Requirements ERP .- Scrap
4. - SFC
1.
2.
3.
4.
5.
6.Scrap
1,2Scrap
Yes
No
7./
MRP
Scrap -ERP Scrap / Process.
-
BOM
BOM MRP SFC
III. ERP 3.
Requirements ERP .- Spec Out
4. - SFC
??
??
Alternative BOM or Routing
Alternative BOM or Routing
BOM or Routing Triggering point OrderMaterial to Material Convert
BOM or Routing Triggering point OrderMaterial to Material Convert
Yes
No
Spec Out - Alternative BOM Alternative Routing - BOM Routing . Triggering Point Rework Order , Material to Material Convert . Solution
III. ERP 3.
Requirements ERP .-
Purchaseorder
___1___ 2 ___
Invoiceverification
?=
Release
4. - SFC
- Production Order .- , .-, .- ERS() .-.
III. ERP 3.
SFC
ISO 9000
ISO 9000
4. -
.
3) . , , (ISO) ISO 9000 .
. ISO 9000
III. ERP 3.
4. -
.
//
//
?
DataBase
REPORT
Lot
Lot
//
//
//
//
tt
control control limitslimits
?
/
/
SPC
SPC
//
. / , , . , ISO 9000 .
. ERP , .
. .
, (, , , ). .
III. ERP 3.
, , , . .
ERP. . ERP , ERP , , .
. , .
(Statistical Process Control) , , . ERP (QC Chart) . LIS (Logistics Information System) , .
. ERP (Quality/Notification) , , . , , ERP . , ERP , .
, .
. , . , (Computer-Integrated Quality) (Total Quality Management).
III. ERP 3.
4. -
Requirements ERP .-
1.
Yes
2. ()
3. Lot
4.
5.Lot
6.
No
Accept
Reject
6. 7.
LOT
LOT LOT ,
WEB (BAPI)
III. ERP 3.
4. -
Requirements ERP .-
3
50
1
5555
2
10 20
8:00 am9:00 am 10:00 am 8:00 am9:00 am 10:00 am
50 0011
55 0022
52 003 3
55 0022
52 003 3
1 1
2 2
Lot
-, ,, .-.
, Lot
-, . - , , , , -.
III. ERP 3.
4. -
Requirements ERP .-
Accept
Reject
Order
3.
(Routing)
4. 5. 6.
2. Lot
-ERP .,
-, . , , .
- ERP . : (Make-to-Stock) . :
III. ERP 3.
SFC
4. -
, .
4) , , , Lifecycle . , . , , , . , .
./
III. ERP 3.
, , , , .
PMCMBM
PMCMBM
ProductivityMaximize
Maintenance CostMinimize
Zero,
Zero,
UPUP
DOWNDOWN
4. -
ERP . , .
CAD (Plant Data Collection System)(SCADA)
, , , .
, , , (View) , . , , , .
, , . , , . .
III. ERP 3.
(, , , ) . , . , (Total Productive Maintenance), .
ERP . , ERP. . , , . .
III. ERP 3.
4. -
Requirements ERP .-
(Manual)
Check
PMIS MTTR/MTBR
Order
Spare par
t
(), , , (), , , , BOM
Partner function, /, , ,
Spare Parts ,
BOM . , , ,
III. ERP 3.
4. -
Requirements ERP .-
D ruckD ruck
10102020
3030 4040 505060607070
8080
DATA- Master ABC type
- List editing
, , , , , ,-,() , ,
- .
III. ERP 3.
4. -
Requirements ERP .-
. ,.
.
CBMY %
BM
Z %
TBM
X %
Process
Maker ,,,
,/,,,.
. //
.
. /
.
,
- calendar, / -
CRP(capacity requirement planning) scheduling . , capa monitor,
interface
III. ERP 3.
4. -
Requirements ERP .-
Order
Data
If
If
If
If
. .
.
order object info
Graph , .limit
III. ERP 3.
4. -
Requirements ERP .-
hh-/- Troubleh---
-(TBM)-(CBM)-(BM)
---
-,,/- T/Shooting -
-,PM,Overhaul-,
---
////
TBM/CBM
, base, performance base, condition base , ,
Task list
,, , Task List , , , , , / . copy
, image, ,
III. ERP 3.
4. -
Requirements ERP .-
WBS Order
-
- ()-Shut Down Maintenance Revision WBS . , (, , ).
III. ERP 3.
4. -
Requirements ERP .-
(Classification)
(Classification)
BOM BOM
/(Document)
/(Document)
(Task List)
(Task List)
(Notification)(Notification)
(PM Order)
(PM Order)
//
, , , ,
master object info , , , , ,BOM, , , structure
, , ,
, ,
S/P
S/P S/P(A, B, C). spare part scrap
III. ERP 3.
5.
.
MRPCRP
1) ) . .
) . , , . GMP .
) GMP.
) . .
III. ERP 3.
) , , . . .
) , , . .
. : . : . . . : . .
III. ERP 3.
5.
FI
PP
SD
,,,
QQ--COST COST
QM & CO
,Claim A/S
MM
.
2) 6. GMP. . GMP.
) . .
) , , .
) . . .
III. ERP 3.
) . .
) .
) . . .
.: . .
/. . .
() () () ()
III. ERP 3.
1. Overview
Order
6
5
4
2
Vendor 3
InvoiceOrder
?7 1
MRP
.
. ERP (Material Management), , , , . ERP . .
. , , , . .
. . . (Vendor Evaluation) . . .
III. ERP 4.
( EDI) . , .
() . , , (Batch), , , , . , ().
.
(Warehouse Management). , , , ERP .
. (Hand-held Terminal), , .
EDI. . , , .
(Evaluated Receipt Settlement). . .
III. ERP 4.
ERP . , . . (Stock Transfer) . . . .
.
(Purchasing Information System) . , . , . .
III. ERP 4.
2.
BOM
(MRP)
Network
4 INFORM INFORM INFORM
DAILY
Bar CodeSCANNER
/
II VAN
, , , , , .
, , , , , . /, .
.
, () ..MRP. ( ), PO ( ), ().
III. ERP 4.
2.
VendorVendor CustomerCustomer
.
.
: , , ,
: , , , ,
: MRP , , , ,
: (/, , ), (, ), (/// ), (, UPC ): (, , , , , , ), (, ), (): , ,
III. ERP 4.
2.
Requirements ERP .-
MRPMRP----
,
--
, -, , .- SAP -, ,
-
, -, , -, , .
, -,MRP -, -,,
III. ERP 4.
2.
Requirements ERP .-
MRPMRP
1 2 3
?? ?? ??
PO
(RFQ)
() -
-
, -, -
()-WEB-
III. ERP 4.
, - (), (), .-.
-(MRP)-
- ,
-,-,, , ,
Grouping -
-
-
-( or )
-
- SAP SD
III. ERP 4.
2.
Requirements ERP .- ()
(RFQ) PO
...
OK ?
, ()-, .-, , -
()-
III. ERP 4.
PAYMENT - , , () , -, -
-
-,, -(MRP)
-, -
-
III. ERP 4.
2.
Requirements ERP .-
, : ( , , )
- , , ,
-,
UPDATING-, -, , -, , Discount UPDATE ,
III. ERP 4.
2.
Requirements ERP .-
VendorVendorinvoiceinvoice 33
COCOFIFI
/ / //G/L G/L / / VendorVendor
invoice invoice
e.g.e.g.
? OK !OK !
()
, , ,
,
-, CO-
()
III. ERP 4.
3.
, .
, . , , ABC. , .
. . , , , A/S , .
, , .
III. ERP 4.
3.
Requirements ERP .-
Grouping Grouping
, ()-
-,
, ( , )
-, -, , ,
Grouping - (, , ) ,, , , (,) -(), key
III. ERP 4.
ABC -
-,
-, , , , MRP.- .- .-W/F
-, , .
III. ERP 4.
3.
Requirements ERP .-
LOT LOT
PickingPickingLOT LOT
LOT
LOT LOT ,
WEB (BAPI)
-, ,
-
III. ERP 4.
,
, ()-
-
, - or-,
()WEB(BAPI)
III. ERP 4.
3.
Requirements ERP .-
ABC ABC
Order Order
-
-(, )
-, , -,
, -
-(),
Maker -
III. ERP 4.
3.
Requirements ERP .-
(Back flush)(Back flush)
..
QM
QM
( -> )
( -> )
As-Is To-Be
-
-
-, -
-
-, , ,-
Bar code - Slip Bar code printer- Bar code I/F
III. ERP 4.
4. -
, ,
(, )
SCM /
//
, (Supplier) (Supply Chain) .
(Supply Chain Management) , (Supplier) (Supply Chain) .
. DRP (Distribution Resource Planning) ,
III. ERP 4.
()
FD 020103
Process
/
QM Module
/
, , , .
4. -
,, , . , , A/S, , , .
.
-
-
-
-
III. ERP 4.
-
-
-
-
-
, ,
III. ERP 4.
.
BOMs,
Bin
WorkWork--benchbench
. .
4. -
. . , , , A/S, .
. (Item Master)
--, -
- (UOM: Unit of Measure) -
-
-Phantom -, -
-
III. ERP 4.
-
-MRP-
-
-
-ABC -
-
-
- ATP (Available to Promise) -, (Scrap), (Shelf life) -
-(), -
- (Cost Roll-Up)
III. ERP 4.
5.
/
()
(())
SVC SVCSVC
No
Yes
SVC MasterSVC MasterSVC Master
No
Yes
.
1) ) MRP . /MRP// . , , . . .
) . . . . . . . .
: MRP MRP , .: .
III. ERP 4.
Back FlushBack Flush
5.
.
2) ) . . .
) .
) . .
) .
III. ERP 4.
.: .: .: .: .
III. ERP 4.
A
A BG(Business Group) BU(Business Unit) .
A
ERP Synergy
BG
BG
BG
ERP Gap
ERP
.
//-----
BG-- Shared Service --
ERP
-//
-BG Shared Service
III. ERP 5.
10
1200
1300
B
/
EDI
Check
Rolling(, )
EDI
(3-4 > 1)
(I/F: 90% > 99.9%)
(30-40/ > 5/)
(2-3 > 30)
Simulation (3 > 30)
(35% > 31%)
BOM Error (30% > 5%)
30%
/ (4-5HR > 1HR)
-
-
-/
- (3-4 > 1)- (I/F: 90% > 99.9%)- (30-40/ > 5/)- (2-3 > 30)- Simulation (3 > 30)- (35% > 31%)-BOM Error (30% > 5%)- 30%-/ (4-5HR > 1HR)
III. ERP 5.
3
50 14
2000
C
delivery channel BPR project
Line Productivity
Package Supplies Delivery
Sales and Operations Planning
Performance Measurement
Change Management
Program Management
$1MM
SRC (distribution center) inventory planning process
- 10-25%
- $7MM
- $1-1.5MM
- delivery channel BPR project
- $1MM -SRC (distribution center) inventory planning process
10-25% $7MM $1-1.5MM
III. ERP 5.
: , , ,
: 16, : 57,000
D
Cycle Time (75%)
(60%)
(50%)
Supply Chain
Flexible
/
-: 2-3 > 1
-: 7 > 1
- (29 > 10)
- (58 > 20)
- (25% > 95%)
- (30-40% > 95% )
-Cycle Time (75%)- (60%)- (50%)- Supply Chain-Flexible -/
-
: 2-3 > 1: 7 > 1
- (29 > 10) (58 > 20)
-
(25% > 95%) (30-40% > 95% )
III. ERP 5.
Project
E
7 4 Transaction.
Closing Time
MRO
SAP FI/Synchronous Flow.
RiskMES
$11m
MRO 5% ($50 m/year)
liquidity
Close the book in 1 day
45% (2 weeks)
-7 4 Transaction.-Closing Time
-$11m -MRO 5% ($50 m/year)-
-liquidity-Close the book in 1 day- 45% (2 weeks)
III. ERP 5.
- ()
-
-
-
ERP
-
-/
F
110 $
Flat rolled long steel
.
, ,
- 20%
- 35%
- 30%
- 20%
- 15% 20%
SAP
-
-
-, , -
-
-
20% 35% 30% 20% 15% 20%
-SAP
III. ERP 5.
G
: ,
: 650,000 BPCD 2
ERP SEM
SSC (Shared Service Center)
e
ERP
Shared Service
/
-
-
-
-e
- ERP -
-
-Shared Service -/-
-
III. ERP 5.
H
4, 9
ERP (, , , )
10 Legacy ERP
ERP
eCommerce
-10 Legacy ERP -
- ERP -eCommerce
III. ERP 5.
I
9 Sales Office
Sales Office
Local-for-local
ERP
turnover
-Local-for-local -
-
- ERP -
- turnover
III. ERP 5.
J
48,
5 BU
ROE EPS
BU
BU
Day-to-day operation
J ERP
IT Council
-ROE EPS-
- BU
-IT Council-
-
III. ERP 5.
K
ERP
-
-
-
-ERP
III. ERP 5.
L
, , US$45bn
IT,IT
IT Service
IT
Business
, , , Application
L ERP
Chemical , , ,
90%
IT Professional Career Path
- IT Service-IT - Business
- Chemical , , , -90%
-IT Professional Career Path -
-
III. ERP 5.
M
M, , Leading Company
M IT
IT IT
M Business Knowledge Technical
M Chemical eCommerce Solution IT
30% IT $70M
1 50%
1999 $150M
Application IT 50% 70%
1999M eCommerce 4 $250M
-IT IT
- 30% IT $70M - 1 50%- 1999 $150M -Application IT 50% 70%-1999M eCommerce 4 $250M
III. ERP 5.
N
National Oil Compoany
Business Unit 90 (: Y2K, ERP)
N IT
Business IT
IT BU
Resource Framework
IT Service BU
Process IT Process
-Business IT
-IT Service BU-
-
-
- Process IT Process
III. ERP 5.
O
O
O IT ( eCommerce )
Business GlobalIT Consulting
Joint Venture IT Operation
Framework BUJoint Venture
BU IT .
BU.
IT .
.
-Business Global IT Consulting
- BU IT . - BU.-IT .-.
III. ERP 5.
P
3
2.2
ERP Assessment
ERP Mapping
Technology Risk Assessment
-ERP Assessment-
-
-
III. ERP 5.
Q
12%
Legacy System
,
-
- Legacy System
-
-
III. ERP 5.
R
14
15%
/
50%
-
-
-/
- 50%
III. ERP 5.
(SCM: Supply Chain Management) .
(SCM: Supply Chain Management) . , .
. . , .
MRP , . . . ,, , , ABC . .
III. ERP 6. -
. . , MRP . .
III. ERP 6. -
MRP/
/
()
/
/
/
(SCM: Supply Chain Management) .
, , , . , , .
III. ERP 6. -