2016-09-Spans profile

ENGINEERING SERVICES FOR SUSTAINABLE

INFRASTRUCTURE DEVELOPMENT

September 2016

Contact us:

E-Mail: [email protected]

Tel: +91-129-4116216

Mobile: +91-991065 2855

mailto:[email protected]

Team Overview

Spans is a technology driven

firm that has provided a full

range of planning, design and

construction management

services to meet the

environmental infrastructure and

other engineering needs of

municipalities, public agencies,

private developers and

industrial firms since our

founding in 1993.

Spans’ reputation is based upon

client service and a continual

commitment to quality. We

partner with our clients to

design reliable and sustainable

solutions for their most complex

challenges, thereby helping

improve and sustain the quality

of life around the world.

Water and Wastewater Experts

Resources

Spans has done over 275 water and

wastewater projects. We are a full-service

company with the experience and qualified

professionals to successfully manage projects

of various sizes. Our network includes civil,

environmental, electrical, mechanical, chemical,

structural, control systems, and equipment

specialists. Associates are retained as needed

in specialized fields depending on the specific

needs of the project.

Spans is a moderately sized firm, which

provides the ability to be responsive to our

clients’ needs. Our management philosophy

is to commit our partners to an active role

in every project. This provides our clients

with the talent of top management and

strengthens our efforts in directing staff

through each assignment. As a result, our

work is executed in a timely and efficient

manner in accordance with the needs and

directives of our clients. To provide

continuity, we maintain the assignment of

the partner and project manager on each

project from the planning stage to

completion of construction and start-up.

Our firm takes pride in the large number of

clients with whom we have had continuing

working relationships. We have worked

with some clients for more than 15 years—

a clear indication of the quality

of our work, our control of costs,

and our ability to meet schedules.

Management Philosophy Our unique continuous education based

consulting model helps us hire and retain

technical staff who are both trained and

passionate about the water. For that

reason, we are often invited to partner

with national and international

engineering companies as technology

and process experts.

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Partnerships and Joint Ventures 3

Spans is also the Indian JV partner for SustainAsia (www.sustainasia.com).

SustainAsia is a specialist advisory firm, focusing on clean energy, clean technologies

and environmental infrastructure in the Asia Pacific region. Headquartered in Hong Kong,

with offices in New Delhi, Tokyo and Singapore, SustainAsia has been providing advisory

services and independent expertise to high-performance companies and investors since

2005

Our goal at P3 InfoTech Solutions Pvt. Ltd. is to empower organizations to adopt Cloud

Computing and Web Applications effectively, enabling them to simplify their IT

infrastructure and improve productivity. With this objective, P3 InfoTech offers Consulting,

Training and Software Development services on Cloud Computing and Web Application

technologies

Spans has a international tie-up with Model Engineering(Belgium) for promoting

advanced water and wastewater treatment and waste to energy technologies. The two

firms have collaborated on various projects for helping both industrial and municipal

clients in meeting the water management requirements.

http://www.sustainasia.com/

List of Services 4

Environmental Infrastructure: Spans provides a full range of planning, design and

construction management services to meet the water and wastewater needs of

municipalities, public agencies, private developers and industrial firms. Our areas of

expertise include water & wastewater treatment, reuse, ZLD, Asset Management,

energy efficiency and waste to energy

Structural Engineering Services: In addition to providing detailed process and

structural engineering services for environmental infrastructure facilities, we also

provide detailed structural engineering design services to Oil and Gas Industry for

Refineries, Petrochemical Complexes, Power Plants, Solar power plants etc.

Cleantech Advisory services: As the India Joint-Venture partner of SustainAsia our

mission is to imagine and facilitate clean, green and sustainable solutions towards

long term business objectives, in balance with people’s needs and the environment.

Environmental Infrastructure Services 5

Water Treatment » Partnering with our clients in the management of our precious water resources.

Wastewater Treatment » Providing one of the modern civilization’s most basic necessities –

Sanitation Services

Energy » leveraging our experience in planning and design of biogas cogeneration facilities and

standby power facilities for the water and wastewater industry

Sustainability » Solutions in the water, wastewater and water resources industries

Water Reclamation/Reuse » recycling and reusing to conserve finite water resources and protect

our environment

Construction Management » supervisory construction services for many water and wastewater

projects

Alternative Project Delivery » a variety of APD methods to meet the needs of our clients

Asset Management » integrated with strategic master planning

Environmental Impact Reports » our experienced consultants examine all aspects of your

company’s water infrastructure projects and assist you with making environmentally sound decisions

Industrial Water/Wastewater Treatment » extensive experience in providing and is actively

pursuing projects which require innovative and cost–effective water and wastewater treatment

solutions

Structural Engineering Services

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Complete structural design of water and wastewater treatment

infrastructure

Plant/Non Plant Buildings(Control Room, Sub-stations, Satellite

Rack Rooms)

Multi tier Pipe Racks(Precast/Cast-in-situ/Steel)

Multi-storeyed Technological Structures

Compressor Houses & Pump Sheds

Cooler Structures/Transfer Line/Manifold

Foundations for static & rotating/vibrating equipment like

Heaters, Compressors, Columns & Pumps

Underground Liquid Retaining Structure like Sumps & Pump

Stations

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LIST OF KEY CLIENTS

Our Approach & Collaboration Models 8

15 year O&M Cost

(60 to 70%)

Capital Cost

(20 to 25%)

Engineering Cost

(5 to 10%)

Hence, the question is… What cost element should one focus on?

Better up-front engineering can help significantly reduce the total project life-cycle costs!

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Collaboration Models – Scope of Work

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Collaboration Model Summary of Scope of Work

Consulting Model Spans will provide the following services to the Client:

1. Treatment Process design

2. Basic Engineering for the entire treatment system

3. Assistance with preparation of procurement specifications

4. Project supervision services for checking detailed engineering drawings &

specifications

5. Assistance with testing and commissioning of the system, supervision of biological

start-up including process operation manual and training of plant operators

Best of Best (BOB) Model Spans will provide the following services to the Client:

1. Treatment Process design

2. Basic and Detailed Engineering for the entire treatment system along with detailed

engineering drawings and specifications

3. Supply of key process equipment and assistance with the procurement of other

materials such as piping, cables and other commodities etc.

4. Complete Project Management Services (PMC) for managing the contractor delivery

and the over all project.

5. In-depth involvement at the time of testing and commissioning of the system,

supervision of biological start-up including process operation manual and training of

plant operators

6. Provision of continuous operations using cloud based software – Spans PMS for

efficient and sustainable operations.

Spans would provide one stop solution that optimizes project cost,

quality & long-term sustainability of your project

Operation &

Maintenance

• Ensures that designer

is ultimately

responsible for

quality performance

–Higher plant

operation

efficiency

–Continued client

interaction

–Least downtime

•Higher efficiency due

to in-depth

understanding of

assets created

•O&M activities are

optimized

Technology

• Planning and

technology

selection is usually

the most critical

step

• Requires in-depth

understanding of

technology and

design factors

Design &

Engineering

•Design &

Engineering to

reduce project cost

and implementation

risks

•Optimization of

project design for

streamlining project

implementation

Bought outs

Civil

Technology

Integration

•Civil and bought

out portion entirely

outsourced to

dedicated local

contractors

• Technology

Integration involves:

–Piping

–electrical

–Instrumentation

•Allows to optimize

project construction

time and quality

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Team’s Wastewater Treatment Project Experience 12

Summary of Key projects

Client Project Description Capacity Role/Responsibility

Municipal Corporation of Zirakpur Town Punjab (through STUP Consultants P. Ltd.)

Preparation of Detailed Project Report(DPR) for Sewerage Systems & STP for town of Zirakpur,Punjab

STP capacity : 17 MLD Sewerage Network ~ 80 KM

Preparation of feasibility

Report, Selection of

Technology and Detailed

Project Report of

sewerage Network &

Sewage Treatment plant

Uttar Pardesh Jal Nigam

through SMS Envocare

Limited

Detailed Project Report (DPR)

of Sewerage Network &

Sewage Treatment for

Ramnagar

STP at Ramnagar :- 13 MLD

Sewerage Network ~ 100 Km


Report, Selection of

Technology and Detailed

Project Report of

sewerage Network &


Delhi Jal Board (DJB)

Through AECOM India

Pvt. Ltd.

Delhi Sewage Master plan at

Delhi

Main objective of the plan

was to develop the

comprehensive, Viable plan

of Sewerage Network


Report, and Detailed

Project Report of

sewerage Network &


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Summary of reference projects


Jubilant Organosys (through Dalal Mott Macdonald)

ETP for Water Based Adhesive Manufacturing plant at SIDCUL IA, Haridwar

11.5 m3/day Concept and process engineering. Preparation of purchase specifications and support for obtaining NOC.

Avon Beauty Products Pvt. Ltd.

ETP from beauty care products manufacturing facility at Sara IA, Dehradun

45 m3/day

Concept and process engineering. Preparation of purchase specifications and support for obtaining NOC.

GSK Healthcare ETP troubleshooting and process enhancement

1100 KLD Regular process monitoring, process enhancement and troubleshooting and value engineering for existing assets utilization.

Ambey Laboratories Pvt. Ltd. (through SIDBI)

Effluent Treatment Plant for Fertilizer wastewater

16 KLD Advisory & review and process improvement value engineering.

Kilitch Drugs (India) Ltd. (Sukriti Engineers)

ETP for wastewater from drug manufacturing facility

100 m3/day Concept and process engineering. Preparation of purchase specifications and support for obtaining NOC.

T.C. Healthcare (through Dalal Mott Macdonald)

ETP for pharmaceutical manufacturing facility

40 m3/day

Audit of ETP operations, Troubleshooting and technical support for ETP revamping.

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Client Project

Description

Capacity Role/Responsibility

United Breweries ETP process improvement at manufacturing plant at Daruhera

650 m3/day Audit of ETP operations, Troubleshooting and technical support for ETP revamping.

Herbal Isolates (Sukriti Engineers)

ETP troubleshooting and process enhancements

30 m3/day Process monitoring, troubleshooting and technical support for ETP revamping.

Premier Industries (Distillery)

ETP troubleshooting and process enhancements

50 m3/day Audit of ETP operations, Troubleshooting and technical support for ETP revamping.

Britannia Industries Effluent Treatment Projects for various locations in India

50 KLD to 500 KLD

Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning- Advisory & review. Regular process monitoring & troubleshooting

Perfetti Van Melle Effluent Treatment Projects for various locations in India, Bangladesh, Sri Lanka, SE Asia, Africa

50 KLD to 500 KLD

Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning- Advisory & review. Regular process monitoring & troubleshooting

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Delhi Jal Board Delhi Sewage Master Plan >500 MLD (entire Delhi)

Delhi master plan including renovating of

existing wastewater treatment plants at

Delhi; cover all technical assistance for

sewerage treatment plants

Delhi Jal Board at Chilla

Regulator

Sewage Treatment Plant 9 MGD Technical Advisory Including Basic & detail

Engineering

Adani Township & Real

Estate Company

Water Treatment Plant 12 MLD Consultancy Services for the planning,

design, execution and commissioning of WTP

Adani Township & Real

Estate Company

Sewage Treatment Plant 16 MLD Consultancy Services for the design,

execution and commissioning of WWTP for

100% recycle for non-potable uses

UPSIDC Sewage Treatment Plant

at Bassi Drain, Tronica

City, GZB, U.P.

20 MLD

(currently work

halted)

Basic Engineering, Detail Project report,

Detailed Engineering

UPSIDC, Kanpur (2008-9)

Wastewater Treatment Plant, at Surajpur, U.P.

6.0 mld Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning- Advisory & review.

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Summary of key WWTP projects


Municipal Corporation Delhi with

Hindustan Dorr Oliver Ltd.& SPML, Delhi

Sewage Treatment Plant at

Okhla, Delhi

16 MGD Basic Engineering, Plant Engineering, Construction

Supervision & Project monitoring Services


Hindustan Dorr Oliver Ltd.& M/s G.S.

Jolly Delhi


Papankalan, Delhi




Hindustan Dorr Oliver Ltd.& M/s G.S.

Jolly Delhi


Vasant Kunj, Delhi




Hindustan Dorr Oliver Ltd.& M/s K.C.

Tyagi, Delhi


Najafgarh, Delhi

5 MGD Basic & Detail Engineering, Construction


Hindustan Dorr Oliver Ltd. Sewage Treatment Plant at

Kant Enclave Film City cum

Colony, NCR, Delhi

12.5 MLD Basic & Detail Engineering, Construction


PWD, Haryana with M/s. GSJ Envo Ltd.

New Delhi


Panipat, Haryana.

35 MLD Provided Basic & Plant Engineering, Project

monitoring services

M/s. GSJ Envo Ltd. New Delhi for PWD

Haryana


Gurgaon, Haryana

30 MLD Basic & Detail Engineering, Construction

Supervision & Project monitoring Services,

Commissioning supervision

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Summary of key WWTP projects


UPSIDC, Kanpur (2005)

CETP at SEZ, Moradabad ,U.P.

4.8 mld Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning. Annual Supervision Contract.


CETP at Tronica City, U.P.

4 mld Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning.

UPSIDC, Kanpur CETP at Jainpur , U.P. 4.0 mld Basic & Detailed Engineering, DPR, Project Management, Project Commissioning review.


CETP at SEZ, Moradabad ,U.P.

4.8 mld Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning. Annual Supervision Contract.


CETP at Rooma, U.P. 3.1 mld Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning.AMC.

UPSIDC, Kanpur (1999-2000)

Sewage Treatment Plant at Tronica City, Apparel Park ,GZB, U.P.

5 mld (Expandable to 20 mld)

Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning.

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Summary of Reference Project


Galxosmith Kline Health

Care limited

Upgrade the Capacity of

ETP

1100 m3/day Concept and process engineering.

Preparation of purchase specifications

Pernod Ricard ETP troubleshooting and

process enhancement

15 KLD Regular process monitoring, process

enhancement and troubleshooting

UPSIDC, kanpur Sewage Treatment plant

(STP) & Common Effluent

Treatment Plant for Four

(4) Industrial Areas

1-3 MLD Basic & Detailed Engineering, DPR, Project Management including supervision of erection, commissioning. Annual Supervision Contract.

HSIIDC (Through SMS

Infrastructure Limited)

Design, Engineering and

Supervision of Common

Effluent treatment plant

12.5 MLD Basic & Detail Engineering, Construction

Supervision & Project monitoring Services,

Commissioning supervision

IFFCO Sevelle Troubleshooting of ETP. Process design for up gradation of the ETP

200 KLD Regular process monitoring, process enhancement and troubleshooting

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Delhi Jal Board (DJB)

(Sub-Consultant to NJS)

Updegration of Sewage

Treatment plant

800 MLD Design, procurement specifications and

process advisory expert consultancy services

for various wastewater treatment and reuse

projects

Organica water Basic Design of WWTP 25 MLD Detailed Engineering of 25 MLD STP based on

Activated Sludge

SAB Miller

(Sub-Consultant to Veolia

Water India Pvt. Ltd.

Total Water Management

system of Effluent

Treatment plant

Basic Engineering for Effluent Treatment

Plant

Indian Institute of

Technology, Delhi

Water and wastewater

management at IIT Delhi

Campus

STP ~ 2.5 MLD

ETP ~ 500 KLD

Concept and planning of STP and ETP, Detailed cost estimate, Piping network designing for collection of sewage and effluent, Evaluation of bids, construction supervision and Providing O&M guidance.

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KRBL ETP Upgrade at

Ghaziabad

600 KLD Consultancy for design, modification,

Equipment Supply, Erection, Integration and

Commissioning of Waste Water Treatment

Plant (WWTP)

IBPL Expansion of WWTP at

Chennai

36 KLD Engineering Services for Engineering,

Supervision and Operation for the

Construction of WWTP

Lotte India Operation & Maintenance

at Rohtak Factory

(400 +200) KLD Operation and Maintenance of Water

Treatment and waste water Treatment Plant

Pan India Limited Pre-Bid Engineering 318 MLD Pre- Tendering Services for Preparation of Technical and Financial Bids

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Team’s Structural Engineering Experience (in addition to water sector experience)

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Structural engineering experience

Client Project Description Brief Scope of Work

ONGC OPAL Dahej (through FERNAS)

Chemical (Pertochemical) complex detailed structural engineering design and drawings

Design review of offsite pipe rack (28m width (2x14m) and 1600 m long), Raw water Pump House (22m wide x 72 m long) & 2 similar Fire Water Pump Houses, Foundations of storage tanks (diameters 26m, 30m and 38m) and Overhead Tank structures

ONGC OPAL Dahej (through FERNAS)

Chemical (Pertochemical) complex detailed structural engineering design and drawings

Fabrication Dwgs for 11000 MT of Structural Steel for Offsite Utilities

Power Plant (Chhattisgarh, India)

Quantity Estimation & Preliminary Design of a STG Building for 600 MW

Brahmaputra Cracker and Polymer limited (BCPL), Dibrugarh (Assam)

900 MT for Offsite Pipe racks & Flare Stack Supporting Structure

Kribhco Fertilizer Plant, (Uttar Pardesh)

Kribhco Fertilizer Plant, (Uttar Pardesh)

Structural design of Platform supported heat exchangers

Military Engineering Services, Rewari

Review of Structural Drawings and Building Structure

Medical College & Hospital Ludhiana

Structural design review of a 6 storey hospital annex building

Quantity estimation and Review of Structural Drawings

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2016-09-Spans profile

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