7/23/2019 2nd Law Analysis of Brayton Rankine Cycle http://slidepdf.com/reader/full/2nd-law-analysis-of-brayton-rankine-cycle 1/19 ARTICLE IN PRESS Second-law based thermodynamic analysis of Brayton/Rankine combined power cycle with reheat A. Khaliq a, *, S.C. Kaushik b a Department of Mechanical Engineering, Faculty of Engineering and Technology, Jamia Millia Islamia, New Delhi 110025, India b Centre for Energy Studies, Indian Institute of Technology, New Delhi 10016, India Accepted 3 August 2003 Abstract The aim of the present paper is to use the second-law approach for the thermodynamic analysis of the reheat combined Brayton/Rankine power cycle. Expressions involving the variables for specific power-output, thermal efficiency, exergy destruction in components of the combined cycle, second-law efficiency of each process of the gas-turbine cycle, and second- law efficiency of the steam power cycle have been derived. The standard approximation for air with constant properties is used for simplicity. The effects of pressure ratio, cycle temperature- ratio, number of reheats and cycle pressure-drop on the combined cycle performance para- meters have been investigated. It is found that the exergy destruction in the combustion chamber represents over 50% of the total exergy destruction in the overall cycle. The com- bined cycle efficiency and its power output were maximized at an intermediate pressure-ratio, and increased sharply up to two reheat-stages and more slowly thereafter. # 2003 Elsevier Ltd. All rights reserved. 1. Introduction A development in the search for higher thermal-efficiency of conventional power plant has been the introduction of combined-cycle plants. This is leading to the development of gas turbines dedicated to combined-cycle applications, which has been a subject of great interest in recent years, because of their relatively low initial Applied Energy & (2004) & – & www.elsevier.com/locate/apenergy 0306-2619/$ - see front matter # 2003 Elsevier Ltd. All rights reserved. doi:10.1016/j.apenergy.2003.08.002 * Corresponding author. E-mail addresses: [email protected].
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7/23/2019 2nd Law Analysis of Brayton Rankine Cycle
costs, and the short time needed for their construction. An optimum system for a
given power-generation duty may involve alternate cycle configurations, such as
compressor intercooling, turbine reheat, and steam injection into the gas turbine
combustor.
The early development of the gas/steam turbine plant, was described by Sieppel
and Bereuter [1]. Czermak and Wunsch [2] carried out the elementary thermo-
dynamic analysis for a practicable Brown Boveri 125 MW combined gas–steam
turbine power plant. Wunsch [3] claimed that the efficiencies of combined gas–steamplants were more influenced by the gas-turbine parameters like maximum tempera-
ture and pressure ratio than by those for the steam cycle and also reported that the
maximum combined-cycle efficiency was reached when the gas-turbine exhaust
temperature is higher than the one corresponding to the maximum gas-turbine effi-
ciency. Horlock [4], based on thermodynamic considerations, outlined more recent
developments and future prospects of combined-cycle power plants. Wu [5] describe
the use of intelligent computer software to obtain a sensitivity analysis for the com-
bined cycle. Cerri [6] analyzed the combined gas–steam plant, without reheat, from
the thermodynamic point of-view. In his analysis, he singled out the parameters that
most influence efficiency, and further reported that combined cycles exhibit a goodperformance if suitably designed, but if the highest gas-turbine temperatures are
used, expensive fuel must be utilized.
Nomenclature
C p Specific heat at constant pressure (kJ/kg K)e Specific exergy (kJ/kg)
h Specific enthalpy (kJ/kg)
n Number of reheat stages
p Pressure (kPa)
Q Heat per unit mass of fuel (KJ/kg)
R Gas constant (KJ/kg-K)
S
ge Entropy generation rate (W/K)
s Specific entropy (KJ/kg)
W Work per unit mass of gas (KJ/kg)
w Dimensionless specific exergy/work (w=e/C pT 0)AC Pressure ratio across the compressor
Ratio of specific heats
1,g First-law efficiency of gas-turbine cycle
1,Comb First-law efficiency of combined cycle
2,Comb Second-law efficiency of combined cycle
Maximum to minimum cycle temperature ratio ( =T 3/T 0)
hf Dimensionless heat-input (H f /C pT 0)
H f Heat input or enthalpy of reaction at standard condition (KJ/kg)
Reheat has been widely employed in aircraft engines. However, for industrial gas-
turbines, it is a technique that has only recently reached the stage of being con-
sidered a viable option for power augmentation. For a fixed overall pressure-ratio
and given power, the advantage of using reheat is that the turbine’s entry tempera-ture (TET) corresponding to the main combustor and reheater of the reheat cycle is
lower than the TET of a simple cycle. Hence, the costs related to the use of expensive
superalloys to withstand high temperatures could be reduced as described by Cunha
et al. [7]. There is a reduction in efficiency, since more fuel is injected at a lower
pressure so producing less power than that which would be obtained if all the fuel
were injected in the main combustor. In combined-cycle applications, the increased
amount of heat in the exhaust gas is not actually lost and it may improve the com-
bined-cycle characteristics. Andriani et al. [8] carried out the analysis of a gas tur-
bine with several stages of reheat for aeronautical applications. Polyzakis [9] carried
out the first-law analysis of reheat industrial gas-turbines use in a combined cycle
and suggested that the use of reheat is a good alternative for combined-cycle appli-
cations. But the performance analysis based on the first-law alone is inadequate and
a more meaningful evaluation must include a second-law analysis. One reason that
such an analysis has not gained much engineering use may be the additional com-
plication of having to deal with the ‘‘combustion irreversibility’’, which introduced
an added dimension to the analysis. Second-law analysis indicates the association of
exergy destruction with combustion and heat-transfer processes and allows a ther-
modynamic evaluation of energy conservation in thermal power cycles.
It became apparent to the current authors that, although there was sufficient lit-erature on combined power-cycle with reheat, no systematic second-law analysis of
these cycles has been reported. The objective of the present paper is to develop a
systematic and improved second-law based thermodynamic methodology for the
analysis of reheat combined gas–steam power plant.
2. System description
A schematic diagram of a combined Brayton/Rankine power cycle with reheat is shown
in Fig. 1. The gas turbine is shown as a topping plant, which forms the high-tempera-
ture loop, whereas the steam plant forms the low-temperature loop. The connectinglink between the two cycles is the heat-recovery steam generator (HRSG) working on
the exhaust of the gas turbine. A gas-turbine cycle consists of an air compressor (AC), a
combustion chamber (CC) and a reheat gas-turbine (RGT). The turbine’s exhaust-gas
goes to a heat-recovery steam-generator to generate superheated steam. That steam is
used in a standard steam power-cycle, which consists of a turbine (ST), a condenser
(C) and a pump (P). Both the gas and steam turbines drive electric generators.
3. Thermodynamic analysis
For the system operations in a steady state, the general exergy-balance equation is
This shows that the first-law efficiency of the combined cycle is a function of
temperature ratio ‘ ’, compressor’s pressure-ratio ‘ AC’, number of reheat stages ‘n’
and the pressure drop in the heat-transfer devices.
The second-law efficiency of combined cycle may be defined as
2; comb ¼ W g þ W ST
ef ¼
1;Comb
Carnotð24Þ
Using Eqs. (23) and (9) in Eq. (24),
2; comb ¼n þ 1ð ÞRGT RGT AC=AC þ 2;STw4
1 AC=AC þ nRGT RGT½ 1ð Þ
ð25Þ
where w4= 41-ln 4.
4. Relation between compressor and turbine pressure-ratios
The turbine expansion ratio RGT may be expressed in terms of the compressionratio and the pressure drop in each of the heat-transfer devices, involved. If pin, and
pout are the inlet and outlet pressures for each heat-transfer device, then
This shows that the optimum pressure-ratio depends on the adiabatic efficiencies
of the turbine and compressor, as well as the cycles temperature-ratio.
7. Numerical results and discussion
Based upon the methodology developed and the equations derived here, the
combined-cycle efficiency, exergy destruction as well as the second-law efficiency of
each process have been evaluated.
For the results, we made the following assumptions; adiabatic efficiencies of
compressor and gas turbine are 0.9 and 0.85, respectively; pressure drops in the
primary combustor are 3%, in each reheater 2% and in the HRSG 4%. The gas is
assumed to have constant properties with =1.4, R=287 J/kg K. For illustration of
the results, the pressure ratio was taken as 32, cycle-temperature ratio as 5, two
reheats and no intercooling.
Table 1 shows the variation of performance parameters of the compressor and gas
turbine with the pressure ratio. The second-law efficiency of the adiabatic com-pressor increases with pressure ratio because the absolute values of the work input
and exergy increase are both larger and the magnitude of exergy destruction in the
adiabatic compressor increases with the increase in pressure ratio.
It is also seen from Table 1 that, the first-law efficiency of the adiabatic turbine
increases with the increase in pressure ratio. The second-law efficiency decreases with
the pressure ratio, but increases with the cycle temperature ratio since a greater
proportion of the available work lost at the higher temperature may be recovered.
The exergy destruction in the reheat turbine increases with the pressure ratio, the
number of reheat stages and the pressure drop in each reheater as shown in Table 2.
Table 3(a) and (b) show that the first-law and second-law efficiencies of the com-bined cycle increases up to the pressure ratio of 32, then they start decreasing with
increases in the pressure ratio. But it is interesting to note that the second-law effi-
ciency of the combined cycle is greater than the first-law efficiency for same pressure-
ratio.
Table 4 shows that if the pressure ratio is too low, then the gas-turbine cycle and
combined-cycle efficiencies and their specific work-outputs drop, whereas the steam
cycle work-output increases due to the high gas-turbine exhaust temperature T 4. At
an intermediate pressure-ratio, both the efficiency and specific work peak. If the
pressure ratio is too high, the compressor and turbine works increase but their dif-
ference, the net gas-turbine work output drops. The absolute magnitude of exergydestroyed in both compressor and turbine increases as the logarithm of pressure
ratio. The exergy lost in the reheat turbine also increases due to the lower mean
temperature of reheat. The steam-turbine cycle output suffers with the lower
exhaust-gas temperature. The second-law efficiency of each cycle is greater than the
first-law efficiency for the given operating parameters.
It is seen from Table 5 that the exergy destruction in the combustion chamber
decreases with the pressure ratio, but increases with the cycle temperature ratio y,
and the second-law efficiency of the primary combustor behaves in reverse as isknown from the second-law analysis.
The exergy destructions due to heat-transfer irreversibility (HRSG), condenser-
heat rejection, irreversibilities of the steam turbine and pump, and the first-law effi-
ciency of the steam turbine cycle increase with an increase in the gas-turbine’s
exhaust temperature, but the second-law efficiency declines with an increase in the
exhaust-gas’s temperature above the minimum temperature that can operate the
steam cycle. This minimum gas temperature is constrained by the required superheat
steam and or the pinch point on the HRSG as shown in Table 8.
Table 6 shows that increasing the maximum cycle temperature gives a significant
improvement in both efficiency and specific work-output. The gas-turbines cycleefficiency drops, but its net specific work-output increases with the number of reheat
stages. Both efficiency and specific work increase with the increase in number of
Table 1
Effect of pressure ratio on the performance of compressor and gas turbine
reheat stages for the steam cycle which benefits from a higher gas-temperature. The
combined cycle efficiency and specific work-output increase sharply in going from
one to two reheats and more slowly thereafter, It was interesting to note that thespecific power increases by a factor of 2.5 for the two reheats as shown in Table 7.
This may well justify the additional capital cost of the reheat system.
Table 9 shows that the second-law efficiency of steam-turbine cycle is larger than
the first-law efficiency so long as <1+ln 4, a condition satisfied in any practical
steam-bottoming cycle. It is shown that the second-law efficiency of a given steam
cycle declines with increasing gas-temperature above the minimum that can operate
this cycle. This minimum gas-temperature is constrained by the required steam
superheat and/or the ‘‘pinch point’’ on the heat exchanger.
Fig. 2 shows the effect of increasing the pressure ratio and the cycle-temperature
ratio on the first-law efficiency of the gas-turbine cycle. The increase in pressure ratioincreases the overall thermal efficiency at a given maximum temperature. However
increasing the pressure ratio beyond a certain value at any given maximum
Table 3
(a) Effect of pressure ratio (AC) and cycle temperature ratio ( ) on the first-law efficiency of the combined
cycle for two stages of reheat. (b) Effects of pressure ratio (pAC) and cycle temperature ratio ( ) on the
second-law efficiency of the combined cycle for two stages of reheat
temperature can actually result in lowering the gas-turbine’s cycle efficiency. It
should also be noted that the very high-pressure ratios tend to reduce the operating
range of the compressor.
Fig. 3 shows that the maximum work per kilogramme of air occurs at a muchlower pressure-ratio than the point of maximum efficiency for the same maximum
temperature.
Table 5
Effect of pressure ratio (AC) and cycle temperature ratio ( ) on exergy destruction and second law effi-
Thus, a cursory inspection of the efficiency indicates that the gas-turbine cycleefficiency can be improved by increasing the pressure ratio, or increasing the tur-
bine’s inlet-temperature.
8. Conclusion
An improved second-law analysis of the combined power-cycle with reheat has
shown the importance of the parameters examined. The analysis has included the
exergy destruction in the components of the cycle and an assessment of the effects of
pressure ratio, temperature ratio and number of reheat stages on the cycle perfor-mance. The exergy balance or second-law approach presented facilitates the design
and optimization of complex cycles by pinpointing and quantifying the losses. By
Table 8
Exergy destruction as a percentage of heat added, in the components of the steam-turbine cycle: T 0=291
K, T ex=420 K, condenser pressure=0.045 bar (304 K), steam-turbine efficiency 90%, pump efficiency
70%
Exhaust-gas
temperature ratio
Exhaust
availability
Heat-transfer
irreversibility
Condenser loss
and rejection
Irreversibility
of turbine and
pump
Steam cycle
work output
2.00 73 13 6 4 49
2.25 81 18 5 6 52
2.50 85 16 6 5 58
2.75 88 17 5 6 61
3.00 90 16 5 7 63
3.25 91 13 4 8 65
Table 9
Effects of gas temperature ratio 4 and exhaust temperature ratio ex on the ratio of efficiencies of the
placing reheat in the expansion process, significant increases in specific power output
and efficiency were obtained. The gains are substantial for one and two reheats, but
progressively smaller for subsequent stages. It is interesting to note that specific
power output (per unit gas flow) increases by a factor of 2.5 for the two reheats. This
may well justify the additional capital cost of the reheat system. Reheating byincreasing the specific power-output reduces the sensitivity of the cycle to component
losses.
Fig. 2. Effect of pressure ratio and turbines inlet temperature on the first-law efficiency of the gas–turbine
cycle.
Fig. 3. Pressure ratio for maximum work per kg of air.
Appendix. Correlation for the second-law efficiency of the steam cycle
For a simple steam-cycle, the maximum second-law efficiency can be correlated
with the gas temperature T 4 for a fixed exhaust-gas temperature T ex.To find this correlation, calculations were done for several values of the tempera-
ture T 4. In each case, the steam-turbine cycle pressure and peak temperature T 5,ST
were first determined by setting the pinch point (saturation) and maximum steam-
temperatures at 5 and 20 K below the corresponding gas-temperature profile. Thus
the percentage of gas and steam enthalpies above the pinch point must be the same,
giving
T 4 T sat þ 50
T 4 T ex
¼ h5;st hsat;liq
h5;st h8;liq
ðA1Þ
which may be solved iteratively for the steam-turbine cycle pressure. In the following
calculations, the assumptions are:
Fig. A1. Second-law efficiency correlation for bottoming cycle.