29036 assembly checks FAW JILIN .doc

7/23/2019 29036 assembly checks FAW JILIN .doc

1/15

Fagor Arrasate Koop. E.

CHECKS TO BE MADE

IN FAGOR ARRASATE

CHECKS :

* MECHANICALS x* ELCTRICALS

* HYDROPNEUMATICS AND LUBRICATION

Correct No apply

Project : 29036Custom

er :FAW JILIN

Machie:

SE4-1000-4600-2400

Pre!are" #$ :Si%ature :

Date ::

Iker Apraiz 03/10/2011


2/15

ASSEMBLY CHECKS2/15

Checks: GEOMETRICAL MOTOR-FLYHEEL

MEAS!REME"TMEAS!REME"T

A##ARAT!SMEAS!REME"T I"STR!CTIO"S

S#ECIFIE$%AL!E

ACT!AL%AL!E

Distance et!een"#$!%ee# an& '(t(rp)##e$ *&i'ensi(n Aacc(r&in+ t( &ra!in+,

ernierca##iper

.sin+ a r)#er restin+ (n t%e "#$!%ee# taket%e &istance in&icate& in t%e &ra!in+ as&i'ensi(n A

1

&'(& '' ''

ara##e#is' et!een!%ee# an& '(t(r p)##e$*&i'ensi(n A inacc(r&ance !it%&ra!in+,

ernierca##iper

.sin+ a r)#er restin+ (n t%e "#$!%ee# taket%e &istance in&icate& in t%e &ra!in+ as&i'ensi(n A in t%e t%ree p(ints

ai')'&i""erenceet!eenp(ints A 12350 ''

''

CHECKE$ BY : CHECK $ATE : A##RO%AL :

FS7 83-2 r($ect529036 E&5 11-02


3/15

ASSEMBLY CHECKS3/15

Checks: GEOMETRICAL ) CRO"


A##ARAT!S MEAS!REME"T I"STR!CTIO"SS#ECIFIE$

%AL!EACT!AL%AL!E

(ta# p#a$ et!een s%a"tan& )s%in+ (nc(nnectin+ r(& %ea&s

Eterna#'icr('eter (rc('paris(n

+a)+e

Wit% t%e c(nnectin+ r(& "itte& t( t%eeccentric !%ee# 'eas)re t%e p#a$et!een t%e s%a"t an& )s%in+ insertin+t%e +a)+e a#(n+ t%e !%(#e #en+t%

(ta# p#a$

A

*(&+-*(,& ''

A

-Frot Le/t

''

+-Back Le/t

''

'-Back R0ght

''

1-Frot R0ght

''

Latera# p#a$ et!eenc(nnectin+ r(&)s%in+ an& r)&er ar

N:E5 ark t%eeccentric an&c(nnectin+ r(&s !it%c(rresp(n&in+n)'er

7a)+es eas)re t%e p#a$ si&e (n eac% si&eet!een t%e )s%in+ an& t%e

eccentric pr(;ecti(n an t%e st(p parts%e


4/15

ASSEMBLY CHECKS4/15



S#ECIFIE$%AL!E

ACT!AL%AL!E

(ta# p#a$ et!eens%a"t an& )s%in+ int%e seats (" inter'e&iate an&eccentric s%a"ts

=('paris(n+a)+e(r+a)+es

Wit% t%e s%a"ts "itte& in t%e cr(!n'eas)re t%e p#a$ et!een s%a"t an&)s%in+ insertin+ t%e +a)+e a#(n+t%e !%(#e #en+t%

(ta# p#a$

Eccetr0c Sha/ts

*(+*-*('& ''

Sha/t +

*(+*-*('& ''

Sha/t '

*(,-*('+& ''

(ta# p#a$

Eccetr0c Sha/ts-:Frot Le/t

''

-+:Back Le/t

''

-':Back R0ght

''

-1:Frot R0ght

''

Sha/t +

+-:Frot

''

+-+:Back

''

Sha/t '

'-

''


FS7 83-2 r($ect529036 E&5 11-02


5/15

ASSEMBLY CHECKS5/15



S#ECIFIE$%AL!E

ACT!AL%AL!E

J)'p in "ast s%a"t S)pp(rt an&c('paris(n

+a)+e

#ace c('paris(n +a)+e s)pp(rt (n"#$!%ee# s)pp(rt *')s%r((', an&r(tate t%e s%a"t (ne t)rn

>ec(r& t%e 'ai')' &i""erences%(!n (n t%e +a)+e

a &i"

010'' ''

=(ncentricit$ et!een"ast s%a"t an&"#$!%ee# s)pp(rt*')s%r((',

Wit% t%e s%a"t in a "ie& p(siti(n'eas)re t%e &istance et!een t%es)pp(rt an& t%e s%a"t at "()r p(intsas s%(!n in t%e &ia+ra'

>ec(r& t%e &i""erence et!een t%e(pp(site p(ints5 1-2 an& 3-4

? &i"

020'' 1-2 ''

3-4 ''


FS7 83-2 r($ect529036 E&5 11-02


6/15

ASSEMBLY CHECKS6/15

@INEAI= =AIN

ASSEBLC=E@IN7:FE==EN>I=7EA>IN=>:WN

Wit% t%e eccentric +ears in BD= c%eck t%e a#i+n'ent (" +ear center !it% eccentric center an&+ear t((t% re"erence

=:>>E=

Le"t

>i+%t


FS7 83-2 r($ect529036 E&5 11-02


7/15

ASSEMBLY CHECKS7/15



S#ECIFIE$%AL!E

ACT!AL%AL!E

#a$ et!een t%e"#anks (" t%e teet% int%e eccentric !%ee#&ri


8/15

ASSEMBLY CHECKS8/15

Checks: GEOMETRICAL ) CO!"TERBALA"CER

ABSEN=E :F AI> LEA@A7E

=%eckin+ instr)cti(ns5

Insta# a &istance t)e (r si'i#ar *see &!+, (" a #en+t% t%at +)arantees a sa"et$ &istance *&i'ensi(n A,

(" 100 ''

Fit t( c()ntera#ancer c%a'er air at t%e !(rkin+ press)re in&icate& in t%e &ra!in+ t%r()+%

t%e press)re re+)#at(r :nce reac%e& t%e press)re c#(se t%e air "ee& an& c%eck a"ter 30'in)tes t%at t%e press)re %as n(t &escen&e& '(re t%an 10

CORRECT

=:.NE>BALAN=E> NG 1

=:.NE>BALAN=E> NG 2


FS7 83-2 r($ect529036 E&5 11-02


9/15

ASSEMBLY CHECKS9/15

Checks: LOCKI"G SCRES4"!TS

Ispect0o o/ the 5ock0g o/ scre6s a7 8ts 9 ".A. +1-*,0

Cro6:

Scre!s/n)ts t%at nee& t( e #(ck !it% #(ckin+ #iH)i&*L:=IE,

Scre!s/n)ts t%at nee& t( e #(ck !it% stee# !ire

Se#"-#(ckin+ n)ts

L(ckin+ !as%ers

S507e:

Scre!s/n)ts t%at nee& t( e #(ck !it% #(ckin+ #iH)i&*L:=IE,

Scre!s/n)ts t%at nee& t( e #(ck !it% stee# !ire

Se#"-#(ckin+ n)ts

L(ckin+ !as%ers

=:>>E=:

Coect0g /0tt0gs o/ o05 p0pes

A"ter ti+%tenin+ a## t%e c(nnectin+ "ittin+s "(r t%e #)ricati(n (" t%e %ea& (#tspaint a&;)stin+ si+na#s acc(r&in+ t( &ra!in+


FS7 83-2 r($ect529036 E&5 11-02

REGISTRATIO" MARKS :

T0ght Loose


10/15

ASSEMBLY CHECKS10/15

Checks: GEOMETRICAL - SLI$E


A##ARAT!S MEAS!REME"T I"STR!CTIO"SS#ECIFIE$

%AL!EACT!AL%AL!E

#a$ et!een t%e "#anks(" t%e teet% in !(r''ec%anis's "(r s#i&ea&;)st'ent

=('paris(n+a)+e

Insert t%e !(r' int( t%e cr(!n s)pp(rte&(n )s%in+ 1 an& 2 !%ic% rep#ace t%eearin+s App#$ t%e pr(e t( (ne (" t%een&s (" t%e !(r' an& keepin+ t%e cr(!nsti## '(


11/15




S#ECIFIE$%AL!E

ACT!AL%AL!E

Latera# p#a$ ("a&;)st'ent'ec%anis' cr(!n inits %()sin+

7a)+es eas)re t%e p#a$ et!een t%e t(pc(


12/15




S#ECIFIE$%AL!E

ACT!AL%AL!E

(ta# p#a$ in t%ec(nnecti(n N)t p#)sscre!

=('paris(n+a)+e

#ace t%e c('paris(n +a)+e (n t%ec(nnecti(n scre! an& #(cate t%eneee (n t%e casin+ .se a crane t(esta#is% t%e c(nnecti(n p#a$ p)##in+)p (n t%e scre! %e c('paris(n+a)+e !i## in&icate t%e t(ta# p#a$

043 06 '' NG1 Fr(nt #e"t

''

NG2 Back #e"t

''

NG3 Back ri+%t

''

NG4 Fr(nt ri+%t

''

Anti-(


13/15


- N( #eaka+e in c(nnecti(n c%a'er L(a& press)re 320 k+/c'2

A"ter 4 %()rs c%eck n( #eaka+e (" (i#in %$&ra)#ic c$#in&er

Fr(nt ri+%t

Back #e"t

Fr(nt #e"t

Back ri+%t

N:E5 %e ri+%t #e"t "r(nt an& ack p(siti(ns 'enti(ne& in t%e s#i&e c%ecks are taken #((kin+ at t%epress "r(' t%e "r(nt

=%eck t%at t%e (i# c(##ecti(n tank (" #)ricati(n is c#ean


FS7 83-2 r($ect529036 E&5 11-02


14/15


Checks: GE"ERAL ) MO%I"G BOLSTER

Mo;0g Bo5ster C5a


15/15


Checks: GE"ERAL ) MO%I"G BOLSTER

@eep t%e !%ee#s t)rnin+ at n( #(a& "(r 30 an& c%eck5

- S()n& #e

29036 assembly checks FAW JILIN .doc

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