2008 XRT 850 Illustrated Parts List - East Coast Golf Carts

Manual Number 103373013Edition Code 0408B0408A

Gasoline and Electric Vehicles

2008XRT 850

Illustrated Parts List

P. O. Box 204658Augusta, Georgia 30917-4658 USA

Telephone 706-863-3000Service Parts Fax 706-855-7413

www.clubcar.com

USING THE ILLUSTRATED PARTS LIST

ý WARNING

• This manual is to be used only for identification and ordering of service parts. Be sure to readand use the maintenance and service manual before attempting any vehicle repairs.

This manual covers all 2008 XRT850 gasoline and electric vehicles.

The manual is divided into sections. Note that there are two or three flags on the outside edge of each page.The first flag contains the section number of which that page is a part. The other flag (or flags) contains theletter D, E, or G, signifying that the page pertains to the diesel, electric, or gasoline vehicles only.

Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek.The Table of Contents lists section numbers, and under them, the individual page titles and numbers to befound in that section. The index can be used to find specific parts and assemblies. The index is divided intonumerical and alphabetical listings with the page numbers in italic text.

There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is anillustration showing the parts in their relative positions; the parts are each tagged with an item number in aballoon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers(corresponding to the numbers on the illustration), part descriptions, and quantity of parts used.

Note that a part description may be indented. This indention corresponds to a parts assembly level indicatedby the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A partthat is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part isa component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 partpreceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per nexthigher level assembly of which it is a component. A part that is not indented is a level 1 part. This means thatthe quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread.

HOW TO ORDER PARTSReplacement parts and accessories are sold through our network of authorized dealers and distributors. Youcan obtain the name and phone number of your closest authorized Club Car dealer or distributor by visitingour web site at www.clubcar.com and clicking on the “Distributor Search” link or by calling our toll-freeService Parts and Technical Assistance hotline at (800) 872-2246 or (706) 863-3000, extension 3887.

2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List

NOTE: This illustrated parts list represents the most current information at the time of publication. ClubCar, Inc. is continually working to further improve its vehicles and other products. These improve-ments may affect the parts used to service the vehicle. Any modification and/or significant changein specifications will be forwarded to all Club Car and Carryall distributors/dealers and will, whenapplicable, appear in future editions of this illustrated parts list.

Club Car, Inc. reserves the right to change specifications and designs at any time without noticeand without the obligation of making changes to units previously sold.

Copyright © 2007 Club Car, Inc.Club Car and ArmorFlexare registered trademarks of Club Car, Inc.This manual effective August 6, 2007.

2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List Page 1

CONTENTS

SECTION 1 – BODY AND TRIM

Brushguard and Bumper ................................................................................................................... 1-3Inner Fender ..................................................................................................................................... 1-5Front Body ........................................................................................................................................ 1-7Cowl Edge Covers ............................................................................................................................ 1-9Rear Body – Gasoline Vehicles ........................................................................................................ 1-11Dash Trim ......................................................................................................................................... 1-13Dash – Electric Vehicles ................................................................................................................... 1-15Dash – Gasoline Vehicles ................................................................................................................. 1-17Beverage Holder ............................................................................................................................... 1-19Rear Body – Electric Vehicles .......................................................................................................... 1-21Canopy (White) for Vehicles Equipped with Bed .............................................................................. 1-23Canopy (White) for Vehicles Equipped with Fold Down Rear Seat .................................................. 1-25Canopy (Black) for Vehicles Equipped with Bed .............................................................................. 1-27Canopy (Black) for Vehicles Equipped with Fold Down Rear Seat .................................................. 1-29Seat, Beige ....................................................................................................................................... 1-31Seat, White ....................................................................................................................................... 1-33Seat, Gray ......................................................................................................................................... 1-35Seat, Black ........................................................................................................................................ 1-37Rear Fold Down Seat ....................................................................................................................... 1-39Floormat ............................................................................................................................................ 1-41Bed Box ............................................................................................................................................ 1-43

SECTION 2 – WHEELS AND TIRES

Wheels and Tires .............................................................................................................................. 2-3

SECTION 3 – DECALS

Safety Decals – Electric Vehicles ..................................................................................................... 3-3Safety Decals – Gasoline Vehicles ................................................................................................... 3-5Badging Decals ................................................................................................................................. 3-7

SECTION 4 – BRAKE SYSTEMS

Rear Brake Assembly, Self-Adjusting – Vehicle with 2-Wheel Brakes ............................................. 4-3Brake Pedal Assembly ...................................................................................................................... 4-5Brake Cable, Equalizer, and Equalizer Rod – Vehicles with Two-Wheel Brakes ............................. 4-7Accelerator Pedal – Gasoline Vehicles ............................................................................................. 4-9Accelerator Pedal Assembly – Electric Vehicles with MCOR ........................................................... 4-11Accelerator Rod – Gasoline Vehicles ............................................................................................... 4-13

Page 2 2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List

CONTENTS

SECTION 5 – STEERING AND SUSPENSION

Steering Column .............................................................................................................................. 5-3Steering Gear Assembly .................................................................................................................. 5-5Front Spindles and Hubs .................................................................................................................. 5-7Steering Wheel ................................................................................................................................. 5-9Front Suspension, Upper ................................................................................................................. 5-11Front Suspension, Lower ................................................................................................................. 5-13Rear Suspension – Shock Absorbers .............................................................................................. 5-15Rear Suspension and Swaybar ........................................................................................................ 5-17Rear Suspension Hardware ............................................................................................................. 5-19

SECTION 6 – ELECTRICAL SYSTEM – GASOLINE VEHICLE

Wiring – Gasoline Vehicle ................................................................................................................ 6-5Headlights ........................................................................................................................................ 6-7Electrical Component Box ................................................................................................................ 6-9Starter/Generator Assembly Model G425419 – Gasoline Vehicles ................................................. 6-11FE350 Starter/Generator Mounting – Gasoline Vehicles ................................................................. 6-13Battery – Gasoline Vehicle ............................................................................................................... 6-15Operation and Maintenance Switch ................................................................................................. 6-17

SECTION 7 – FE350 ENGINE

FE350 Engine without ACR (Automatic Compression Release) – Shrouds and Brackets .............. 7-3FE350 Engine – Ignition Components and Flywheel ....................................................................... 7-5FE350 Engine – Oil Circulation ........................................................................................................ 7-7FE350 Engine – Cylinder Head ........................................................................................................ 7-9FE350 Engine without ACR – Crankcase, Camshaft, and Oil Sensor ............................................. 7-11FE350 Engine – Crankcase and Crankshaft .................................................................................... 7-13FE350 Engine Mounting ................................................................................................................... 7-15

SECTION 8 – FUEL, INTAKE, AND GOVERNOR SYSTEMS

Fuel System ..................................................................................................................................... 8-3Fuel Tank with Fuel Level Sending Unit ........................................................................................... 8-5Carburetor Assembly – FE350 ......................................................................................................... 8-7Carburetor Installation – FE350 ....................................................................................................... 8-9Governor and Accelerator Cables .................................................................................................... 8-11Intake Duct, Choke, and Air Box Assembly ..................................................................................... 8-13

2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List Page 3

CONTENTS

SECTION 9 – EXHAUST SYSTEM

Exhaust System – FE350 Engine ..................................................................................................... 9-3

SECTION 10 – TORQUE CONVERTER

Drive Clutch ...................................................................................................................................... 10-3Drive Belt – FE350 ............................................................................................................................ 10-5Driven Clutch .................................................................................................................................... 10-7

SECTION 11 – TRANSAXLE AND FNR SHIFTER – GASOLINE VEHICLE

Transaxle – Gasoline Vehicles, Gear Cases and Brackets .............................................................. 11-3Transaxle – Gasoline Vehicles, Transmission and Gear Reduction ................................................. 11-5Transaxle – Gasoline Vehicles, Differential and Axles ..................................................................... 11-7Forward/Reverse Shifter Cable ........................................................................................................ 11-9Differential Guard .............................................................................................................................. 11-11

SECTION 12 – ELECTRICAL SYSTEM – ELECTRIC VEHICLES

Wiring – Electric Vehicle ................................................................................................................... 12-5Headlights ......................................................................................................................................... 12-7Motor Controller Output Regulator (MCOR) ..................................................................................... 12-9Battery Charger Receptacle ............................................................................................................. 12-11Batteries, Electric Vehicle ................................................................................................................. 12-13Tow/Run Switch ................................................................................................................................ 12-15Hour Meter ........................................................................................................................................ 12-17Electrical Components – Turf/Carryall 1 ........................................................................................... 12-21

SECTION 13 – ELECTRIC MOTOR

Motor (Model 5BC59JBS6390) – Electric Vehicle ............................................................................ 13-3

SECTION 14 – TRANSAXLE – ELECTRIC VEHICLES

Transaxle – Electric Vehicles ............................................................................................................ 14-3Differential Guard .............................................................................................................................. 14-5

SECTION 15 – BATTERY CHARGER

PowerDrive 3 Battery Charger, Domestic ......................................................................................... 15-3PowerDrive 2 Battery Charger (Model 22110), Domestic ................................................................. 15-5PowerDrive Battery Charger (Model 17930), Domestic .................................................................... 15-7PowerDrive Battery Charger (Model 18780), Export ........................................................................ 15-9

Page 4 2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List

CONTENTS

PowerDrive Battery Charger (Model 20310), European .................................................................. 15-11

SECTION 16 – MAINTENANCE AND SERVICE TOOLS

Maintenance and Service Tools ....................................................................................................... 16-3Maintenance and Service Tools, Continued .................................................................................... 16-5Maintenance and Service Tools, Continued .................................................................................... 16-7Maintenance and Service Tools, Continued .................................................................................... 16-9Maintenance and Service Tools, Continued .................................................................................... 16-11

SECTION i – INDEX

GE

1

D

BODY AND TRIM

Page 1-2 2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List

GE

1

D

000838-001

10

7

6

9

5

5

14 34

13

14

3

413

11

8 3 8

12

2

2

EG1

2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List Page 1-3

ITEM PART NO. DESCRIPTION

1 2 3 4

QTY

D

BRUSHGUARD AND BUMPER

1 N/A Instl, Brush Guard And Bumper (includes items 2 through 14) ............................. 12 1010434 Barrel - Plastic ................................................................................................... 123 1011578 Washer, 5/16 Type B Flat .................................................................................. 44 1015608 Tube Spacer, Hydraulic Cylinder ....................................................................... 25 102004401 Fender Extrusion ............................................................................................... 26 102289002 Screw, M8 X 1.25 X 30 Tri, Blk ......................................................................... 27 102298240 Bolt, Flange Head, M8-1.25 X 40 ...................................................................... 28 102298720 M8-1.25x20 Taptite ........................................................................................... 49 102618601 Lock Nut, Flg M8 X 1.25 Nylon ......................................................................... 210 102830501 Bumper, Cast .................................................................................................... 111 103411501 Guard, Brush, Front, W Weight ......................................................................... 112 103413101 Angle, Cowl Retention ...................................................................................... 113 7473 Locknut, 5/16-18 Nylon Insert ........................................................................... 214 8935 Screw, 5/16-18 X 2.25 Hex-Head Cap .............................................................. 2


GE

1

D

000747-001

42

3

1

EG1



1 2 3 4

QTY

D

INNER FENDER

1 1017936 Fender, Inner ......................................................................................................... 22 332 Washer, 1/4 Type A Narrow Flat ........................................................................... 43 7847 Screw, 1/4-20 X 0.75 Hex-Head Cap .................................................................... 44 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 4


GE

1

D

000818-001

87654321

EG1



1 2 3 4

QTY

D

FRONT BODY

1 102778501 Cowl, Red ............................................................................................................. 12 102778502 Cowl, Green .......................................................................................................... 13 102778503 Cowl, Camouflage ................................................................................................. 14 102778504 Cowl, Classic Blue ................................................................................................ 15 102778505 Cowl, Xrt- Black .................................................................................................... 16 102778507 Cowl, Xrt- Camo Hard Wood Hd ........................................................................... 17 102778508 Cowl, Xrt- Camo Max4 Hd .................................................................................... 18 102778509 Cowl, Xrt -silver ..................................................................................................... 1


GE

1

D

000826-001

2

3

EG1



1 2 3 4

QTY

D

COWL EDGE COVERS

1 N/A Instl, Cowl Cover (includes items 2 and 3) ............................................................ 12 103405401 Cowl Cover, Driver, Short .................................................................................. 13 103405402 Cowl Cover, Pass, Short ................................................................................... 1


GE

1

D

000819-001

78

161514131211109

19

184

3

2

1

19

4

19

6

195

5

17

19

18

18

17

2

19

EG1



1 2 3 4

QTY

D

REAR BODY – GASOLINE VEHICLES

1 1010993 Body Kick Plate ..................................................................................................... 12 1012412 Body, Hinge Plate .................................................................................................. 23 101303202 Access Panel - Black, Cut ..................................................................................... 14 1014306 Washer, 1/4" Type B Flat ....................................................................................... 25 1016952 U-Nut, 1/4-20 ........................................................................................................ 26 1017141 Body Support Front ............................................................................................... 17 101806901 Shield, Heat .......................................................................................................... 18 101960501 Decal, Rotating Parts/Hot Manifold ....................................................................... 19 103365501 Body, Rear Xrt Gas Red ........................................................................................ 110 103365502 Body, Rear Xrt Gas Green .................................................................................... 111 103365503 Body, Rear Xrt Gas Camo ..................................................................................... 112 103365504 Body, Rear Xrt Gas Blue ....................................................................................... 113 103365505 Body, Rear Xrt Gas Black ..................................................................................... 114 103365507 Body, Rear Xrt Gas Camo Hrdwd ......................................................................... 115 103365508 Body, Rear Xrt Gas Camo Max4 ........................................................................... 116 103365509 Body, Rear Xrt Gas Silver ..................................................................................... 117 332 Washer, 1/4 Type A Narrow Flat ........................................................................... 418 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 619 8251 Screw, 1/4-20 X 1.0 Truss-Head Machine ............................................................ 8


GE

1

D

000823-001

3

4

52

2

9

8

12

1012

6

14

7

11

13

15

11

13

15

14

EG1



1 2 3 4

QTY

D

DASH TRIM

1 103364901 Instl, Closeout, Dash (includes items 2 through 15) ............................................. A/R2 101954301 Screw, 1/4-20 X 0.75 Hex-Head Cap ................................................................ 23 102025801 Screw, 1/4-20 X .75 Torx Pn Hd ........................................................................ 54 102045001 Cap, 1/4" Plastic Screw Head ........................................................................... 55 102048401 Washer, 1/4 Id Scalloped Plast ......................................................................... 56 102778601 Support, Upper Cowl ......................................................................................... 17 N/A Asm, Brace, Canopy, Tube, Xrt ......................................................................... 18 103364101 Panel, Closeout, Dash ...................................................................................... 19 103364201 Strip, Trim, Dash, Black ..................................................................................... 110 103395101 Plate, Retention, Closeout ................................................................................ 111 1241 Washer, 5/16 Type A Flat .................................................................................. 212 1606 Rivet, 3/16 X .500 Alum Pop ............................................................................. 213 332 Washer, 1/4 Type A Narrow Flat ....................................................................... 214 7173 Screw, 5/16-18 X 0.75 Hex-Head Cap .............................................................. 215 8233 Locknut, 1/4-20 Nylon Insert ............................................................................. 2


GE

1

D

000827-001

4

27

27

27

27

27

28

7

17 13 14

19

21

23

26

22 9

24 18 25

20 16 15

25 6

12

10 11

EG1



1 2 3 4

QTY

D

DASH – ELECTRIC VEHICLES

1 N/A Instl, Dash, Utl Ele, Xrt (includes items 2 through 28) .......................................... 12 N/A Washer, #10 Pan-Head Screw .......................................................................... 23 1013343 Dash Component, Passenger-Side, Black ........................................................ 14 1013344 Dash Component, Driver-Side .......................................................................... 15 1013494 Cover, Screw Head ........................................................................................... 26 1015528 Screw, #10 x 1-1/4 Phillips Head ...................................................................... 27 102278001 Boot, Steering Column Round .......................................................................... 18 N/A Asm, Dash, Elec (Instrument Panel) (includes items 9 through 26) ................. 19 1012505 Keys (set of 2) .............................................................................................. 110 1016849 Screw, #4-24 X 0.33 Pan-Head Machine ..................................................... 211 1016851 Buzzer, Reverse (9-48 VDC) ........................................................................ 112 101825101 Decal, Off/On ................................................................................................ 113 101826201 Key Switch, On/Off ....................................................................................... 114 101830601 Screw and Washer Assembly ...................................................................... 215 101830701 Nut, Key Switch ............................................................................................ 116 101834502 Cap, Black Key Switch ................................................................................. 117 101851101 Washer, Key Switch ..................................................................................... 118 101856001 Switch, Rocker, Double-Pole ........................................................................ 119 102196901 Dust Cap ...................................................................................................... 120 102508701 Light, Battery ................................................................................................ 121 102572401 Nut, Diagnostic Port, Prec ............................................................................ 122 102977002 Panel, Dash, Center, Gas (Instrument Panel) .............................................. 123 103198301 Plug, Hole, Round, 2.0 In ............................................................................. 124 103205401 Decal, Warning, Rollover, Utl ....................................................................... 125 103210301 Decal, Forward/Reverse, Electric ................................................................. 126 103218601 Harness, Diagnostic Port .............................................................................. 127 7973 Rivet, 3/16 X .400 Blind .................................................................................... 528 8639 Tie Wrap, 11" Nylon .......................................................................................... 1


GE

1

D

000827-002

4

31

31

31

31

3

31

28

7

25 6

29

28

2524

10

21

1118

19

12 13 9

14

23

22

16

17

15

27

20

EG1



1 2 3 4

QTY

D

DASH – GASOLINE VEHICLES

1 N/A Instl, Dash, Utl Gas, Xrt (includes items 2 through 32) ......................................... 12 N/A Washer, #10 Pan-Head Screw .......................................................................... 23 1013343 Dash Component, Passenger-Side, Black ........................................................ 14 1013344 Dash Component, Driver-Side .......................................................................... 15 1013494 Cover, Screw Head ........................................................................................... 26 1015528 Screw, #10 x 1-1/4 Phillips Head ...................................................................... 27 102278001 Boot, Steering Column Round .......................................................................... 18 N/A Asm, Dash, Gas, Pedal-Start (Instrument Panel) (includes items 9 through 26) 19 N/A Wire Assy #18 Black .................................................................................... 110 1012505 Keys (set of 2) .............................................................................................. 111 1016630 Light, Oil ....................................................................................................... 112 1016849 Screw, #4-24 X 0.33 Pan-Head Machine ..................................................... 213 1016851 Buzzer, Reverse (9-48 VDC) ........................................................................ 114 101804301 Screw, #8 X 0.500, Hex-Head Hi-Lo ............................................................ 215 101825101 Decal, Off/On ................................................................................................ 116 101826301 Key Switch, 12-Volt, Off/On .......................................................................... 117 101830601 Screw and Washer Assembly ...................................................................... 418 101830701 Nut, Key Switch ............................................................................................ 119 101834502 Cap, Black Key Switch ................................................................................. 120 101851101 Washer, Key Switch ..................................................................................... 121 102977001 Panel, Dash, Center, Gas (Instrument Panel) .............................................. 122 103199001 Brush, Closeout, FNR .................................................................................. 223 103199101 Washer, Retaining, Brush, FNR ................................................................... 224 103205401 Decal, Warning, Rollover, Utl ....................................................................... 125 103210201 Decal, Forward/Reverse, Gas ...................................................................... 126 103390801 Kit, F-h Replmnt Utl Pre2007 (includes items 27 through 30) ...................... 127 103348501 Asm Wire Meter F-h Jumper .................................................................... 128 103348601 Gauge, Fuel-hour,sep Gnd,utl (includes item 29) .................................... 129 103348201 Clip, Meter, Round ................................................................................... 130 103391001 Instr, F-h Replmnt Pre2007 ...................................................................... 131 7973 Rivet, 3/16 X .400 Blind .................................................................................... 532 8639 Tie Wrap, 11" Nylon .......................................................................................... 1


GE

1

D

000822-001

5

3

4

2

EG1



1 2 3 4

QTY

D

BEVERAGE HOLDER

1 101708301 Drink Holder Kit (includes items 2 through 5) ....................................................... 12 N/A Holder, Dual Cup (includes items 3 and 4) ....................................................... 13 1016952 U-Nut, 1/4-20 ................................................................................................ 24 N/A Cup Holder, Dual .......................................................................................... 15 7847 Screw, 1/4-20 X 0.75 Hex-Head Cap ................................................................ 2


GE

1

D

000820-001

15141312111098

18

174

7

2

1

18

4

18

6

185

5

16

18

17

17

16

2

18

3

EG1



1 2 3 4

QTY

D

REAR BODY – ELECTRIC VEHICLES

1 1010993 Body Kick Plate ..................................................................................................... 12 1012412 Body, Hinge Plate .................................................................................................. 23 101303202 Access Panel - Black, Cut ..................................................................................... 14 1014306 Washer, 1/4" Type B Flat ....................................................................................... 25 1016952 U-Nut, 1/4-20 ........................................................................................................ 26 1017141 Body Support Front ............................................................................................... 17 101837001 Battery Insulator .................................................................................................... 18 103365401 Body, Rear Xrt Elec Red ....................................................................................... 19 103365402 Body, Rear Xrt Elec Green .................................................................................... 110 103365403 Body, Rear Xrt Elec Camo .................................................................................... 111 103365404 Body, Rear Xrt Elec Blue ....................................................................................... 112 103365405 Body, Rear Xrt Elec Black ..................................................................................... 113 103365407 Body, Rear Xrt Elec Camo Hrdwd ......................................................................... 114 103365408 Body, Rear Xrt Elec Camo Max4 .......................................................................... 115 103365409 Body, Rear Xrt Elec Silver ..................................................................................... 116 332 Washer, 1/4 Type A Narrow Flat ........................................................................... 417 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 618 8251 Screw, 1/4-20 X 1.0 Truss-Head Machine ............................................................ 8


GE

1

D

000840-01

21

16

12

11

21

10

14

113

22

4

426

6

4

426

6

17

724

24

159

5

2319

20

2

16

13 25

19

1927

EG1



1 2 3 4

QTY

D

CANOPY (WHITE) FOR VEHICLES EQUIPPED WITH BED

1 103410501 Kit, Canopy, White 56" (includes items 2 through 27) ........................................... A/R2 1010237 Bushing ............................................................................................................. 23 1010517 Washer, .88 Od X .343 Id Nylon ........................................................................ 24 1011852 Plate, Canopy Trim ........................................................................................... 85 1011878 T-nut, 1/4-20 X .310 Capped ............................................................................. 26 1012008 Support, Side Canopy ....................................................................................... 27 1014509 Canopy, White ................................................................................................... 18 102824402 Support, Front, Canopy, 800 (includes items 9 through 14) ............................. 19 101186302 Frame, Windshield, Vac Cowl ...................................................................... 110 1015091 Nut, 1/4-20 Stainless-Steel Center-Lock Cap ............................................... 411 102824901 Bolt, Carriage1/4-20 X 1.50 .......................................................................... 412 102854301 Brkt, Spt, Wdshld Frm, Drv ........................................................................... 113 102854302 Brkt, Spt, Wdshld Frm, Pass ........................................................................ 114 332 Washer, 1/4 Type A Narrow Flat .................................................................. 415 103411001 Brace, Canopy, Short, Bed ............................................................................... 116 103411101 Brace, Knee, Lh ................................................................................................ 117 103411201 Brace, Knee, Rh ................................................................................................ 118 103411301 Instr, Canopy Xrt 850 ........................................................................................ 119 1241 Washer, 5/16 Type A Flat .................................................................................. 620 1703 Screw, 1/4-20 X 1.50 Hx Hd Cap ...................................................................... 221 304 Screw, 1/4-20 X 1.0 Hex-Head Cap .................................................................. 222 332 Washer, 1/4 Type A Narrow Flat ....................................................................... 2023 451 Lockwasher, 1/4 Split ........................................................................................ 224 7311 Screw, 1/4-20 X 2.00 Hex-Head Cap ................................................................ 825 7473 Locknut, 5/16-18 Nylon Insert ........................................................................... 326 8233 Locknut, 1/4-20 Nylon Insert ............................................................................. 827 8963 Screw, 5/16-18 X 1.75 Hex-Head Cap .............................................................. 3


GE

1

D 4

4

4

21

17

12

11

21

10

14

000840-00211

3

22

18

169

6

7

16

25

16

25

16

232322

24

7

24

25

24

22

7

5

2422

202

17

9

15

4

13

EG1



1 2 3 4

QTY

D

CANOPY (WHITE) FOR VEHICLES EQUIPPED WITH FOLDDOWN REAR SEAT

1 103410701 Kit, Canopy, White 80" Fld Dwn (includes items 2 through 25) ............................. A/R2 1010237 Bushing ............................................................................................................. 23 1010517 Washer, .88 Od X .343 Id Nylon ........................................................................ 24 1011852 Plate, Canopy Trim ........................................................................................... 85 1011878 T-nut, 1/4-20 X .310 Capped ............................................................................. 26 1013872 Bolt, 1/4-20 X 4.00 Hex Head ........................................................................... 27 1013884 Spacer, Bag Hoop ............................................................................................. 108 102824402 Support, Front, Canopy, 800 (includes items 9 through 14) ............................. 19 101186302 Frame, Windshield, Vac Cowl ...................................................................... 110 1015091 Nut, 1/4-20 Stainless-Steel Center-Lock Cap ............................................... 411 102824901 Bolt, Carriage1/4-20 X 1.50 .......................................................................... 412 102854301 Brkt, Spt, Wdshld Frm, Drv ........................................................................... 113 102854302 Brkt, Spt, Wdshld Frm, Pass ........................................................................ 114 332 Washer, 1/4 Type A Narrow Flat .................................................................. 415 103410801 Canopy, 80" White, Plain Band ......................................................................... 116 103410901 Brace, Canopy, Rear, Long ............................................................................... 117 103411101 Brace, Knee, Lh ................................................................................................ 118 103411201 Brace, Knee, Rh ................................................................................................ 119 103411301 Instr, Canopy Xrt 850 ........................................................................................ 120 1703 Screw, 1/4-20 X 1.50 Hx Hd Cap ...................................................................... 221 304 Screw, 1/4-20 X 1.0 Hex-Head Cap .................................................................. 222 332 Washer, 1/4 Type A Narrow Flat ....................................................................... 2423 343 Screw, 1/4-20 X 3.00 Hx Hd Cap ...................................................................... 824 451 Lockwasher, 1/4 Split ........................................................................................ 225 8233 Locknut, 1/4-20 Nylon Insert ............................................................................. 10


GE

1

D

000840-01

21

16

12

11

21

10

14

113

22

4

426

6

4

426

6

17

724

24

159

5

2319

20

2

16

13 25

19

1927

EG1



1 2 3 4

QTY

D

CANOPY (BLACK) FOR VEHICLES EQUIPPED WITH BED

1 103410401 Kit, Canopy, Black 56" (includes items 2 through 27) ........................................... A/R2 1010237 Bushing ............................................................................................................. 23 1010517 Washer, .88 Od X .343 Id Nylon ........................................................................ 24 1011852 Plate, Canopy Trim ........................................................................................... 85 1011878 T-nut, 1/4-20 X .310 Capped ............................................................................. 26 1012008 Support, Side Canopy ....................................................................................... 27 101450902 Asm, Canopy, Black .......................................................................................... 18 102824402 Support, Front, Canopy, 800 (includes items 9 through 14) ............................. 19 101186302 Frame, Windshield, Vac Cowl ...................................................................... 110 1015091 Nut, 1/4-20 Stainless-Steel Center-Lock Cap ............................................... 411 102824901 Bolt, Carriage1/4-20 X 1.50 .......................................................................... 412 102854301 Brkt, Spt, Wdshld Frm, Drv ........................................................................... 113 102854302 Brkt, Spt, Wdshld Frm, Pass ........................................................................ 114 332 Washer, 1/4 Type A Narrow Flat .................................................................. 415 103411001 Brace, Canopy, Short, Bed ............................................................................... 116 103411101 Brace, Knee, Lh ................................................................................................ 117 103411201 Brace, Knee, Rh ................................................................................................ 118 103411301 Instr, Canopy Xrt 850 ........................................................................................ 119 1241 Washer, 5/16 Type A Flat .................................................................................. 620 1703 Screw, 1/4-20 X 1.50 Hx Hd Cap ...................................................................... 221 304 Screw, 1/4-20 X 1.0 Hex-Head Cap .................................................................. 222 332 Washer, 1/4 Type A Narrow Flat ....................................................................... 2023 451 Lockwasher, 1/4 Split ........................................................................................ 224 7311 Screw, 1/4-20 X 2.00 Hex-Head Cap ................................................................ 825 7473 Locknut, 5/16-18 Nylon Insert ........................................................................... 326 8233 Locknut, 1/4-20 Nylon Insert ............................................................................. 827 8963 Screw, 5/16-18 X 1.75 Hex-Head Cap .............................................................. 3


GE

1

D 4

4

4

21

17

12

11

21

10

14

000840-00211

3

22

18

169

6

7

16

25

16

25

16

232322

24

7

24

25

24

22

7

5

2422

202

17

9

15

4

13

EG1



1 2 3 4

QTY

D

CANOPY (BLACK) FOR VEHICLES EQUIPPED WITH FOLDDOWN REAR SEAT

1 103410601 Kit, Canopy, Black 80" Fld Dwn (includes items 2 through 25) ............................. A/R2 1010237 Bushing ............................................................................................................. 23 1010517 Washer, .88 Od X .343 Id Nylon ........................................................................ 24 1011852 Plate, Canopy Trim ........................................................................................... 85 1011878 T-nut, 1/4-20 X .310 Capped ............................................................................. 26 1013872 Bolt, 1/4-20 X 4.00 Hex Head ........................................................................... 27 1013884 Spacer, Bag Hoop ............................................................................................. 108 102824402 Support, Front, Canopy, 800 (includes items 9 through 14) ............................. 19 101186302 Frame, Windshield, Vac Cowl ...................................................................... 110 1015091 Nut, 1/4-20 Stainless-Steel Center-Lock Cap ............................................... 411 102824901 Bolt, Carriage1/4-20 X 1.50 .......................................................................... 412 102854301 Brkt, Spt, Wdshld Frm, Drv ........................................................................... 113 102854302 Brkt, Spt, Wdshld Frm, Pass ........................................................................ 114 332 Washer, 1/4 Type A Narrow Flat .................................................................. 415 103410803 Canopy, 80" Black, Black Band ......................................................................... 116 103410901 Brace, Canopy, Rear, Long ............................................................................... 117 103411101 Brace, Knee, Lh ................................................................................................ 118 103411201 Brace, Knee, Rh ................................................................................................ 119 103411301 Instr, Canopy Xrt 850 ........................................................................................ 120 1703 Screw, 1/4-20 X 1.50 Hx Hd Cap ...................................................................... 221 304 Screw, 1/4-20 X 1.0 Hex-Head Cap .................................................................. 222 332 Washer, 1/4 Type A Narrow Flat ....................................................................... 2423 343 Screw, 1/4-20 X 3.00 Hx Hd Cap ...................................................................... 824 451 Lockwasher, 1/4 Split ........................................................................................ 225 8233 Locknut, 1/4-20 Nylon Insert ............................................................................. 10


GE

1

D

000824-001

2

14

13

81111

7

6

55

3 3

12 12 1212

44

109

EG1



1 2 3 4

QTY

D

SEAT, BEIGE

1 N/A Instl, Seat, Bench, Beige (includes items 2 through 14) ....................................... 12 101998008 Seat Assy Precedent Beige (includes items 3 through 12) ............................... 13 1011652 Hinge Plate ................................................................................................... 24 1016916 Screw, 1/4-20 X 1.50 Hex-Head Cap ........................................................... 85 101954301 Screw, 1/4-20 X 0.75 Hex-Head Cap ........................................................... 46 101985502 Armrest, Passenger (right) ........................................................................... 17 101987602 Armrest, Driver (left) ..................................................................................... 18 N/A Plywood Assy ............................................................................................... 19 101998207 Vinyl Cover - Beige ....................................................................................... 110 N/A Foam, Seat ................................................................................................... 111 101998501 Gasket, Seat ................................................................................................. 212 332 Washer, 1/4 Type A Narrow Flat .................................................................. 813 102296530 Screw - M6 X 1.0 X 30 Sems ............................................................................ 214 102503211 4 Pass Backrest Asm-beige .............................................................................. 1


GE

1

D

000824-001

2

14

13

81111

7

6

55

3 3

12 12 1212

44

109

EG1



1 2 3 4

QTY

D

SEAT, WHITE

1 N/A Instl, Seat, Bench, White (includes items 2 through 14) ....................................... 12 101998007 Seat Assy Precedent White (includes items 3 through 12) ............................... 13 1011652 Hinge Plate ................................................................................................... 24 1016916 Screw, 1/4-20 X 1.50 Hex-Head Cap ........................................................... 85 101954301 Screw, 1/4-20 X 0.75 Hex-Head Cap ........................................................... 46 101985502 Armrest, Passenger (right) ........................................................................... 17 101987602 Armrest, Driver (left) ..................................................................................... 18 N/A Plywood Assy ............................................................................................... 19 101998206 Vinyl Cover Seat Btm-prec Wht .................................................................... 110 N/A Foam, Seat ................................................................................................... 111 101998501 Gasket, Seat ................................................................................................. 212 332 Washer, 1/4 Type A Narrow Flat .................................................................. 813 102296530 Screw - M6 X 1.0 X 30 Sems ............................................................................ 214 102503212 4 Pass Backrest Asm-white .............................................................................. 1


GE

1

D

000824-001

2

14

13

81111

7

6

55

3 3

12 12 1212

44

109

EG1



1 2 3 4

QTY

D

SEAT, GRAY

1 N/A Instl, Seat, Bench, Gray (includes items 2 through 14) ......................................... 12 101998006 Seat Bottom Assembly, Gray (includes items 3 through 12) ............................. 13 1011652 Hinge Plate ................................................................................................... 24 1016916 Screw, 1/4-20 X 1.50 Hex-Head Cap ........................................................... 85 101954301 Screw, 1/4-20 X 0.75 Hex-Head Cap ........................................................... 46 101985502 Armrest, Passenger (right) ........................................................................... 17 101987602 Armrest, Driver (left) ..................................................................................... 18 N/A Plywood Assy ............................................................................................... 19 101998205 Vinyl Cover, Seat Bottom, Gray .................................................................... 110 N/A Foam, Seat ................................................................................................... 111 101998501 Gasket, Seat ................................................................................................. 212 332 Washer, 1/4 Type A Narrow Flat .................................................................. 813 102296530 Screw - M6 X 1.0 X 30 Sems ............................................................................ 214 102503214 Backrest Assembly, Gray .................................................................................. 1


GE

1

D

000824-001

2

14

13

81111

7

6

55

3 3

12 12 1212

44

109

EG1



1 2 3 4

QTY

D

SEAT, BLACK

1 N/A Instl, Seat, Bench, Black (includes items 2 through 14) ........................................ 12 101998004 Seat Bottom Assembly, Black (includes items 3 through 12) ............................ 13 1011652 Hinge Plate ................................................................................................... 24 1016916 Screw, 1/4-20 X 1.50 Hex-Head Cap ........................................................... 85 101954301 Screw, 1/4-20 X 0.75 Hex-Head Cap ........................................................... 46 101985502 Armrest, Passenger (right) ........................................................................... 17 101987602 Armrest, Driver (left) ..................................................................................... 18 N/A Plywood Assy ............................................................................................... 19 101998204 Vinyl Cover, Seat Bottom, Black ................................................................... 110 N/A Foam, Seat ................................................................................................... 111 101998501 Gasket, Seat ................................................................................................. 212 332 Washer, 1/4 Type A Narrow Flat .................................................................. 813 102296530 Screw - M6 X 1.0 X 30 Sems ............................................................................ 214 102503215 4 Pass Backrest Asm-black .............................................................................. 1


GE

1

D

000841-001

18

34

34333231

36

36

18

30

4

45

33

530

3030

2820

17

172

269 26

27

2627

26

29

29 1

1

28

25

25

8

7

36

18

21

12 19

20

20

18

28

19

12

21

6

11

25

2324

10

16151413

35

22

17

EG1



1 2 3 4

QTY

D

REAR FOLD DOWN SEAT

1 1010577 Bolt, Hex-Head, 5/16-18 X 1.50 ............................................................................ 42 1011988 Screw, 1/4-20 X 2.00 Phillips Truss-Head ............................................................. 23 1015059 Screw, 5/16-18 X 1.0 Phl Truss ............................................................................. 24 1015072 Locknut, 5/16-18 Nylon Insert ............................................................................... 25 1015077 Washer, 5/16 Flat .................................................................................................. 26 1017774 Body Spacer .......................................................................................................... 47 101841201 Armrest, Seat, Rear, Right-Hand .......................................................................... 18 101841202 Armrest, Seat, Rear, Left-Hand ............................................................................. 19 101841301 Armrest Bracket .................................................................................................... 110 101910401 Screw, 5/16-18 X 1.25 Thrd Frm ........................................................................... 411 102296530 Screw - M6 X 1.0 X 30 Sems ................................................................................ 212 102324901 Washer, Flat, 1/4", Blk ........................................................................................... 213 102503211 4 Pass Backrest Asm-beige .................................................................................. 114 102503212 4 Pass Backrest Asm-white .................................................................................. 115 102503214 Backrest Assembly, Gray ...................................................................................... 116 102503215 4 Pass Backrest Asm-black .................................................................................. 117 102541425 Bolt-m6x1.0x25 Hex Flhd, Blk-l ............................................................................. 618 102541445 Bolt-m6x1.0x45 Hex Flhd,blk ................................................................................ 1019 102541465 Bolt, M 6 X 1.0 X 65 Hex, Flange, Head, Black .................................................... 220 102541501 Nut-m6x1.0 Fl Mtl Lock,blk ................................................................................... 1021 102582401 Cap Nut M6, Sp ..................................................................................................... 622 102618601 Lock Nut, Flg M8 X 1.25 Nylon ............................................................................. 223 103378301 Weldment, Bracket, Seat, Fd Rh ........................................................................... 124 103378302 Weldment, Bracket, Seat, Fd Lh ........................................................................... 125 1241 Washer, 5/16 Type A Flat ...................................................................................... 1226 332 Washer, 1/4 Type A Narrow Flat ........................................................................... 627 7311 Screw, 1/4-20 X 2.00 Hex-Head Cap .................................................................... 228 7473 Locknut, 5/16-18 Nylon Insert ............................................................................... 1229 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 430 SVPP230201 1/4-20x.75 Fl Hd Mach Scr Ss .............................................................................. 431 SVPP230901 Seat Sub Asm, Beige ............................................................................................ 132 SVPP230902 Seat Sub Asm, White ............................................................................................ 133 SVPP230903 Seat Asm - Gray ................................................................................................... 134 SVPP230904 Seat Sub Asm, Blk ................................................................................................ 135 SVPP234001 M8x1.25x25 Fl Hd Mach Scr ................................................................................. 236 SVPP285901 Kit, Fold Downxrt 800/810/850 .............................................................................. 1


GE

1

D

000825-001

2

EG1



1 2 3 4

QTY

D

FLOORMAT

1 102260403 Floormat Installation (includes item 2) .................................................................. 12 N/A Floormat ............................................................................................................ 1


GE

1

D10

7 12

5

4

8

3

7

10

42

84

8

9 4

8

9

11

4

6

84

42

000839-001

EG1



1 2 3 4

QTY

D

BED BOX

1 AM10622 Kit, Bedbox, Painted (includes items 2 through 13) .............................................. 12 1010934 Screw, 5/16-18 X 1.00 Hex Cap ........................................................................ 43 1011098 .38-18 Unc-2a-3.0 Carriage Blt ......................................................................... 24 1011697 Washer, 5/16 Flat .............................................................................................. 145 1017760 Spacer .31 X .38 X .98 ...................................................................................... 26 101972001 Decal, D.s. Box Bed Warning ............................................................................ 17 102076701 Screw, 1/4-20 X 1.75 Hex Sems ....................................................................... 48 7473 Locknut, 5/16-18 Nylon Insert ........................................................................... 89 8963 Screw, 5/16-18 X 1.75 Hex-Head Cap .............................................................. 210 AM1205602 Support, Seat, Ics, Bed, Ctd ............................................................................. 211 AM1209802 Tube, Support, Bedbox, Ptd .............................................................................. 112 AM1209902 Asm, Bed Box, Painted ..................................................................................... 113 AM1211501 Instructions, Bed Box, Ics ................................................................................. 1

GE

1

D

GE

2

D

WHEELS AND TIRES


GE

2

D1

000831-001

73

95

84

106

1612

1814

1713

1915

2

11

EG2



1 2 3 4

QTY

D

WHEELS AND TIRES

1 1010984 .500-20 Unf Lug Nut .............................................................................................. 162 103364301 Asm, Tire, O/R Gray Wheels (includes items 3 through 7) ................................... 13 102009402 Off-Road Tire and Wheel Asm, Right, Rear (includes items 4 through 6) ........ 24 N/A Wheel Rim, Silver ......................................................................................... 15 N/A Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated .................. 16 7310 Valve Stem ................................................................................................... 17 102009502 Off-Road Tire and Wheel Asm, Left, Rear (includes items 8 through 10) ......... 28 N/A Wheel Rim, Silver ......................................................................................... 19 N/A Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated .................. 110 7310 Valve Stem ................................................................................................... 111 103364302 Asm, Tire, O/R Black Wheels (includes items 12 through 16) .............................. 112 AM10821 Tire & Wheel Asm Ls - Black (includes items 13 through 15) ........................... 213 N/A Wheel, Rim, Black ........................................................................................ 114 N/A Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated .................. 115 7310 Valve Stem ................................................................................................... 116 AM10822 Tire & Wheel Asm Rs - Black (includes items 17 through 19) .......................... 217 N/A Wheel, Rim, Black ........................................................................................ 118 N/A Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated .................. 119 7310 Valve Stem ................................................................................................... 1

GE

2

D

GE

3

D

DECALS


GE

3

D

000829-001

2

6

3

1

5

8

4 9

7

10

EG3



1 2 3 4

QTY

D

SAFETY DECALS – ELECTRIC VEHICLES

1 1011553 Decal, Trailer Hitch ................................................................................................ 12 1013677 Decal, Battery Danger ........................................................................................... 13 101553901 Decal, Bed Load Warning ..................................................................................... 14 101825101 Decal, Off/On ........................................................................................................ 15 101908601 Decal, Tow/Run Switch Warning ........................................................................... 16 101931501 Decal, Component Cover ...................................................................................... 17 101960601 Decal, Dash Warning ............................................................................................ 18 102075801 Decal, Young Driver Warning ................................................................................ 19 102538201 Decal, Operating Instructions ................................................................................ 110 SVP147801 decal, vehicle loading ............................................................................................ 1


GE

3

D

000830-001

8

49

7

10

5

2

6

3

1

EG3



1 2 3 4

QTY

D

SAFETY DECALS – GASOLINE VEHICLES

1 1011553 Decal, Trailer Hitch ................................................................................................ 12 101547601 Decal, Gasoline Explosion/Fire Warning ............................................................... 13 101553901 Decal, Bed Load Warning ..................................................................................... 14 101825101 Decal, Off/On ........................................................................................................ 15 101915201 Decal, Frame Ground and Governor Warning ...................................................... 16 101960501 Decal, Rotating Parts/Hot Manifold ....................................................................... 27 101960601 Decal, Dash Warning ............................................................................................ 18 102075801 Decal, Young Driver Warning ................................................................................ 19 102538101 Decal, Operating Instructions ................................................................................ 110 SVP147801 decal, vehicle loading ............................................................................................ 1


GE

3

D

000828-001

3

6

4

7

1

EG3



1 2 3 4

QTY

D

BADGING DECALS

1 102046501 Decal, XRT Front .................................................................................................. 12 N/A Instl, Decals Xrt 850 Elec (includes items 3 and 4) ............................................... 13 103389301 Decal, 850e Drv ................................................................................................ 14 103389401 Decal, 850e Pass .............................................................................................. 15 N/A Instl, Decals Xrt 850 Gas (includes items 6 and 7) ............................................... 16 103389101 Decal, 850 Drv .................................................................................................. 17 103389201 Decal, 850 Pass ................................................................................................ 1

GE

3

D

GE

4

D

BRAKE SYSTEMS


GE

4

D

1

1510

12

9

13

14

11

12

5

87

2

3

6

000186-001

EG4



1 2 3 4

QTY

D

REAR BRAKE ASSEMBLY, SELF-ADJUSTING – VEHICLEWITH 2-WHEEL BRAKES

1 1013924 Nut, 5/16-24 Hex Head Cone ................................................................................ 82 1014153 Bolt, Brake Cluster Mounting ................................................................................ 83 101791101 Drum without Center Hole, Brake ......................................................................... 24 101823301 Cluster Assembly, Right (Passenger) Brake (includes items 5 through 15) .......... 15 1010850 Dust Cover ........................................................................................................ 16 1011466 Kit, Shoe Retainer (includes items 7 and 8) ...................................................... 17 N/A Pin ................................................................................................................ 28 N/A Shoe Clamp Spring ...................................................................................... 29 101815501 Lever Assembly, Self-Adjusting Brake, Right (Passenger) ............................... 110 101816301 Package, Brake Spring, Self-Adjusting ............................................................. 111 101816501 Adj Mechanism, S.A. Brakes, Right (Passenger) ............................................. 112 101823201 Package, Brake Shoe, Self-Adjusting ............................................................... 113 101823801 Plate, Washer, Brake, Self-Adjusting ................................................................ 114 101823901 Washer, Brake, Self-Adjusting .......................................................................... 115 101824001 Plate Assembly, Right Brake Backing ............................................................... 116 101823302 Cluster Assembly, Left Brake (includes items 17 through 27) ............................... 117 1010850 Dust Cover ........................................................................................................ 118 1011466 Kit, Shoe Retainer (includes items 19 and 20) .................................................. 119 N/A Pin ................................................................................................................ 220 N/A Shoe Clamp Spring ...................................................................................... 221 101815502 Lever Assembly, Self-Adjusting Brake, Left ...................................................... 122 101816301 Package, Brake Spring, Self-Adjusting ............................................................. 123 101816502 Adjusting Mechanism, Self-Adjusting Brake, Left ............................................. 124 101823201 Package, Brake Shoe, Self-Adjusting ............................................................... 125 101823801 Plate, Washer, Brake, Self-Adjusting ................................................................ 126 101823901 Washer, Brake, Self-Adjusting .......................................................................... 127 101824002 Plate Assembly, Left Brake Backing ................................................................. 1

Note: Driver-side brake cluster not shown. Components have a similarappearance to passenger-side brake cluster components.


GE

4

D

5

27

2

1

17

1418

28

25

24

26

11

810

7

10

16

4

21

22

3

15

13

23

19

9

6

000187-001

EG4



1 2 3 4

QTY

D

BRAKE PEDAL ASSEMBLY

1 1010878 Bumper, Rubber .................................................................................................... 12 1010921 Screw, 5/16-18 X 2.50 Hex Cap ............................................................................ 43 1010927 Hill Brake Spacer ................................................................................................... 14 1010933 Spring, Hill Brake Torsion ...................................................................................... 15 1011402 Package, Brake Mounting Block ........................................................................... 16 1011418 Kit, Hill Brake Pedal (includes items 7 through 11) ............................................... 17 1013870 Pad, Hill Brake .................................................................................................. 18 1013876 Pushnut, 3/8 ...................................................................................................... 19 N/A Hill Brake Weld Assembly ................................................................................. 110 1032 Bushing, Nylon .................................................................................................. 211 7716 Screw, #10-16 Type AB, Sheet Metal ............................................................... 212 101187702 Kit, Hill Brake Latch (includes items 13 through 19) ............................................. 113 1010805 Sleeve, Hill Brake Rod ...................................................................................... 114 1010877 Pushnut, 3/8 ...................................................................................................... 115 1010932 Ball Joint, 1/4-28 ............................................................................................... 116 N/A Rod, Hill Brake .................................................................................................. 117 1017029 Pin, Cotter, 7/64 x 1/2 Stainless-Steel ............................................................... 118 N/A Pawl, Hill Brake ................................................................................................. 119 N/A Ratchet Assembly ............................................................................................. 120 101878201 Brake Pedal Kit (includes items 21 through 23) .................................................... 121 1013869 Pad, Brake Pedal .............................................................................................. 122 N/A Weldment, Brake Pedal 4wb Std ...................................................................... 123 7716 Screw, #10-16 Type AB, Sheet Metal ............................................................... 324 102323101 Pin, Bow Tie Locking ............................................................................................. 125 102323201 Pin, 3/8 X 1-5/16 Clevis ....................................................................................... 126 1028 Nut, 1/4-20 Hex ..................................................................................................... 127 1241 Washer, 5/16 Type A Flat ...................................................................................... 428 7473 Locknut, 5/16-18 Nylon Insert ............................................................................... 4


GE

4

D

000245-002

5

68

2

1

6

3

15

1314

7

10 11

9

4

12

16

EG4



1 2 3 4

QTY

D

BRAKE CABLE, EQUALIZER, AND EQUALIZER ROD –VEHICLES WITH TWO-WHEEL BRAKES

1 1013531 Spring, Brake Return ............................................................................................. 12 101953101 Rod, Equalizer ...................................................................................................... 13 101990801 Equalizer Bracket .................................................................................................. 14 102022101 Brake Cable Kit (includes items 5 through 8) ........................................................ 25 1010829 Pin, Clevis, 5/16 X 3/4 ....................................................................................... 16 1011779 E-Clip, 1/2 ......................................................................................................... 27 N/A Cable, Brake ..................................................................................................... 18 1035 Cotter Pin, 3/32 x 1 ........................................................................................... 19 103377301 Kit, Field P-clamp, Brake Line (includes items 10 through 12) ............................. 110 102066201 Screw, 3/8-16 X 3.50 Hex Cap .......................................................................... 211 103377201 P-clamp, Brake Line .......................................................................................... 212 103377401 Instr Fd. P-clamp, Brake Line ........................................................................... 113 1241 Washer, 5/16 Type A Flat ...................................................................................... 514 1242 Nut, 5/16-18 Hex ................................................................................................... 115 7473 Locknut, 5/16-18 Nylon Insert ............................................................................... 516 8754 Locknut, 3/8-16 Hex .............................................................................................. 2


GE

4

D

242

25

14

1

323

17

13

6

411

12

8

25

18

21

5 19 22

2021

9

10

1

7

1516

000188-003

EG4



1 2 3 4

QTY

D

ACCELERATOR PEDAL – GASOLINE VEHICLES

1 1011694 Accelerator Bracket and Bearing Assembly .......................................................... 22 1011931 Washer, 1/4 Flat .................................................................................................... 13 1014007 Washer, 1/4 Flat .................................................................................................... 44 1017378 Cup, Spring ........................................................................................................... 15 1017380 Bumper, Spring Return .......................................................................................... 16 1017424 Bearing, Pivot Support .......................................................................................... 17 1017696 Sub Asm, Accelerator Pedal (includes items 8 through 10) ................................. 18 1013871 Pad, Accelerator Pedal ..................................................................................... 19 N/A Accelerator Pedal Weldment ............................................................................ 110 7716 Screw, #10-16 Type AB, Sheet Metal ............................................................... 411 101796201 Spring, Accelerator Return .................................................................................... 112 101817401 Retainer, Spring .................................................................................................... 113 101818801 Stud, 1/4-28 X 1.35 Ball ........................................................................................ 114 101861901 Screw, 1/4-20 X 1.125 Hex Cap ............................................................................ 415 102026001 Kit, Accelerator Pivot Rod Assembly (includes items 16 through 18) ................... 116 1011700 Spacer Assembly (includes item 17) ................................................................. 117 N/A Spacer, Accelerator ...................................................................................... 118 N/A Pivot Rod Weldment ......................................................................................... 119 1241 Washer, 5/16 Type A Flat ...................................................................................... 120 1624 Screw, 3/8-16 X 1.50 Hex-Head Cap .................................................................... 121 334 Washer, 3/8 Type A Flat ........................................................................................ 222 7473 Locknut, 5/16-18 Nylon Insert ............................................................................... 123 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 424 8717 Locknut, 1/4-28 Nylon Insert ................................................................................. 125 8754 Locknut, 3/8-16 Hex .............................................................................................. 2


GE

4

D

242

25

13

1

323

17

14

6

411

12

8

25

18

21

5 19 22

2021

9

10

1

7

15

16

000188-004

EG4



1 2 3 4

QTY

D

ACCELERATOR PEDAL ASSEMBLY –ELECTRIC VEHICLES WITH MCOR

1 1011694 Accelerator Bracket and Bearing Assembly .......................................................... 22 1011931 Washer, 1/4 Flat .................................................................................................... 13 1014007 Washer, 1/4 Flat .................................................................................................... 44 1017378 Cup, Spring ........................................................................................................... 15 1017380 Bumper, Spring Return .......................................................................................... 16 1017424 Bearing, Pivot Support .......................................................................................... 17 1017696 Sub Asm, Accelerator Pedal (includes items 8 through 10) ................................. 18 1013871 Pad, Accelerator Pedal ..................................................................................... 19 N/A Accelerator Pedal Weldment ............................................................................ 110 7716 Screw, #10-16 Type AB, Sheet Metal ............................................................... 411 101796201 Spring, Accelerator Return .................................................................................... 112 101817401 Retainer, Spring .................................................................................................... 113 101861901 Screw, 1/4-20 X 1.125 Hex Cap ............................................................................ 414 101862001 Screw, 1/4-20 X 1.500 Flange ............................................................................... 115 102026001 Kit, Accelerator Pivot Rod Assembly (includes items 16 through 18) ................... 116 1011700 Spacer Assembly (includes item 17) ................................................................. 117 N/A Spacer, Accelerator ...................................................................................... 118 N/A Pivot Rod Weldment ......................................................................................... 119 1241 Washer, 5/16 Type A Flat ...................................................................................... 120 1624 Screw, 3/8-16 X 1.50 Hex-Head Cap .................................................................... 121 334 Washer, 3/8 Type A Flat ........................................................................................ 222 7473 Locknut, 5/16-18 Nylon Insert ............................................................................... 123 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 424 8717 Locknut, 1/4-28 Nylon Insert ................................................................................. 125 8754 Locknut, 3/8-16 Hex .............................................................................................. 2


GE

4

D

2

1

2

3

3

4

000362-001

EG4



1 2 3 4

QTY

D

ACCELERATOR ROD – GASOLINE VEHICLES

1 101912401 Rod, Accelerator (includes items 2 through 4) ...................................................... 12 1011084 Nut, 1/4-28 Hex Jam ......................................................................................... 23 1011734 Joint, Ball .......................................................................................................... 24 N/A Accelerator Rod ................................................................................................ 1

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STEERING AND SUSPENSION


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25

24

22

29

23

29

27

2823

24

22

26

20

21

33

1734

18

30

3

3435

54

16

2

1

19

3132

000247-001

EG5



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QTY

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STEERING COLUMN

1 1011578 Washer, 5/16 Type B Flat ...................................................................................... 12 1011697 Washer, 5/16 Flat .................................................................................................. 13 1013861 Intermediate Steering Shaft (includes items 4 and 5) ........................................... 14 1017226 Bolt, Hex-Head, 8mm X 1.25 - 30 ..................................................................... 35 7174 Lockwasher, 5/16 Split ...................................................................................... 36 1014216 Steering Column Rebuild Kit (includes items 7 through 15) .................................. A/R7 1012466 Dust Cover ........................................................................................................ 18 1012605 Ring, 0.579 Internal Retaining .......................................................................... 19 1014125 Wedge, Molded ................................................................................................. 210 1014126 Seat, Plastic Bearing ......................................................................................... 211 1014211 Seal, Bearing .................................................................................................... 112 1014212 Spacer, Shaft ..................................................................................................... 113 1014213 Bearing, Ball ...................................................................................................... 214 1014214 Ring, Retaining ................................................................................................. 115 1014217 Spring, Steering Shaft ....................................................................................... 116 1014288 Screw, 5/16-18 X 0.75 Thread-Forming ................................................................ 117 1016183 Screw, 3/8-16 X 7.00 Hex Cap .............................................................................. 218 1016269 Screw, 5/16-18 Thrd Forming ............................................................................... 219 1017313 Steering Shaft Assembly (includes items 20 through 28) ...................................... 120 1012604 Washer, 0.675 ID X 1.19 OD ............................................................................. 121 1012605 Ring, 0.579 Internal Retaining .......................................................................... 122 1014125 Wedge, Molded ................................................................................................. 223 1014126 Seat, Plastic Bearing ......................................................................................... 224 1014213 Bearing, Ball ...................................................................................................... 225 1014214 Ring, Retaining ................................................................................................. 126 1014217 Spring, Steering Shaft ....................................................................................... 127 1017314 Column, Aluminum Steering ............................................................................. 128 1017315 Shaft Steering Column ...................................................................................... 129 1017317 Tube Cover, Steering Column ............................................................................... 130 101984801 Kit, Steering Column Mounting Bracket (includes items 31 and 32) ..................... 131 N/A Bracket, RH Steering Column Mount ................................................................ 132 N/A Bracket, LH Steering column mount ................................................................. 133 102278001 Boot, Steering Column Round .............................................................................. 134 334 Washer, 3/8 Type A Flat ........................................................................................ 435 8754 Locknut, 3/8-16 Hex .............................................................................................. 2

Note: Item 6 is not illustrated.


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5

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11 12 5 21

22

910

15

2526

23

14

33

18

7

6

13

8

19

31

24

29

30

28

27

321

24

23 16 17

20

000189-001

EG5



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STEERING GEAR ASSEMBLY

1 1012467 Link, Rack and Pinion Drag .................................................................................. 12 1013042 Nut, 12mm Hex ..................................................................................................... 13 101878302 Steering Gear Assembly (without yoke) (includes items 4 through 23) ................ 14 1013035 Bellows, Long .................................................................................................... 15 1013044 Rack Screw Locknut ......................................................................................... 16 1013051 Snap Ring ......................................................................................................... 17 1013052 Seal, Steering Pinion Dust ................................................................................ 18 101879401 Bearing, Ball ...................................................................................................... 19 101879501 Stop Washer ...................................................................................................... 110 101879601 Stop Ring, C-Type ............................................................................................. 111 101879701 Support Yoke ..................................................................................................... 112 101879801 Rack Guide Pressure Spring ............................................................................. 113 101879901 Ring, Stop, C-Type ............................................................................................ 114 101880001 Bellows, Short ................................................................................................... 115 101880101 Dust Seal Retaining Ring .................................................................................. 116 101880201 Inner Ball Joint Asm .......................................................................................... 117 101880301 Washer, Tab ...................................................................................................... 118 N/A Box, Steering Gear ............................................................................................ 119 N/A Bearing, Lower Pinion ....................................................................................... 120 N/A Pinion, Steering ................................................................................................. 121 N/A Screw, Rack Guide ........................................................................................... 122 N/A Rack, Steering ................................................................................................... 123 8990 Tie Wrap, 8" Nylon ............................................................................................ 224 1035 Cotter Pin, 3/32 x 1 ............................................................................................... 125 1624 Screw, 3/8-16 X 1.50 Hex-Head Cap .................................................................... 326 334 Washer, 3/8 Type A Flat ........................................................................................ 327 7540 Ball Joint, Left (includes items 28 through 31) ...................................................... 128 N/A Socket, LH Vertical ............................................................................................ 129 1011930 Seal, Vertical Socket Dust ................................................................................. 130 1015597 Fitting, 1/4-28 Thread-Forming Grease ............................................................ 131 7602 Nut, 3/8-24 UNF Hex ........................................................................................ 132 7555 Nut, 1/2-20 Hex, Left-Hand Thread ....................................................................... 133 8754 Locknut, 3/8-16 Hex .............................................................................................. 3


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5

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910

1112

7

8

17

15

14

16

13

34

56

1

2

PASSENGER SIDE

DRIVER SIDE

2021

22 23

18

19

28

26

25

27

24

REPLACEMENT HUBFOR DRIVER ORPASSENGER SIDE

000301-002

EG5



1 2 3 4

QTY

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FRONT SPINDLES AND HUBS

1 102357701 Replacement Kit, Front Hub (includes items 2 through 6) .................................... 22 N/A Front Hub Assembly, Ball Bearing (includes items 3 and 4) ............................. 13 102353401 Lug Stud, 1/2-20 UNF, 4037 Stl .................................................................... 44 N/A Hub, Front .................................................................................................... 15 102353201 Cap, Front Hub ................................................................................................. 16 102353301 Hex Nut, Locking Flange, M14x2 ...................................................................... 17 N/A Asm, Hub And Spindle, Left-Hand Ext (includes items 8 through 13) ................... 18 N/A Front Hub Assembly, Ball Bearing (includes items 9 and 10) ........................... 19 102353401 Lug Stud, 1/2-20 UNF, 4037 Stl .................................................................... 410 N/A Hub, Front .................................................................................................... 111 102353201 Cap, Front Hub ................................................................................................. 112 102353301 Hex Nut, Locking Flange, M14x2 ...................................................................... 113 102354204 Asm, Spindle, LH, Ext (includes items 14 through 17) ...................................... 114 1015597 Fitting, 1/4-28 Thread-Forming Grease ........................................................ 115 102354402 Subasm, Spindle, LH, Ext ............................................................................. 116 7048 Bushing, Flanged Bronze ............................................................................. 117 8067 Bushing, Bronze Spindle .............................................................................. 118 N/A Asm, Hub And Spindle, Right-Hand Ext (includes items 19 through 24) .............. 119 N/A Front Hub Assembly, Ball Bearing (includes items 20 and 21) ......................... 120 102353401 Lug Stud, 1/2-20 UNF, 4037 Stl .................................................................... 421 N/A Hub, Front .................................................................................................... 122 102353201 Cap, Front Hub ................................................................................................. 123 102353301 Hex Nut, Locking Flange, M14x2 ...................................................................... 124 102354104 Asm, Spindle, RH, Ext (includes items 25 through 28) ..................................... 125 1015597 Fitting, 1/4-28 Thread-Forming Grease ........................................................ 126 102354302 Subasm, Spindle, RH, Ext ............................................................................ 127 7048 Bushing, Flanged Bronze ............................................................................. 128 8067 Bushing, Bronze Spindle .............................................................................. 1


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000832-001

2

6

3

10

4

5

8

9

7

7

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STEERING WHEEL

1 N/A Instl, Steering Wheel, Champ (includes items 2 through 10) ................................ 12 1017273 Nut, 5/8-18 Nylon Insert Jam ............................................................................ 13 102537802 Steer Wheel, Comf/grip, Spline ......................................................................... 14 102540802 Center, Plate, Steering Wheel (includes items 5 through 9) ............................. 15 1011697 Washer, 5/16 Flat ......................................................................................... 66 1016967 Blind Rivet, Push Type ................................................................................. 27 102296020 Screw, Torx Pan Hd Pt, M6 X 20 .................................................................. 48 N/A Scorecard Plate, Comfort Grip ..................................................................... 19 N/A Scorecard Back Plate ................................................................................... 110 103405501 Shroud, Steering Column Spline ....................................................................... 1


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5

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000834-001

3

4

38 36

27

633

10

28

34

5

36

2834

277

7

34

28

24

31

3630

18

30

13

13

1513

3613

1416

23

2

36

17

14

1336

20

30

21

19

36

3735

21

19

3211

9

11

119

11

37

8

36

22

3613

14

23

2

20

13

15

14

13

1630

3

38

417

22

25

2629

36

EG5



1 2 3 4

QTY

D

FRONT SUSPENSION, UPPER

1 101637612 Subasm Front Susp, Xrt (includes items 2 through 38) ........................................ 12 1010028 Washer, 1/2 Type A Flat .................................................................................... 23 1010138 Locknut, 3/8-16 Dimpled ................................................................................... 24 1010150 Bearing, Thrust ................................................................................................. 25 1010221 Tie Rod Assembly ............................................................................................. 16 N/A Socket, LH Vertical ............................................................................................ 17 1011930 Seal, Vertical Socket Dust ................................................................................. 38 1012030 Spring, Front Leaf ............................................................................................. 19 1012303 Bushing, Steel ................................................................................................... 210 1012467 Link, Rack and Pinion Drag .............................................................................. 111 1015583 Bushing, Urethane ............................................................................................ 412 1016353 Sub-Assembly, Delta A-Plate (includes items 13 through 16) ........................... 213 1016346 Bushing, Urethane ........................................................................................ 614 1016349 Sleeve, Delta Inner ....................................................................................... 215 1016350 Sleeve, Delta Outer ...................................................................................... 116 N/A Delta A-Plate ................................................................................................ 117 1016384 Clevis, Delta Upper ........................................................................................... 218 1016385 Delta Shock and Gear Support Assembly ........................................................ 119 1016386 King Pin Assembly ............................................................................................ 220 1016387 Screw, 3/8-16 X 2.75 Hx Hd Cap ...................................................................... 221 1016389 Washer, 1.125 Od Wave ................................................................................... 222 1017266 A-Plate Strap ..................................................................................................... 223 101903101 Locknut, 1/2-20 Nylon Insert ............................................................................. 224 102004101 Joint, Steering (includes items 25 and 26) ........................................................ 125 1017226 Bolt, Hex-Head, 8mm X 1.25 - 30 ................................................................ 326 7174 Lockwasher, 5/16 Split ................................................................................. 327 103351001 Shock Absorber, Front, Common ...................................................................... 228 1035 Cotter Pin, 3/32 x 1 ........................................................................................... 329 1624 Screw, 3/8-16 X 1.50 Hex-Head Cap ................................................................ 330 2402 Screw, 3/8-16 X 2.25 Hx Hd Cap ...................................................................... 431 334 Washer, 3/8 Type A Flat .................................................................................... 332 706 Nut, Hex 3/8-16 ................................................................................................. 133 7555 Nut, 1/2-20 Hex, Left-Hand Thread ................................................................... 134 7602 Nut, 3/8-24 UNF Hex ........................................................................................ 335 8745 Screw, Eccentric Adjustment ............................................................................ 136 8754 Locknut, 3/8-16 Hex .......................................................................................... 1337 8755 Screw, 3/8-16 X 3.375 Hex Cap ........................................................................ 238 8861 Bolt, 3/8-16 X 1.75 Hex ..................................................................................... 2


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000833-001

2

3

5

5

6

7

7

4

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8

EG5



1 2 3 4

QTY

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FRONT SUSPENSION, LOWER

1 N/A Asm, Front Suspension, Lifted (includes items 2 through 8) ................................. 12 1010124 Plate, Spring Mount ........................................................................................... 33 1013832 Screw, 3/8-16 X 5.00 Hex-Head Cap ................................................................ 44 1014276 Plate, Front Spring Retainer .............................................................................. 15 1016387 Screw, 3/8-16 X 2.75 Hx Hd Cap ...................................................................... 46 102830401 Support, Brush Guard ....................................................................................... 17 357 Lockwasher, 3/8 Split ........................................................................................ 48 8754 Locknut, 3/8-16 Hex .......................................................................................... 8


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000837-001

5

4

4

5

2

4

5

6

5

4

2

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3

EG5



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QTY

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REAR SUSPENSION – SHOCK ABSORBERS

1 N/A Shock Absorber Instl (includes items 2 through 6) ............................................... 12 1010145 Nut, 3/8-24 Hex ................................................................................................. 43 1011415 Kit, Shock Absorber Cushion (includes items 4 and 5) ..................................... 44 N/A Cushion, Shock Absorber ............................................................................. 25 N/A Retainer, Shock Absorber Cushion .............................................................. 26 103351101 Shock, Absorber, Utility ..................................................................................... 2


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5

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000835-001

17

11

17

1820

1820

22

22

11

22

22

12

7

4

3 1515

19

19

5

5

19

19

16

8

13

21

21

21

9

23

23

21

9

8

14

8

8

16

2

1

7

1010

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QTY

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REAR SUSPENSION AND SWAYBAR

1 1014555 Locknut, 7/16-14 Nylon Insert ............................................................................... 22 1014902 U-Bolt .................................................................................................................... 23 101926501 Bracket, Left-Hand ................................................................................................ 14 101929401 Bracket, Right ....................................................................................................... 15 102871801 Spring, Multi Leaf .................................................................................................. 26 N/A Asm, Swaybar, Rear, Lift (includes items 7 through 23) ....................................... 17 1011857 Screw, 1/4-20 X 1.0 Sl Flt Cs ............................................................................ 48 1015453 Compression Mount .......................................................................................... 89 1015457 Spacer, 0.720" ................................................................................................... 410 1015613 Bushing, Stabilizer Bar ...................................................................................... 211 1015614 Support, Bushing .............................................................................................. 212 1015760 Stabilizer Bar ..................................................................................................... 113 1016813 Mounting Bracket, Stabilizer Bar ....................................................................... 214 1016814 Link, Stabilizer Bar ............................................................................................ 215 103364801 Bracket, Sway Bar , Lift ..................................................................................... 216 357 Lockwasher, 3/8 Split ........................................................................................ 417 7173 Screw, 5/16-18 X 0.75 Hex-Head Cap .............................................................. 818 7174 Lockwasher, 5/16 Split ...................................................................................... 819 7311 Screw, 1/4-20 X 2.00 Hex-Head Cap ................................................................ 820 7473 Locknut, 5/16-18 Nylon Insert ........................................................................... 821 808 Washer, 3/8 Type B Flat .................................................................................... 822 8233 Locknut, 1/4-20 Nylon Insert ............................................................................. 1223 8861 Bolt, 3/8-16 X 1.75 Hex ..................................................................................... 4


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5

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000836-001

7

7

44

6

5

6

3

2 3 7 6 3

2

3

EG5



1 2 3 4

QTY

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REAR SUSPENSION HARDWARE

1 N/A Instl, Rear Susp Hdw - Gas 252 (includes items 2 through 7) .............................. 12 1012303 Bushing, Steel ................................................................................................... 23 1015583 Bushing, Urethane ............................................................................................ 44 102004201 Rear Spring Shackle ......................................................................................... 45 102066201 Screw, 3/8-16 X 3.50 Hex Cap .......................................................................... 26 8754 Locknut, 3/8-16 Hex .......................................................................................... 67 8755 Screw, 3/8-16 X 3.375 Hex Cap ........................................................................ 4

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ELECTRICAL SYSTEM –GASOLINE VEHICLE


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000604-001


6GED

000604-001


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6

See previous two pages for illustration.

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EG6



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WIRING – GASOLINE VEHICLE

1 103197001 Asm, Wire Harness, CA 1, Gas ............................................................................ 1


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4

3

1

2

10

7

5

15

98

11

1217

1416

13

19

20

18

000073-001

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1 2 3 4

QTY

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HEADLIGHTS

1 101988001 Headlight Assembly, Driver-Side Single Beam (includes items 2 through 10) ...... 12 1013461 Screw, #10-16 Hex-Head Hi-Lo ........................................................................ 23 1016880 Headlight Bezel, Left ......................................................................................... 14 1017 Nut, #10-24 Stainless-Steel Hex Machine ......................................................... 25 1017062 Turn Signal Lens Assy ...................................................................................... 16 1017064 Mounting Bracket .............................................................................................. 27 1017065 Retainer, Headlight ........................................................................................... 18 101987901 Connector Harness Assembly, Headlight ......................................................... 19 101988101 Bulb, Headlight .................................................................................................. 110 101988201 Lens, Headlight ................................................................................................. 111 101988002 Headlight Assy, Passenger-Side Single Beam (includes items 12 through 20) .... 112 1013461 Screw, #10-16 Hex-Head Hi-Lo ........................................................................ 213 1016879 Headlight Bezel, Right ...................................................................................... 114 1017 Nut, #10-24 Stainless-Steel Hex Machine ......................................................... 215 1017062 Turn Signal Lens Assy ...................................................................................... 116 1017064 Mounting Bracket .............................................................................................. 217 1017065 Retainer, Headlight ........................................................................................... 118 101987901 Connector Harness Assembly, Headlight ......................................................... 119 101988101 Bulb, Headlight .................................................................................................. 120 101988201 Lens, Headlight ................................................................................................. 1


GE

6

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10

20

14

291

17

30

31

12

13

24

25

2623

30

6

7

1116

9

4

15

32

21

22

20

5 8

22

28

19

3435

18

11

36

33

10

27

2

000327-004

EG6



1 2 3 4

QTY

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ELECTRICAL COMPONENT BOX

1 1015752 Screw, #12-16 X 0.625 Hi-Lo ................................................................................ 12 1016423 Fuse, 20-Amp ....................................................................................................... 13 N/A Asm, Electrical Component Box (includes items 4 through 33) ............................ 14 1010954 Stud, 1/4-28 X 0.560 Ball .................................................................................. 15 1012295 Fuse, 10-Amp ................................................................................................... 16 1012431 Washer, #4 Flat ................................................................................................. 27 1013589 Ring, 0.338" Internal Retaining ......................................................................... 18 1013609 Solenoid, 12-Volt ............................................................................................... 19 1014065 Washer, 0.38" ID Delrin Flat .............................................................................. 110 1014119 Wire Assembly #6 Red ..................................................................................... 111 1014145 Bushing, Secondary Weight, Split ..................................................................... 212 1014807 Switch, Limit ...................................................................................................... 113 1014808 Switch, Limit ...................................................................................................... 114 1014948 Diode ................................................................................................................. 115 1015345 Bell Crank and Shaft Assembly ........................................................................ 116 1015371 Box, Electrical Component ................................................................................ 117 1015372 Cover, Electric Box ............................................................................................ 118 1015373 Cam, Electric Box ............................................................................................. 119 1015405 Bolt, Carriage, 5/16-18 X 2.0 ............................................................................ 120 1015737 Wire Assy, #10 Red .......................................................................................... 121 1015741 Fuse Block ........................................................................................................ 122 1015752 Screw, #12-16 X 0.625 Hi-Lo ............................................................................ 423 1015878 Screw, #4-40 Hex Head Machine ..................................................................... 224 N/A Wire Assy, #16 Orange ..................................................................................... 125 101856102 Screw, 1/4-15 X 1.50 Hi-lo Hex ......................................................................... 126 102711201 Voltage Regulator ............................................................................................. 127 103197001 Asm, Wire Harness, CA 1, Gas ........................................................................ 128 1242 Nut, 5/16-18 Hex ............................................................................................... 229 7893 Nut, #10-32 Hex ................................................................................................ 230 8057 Nut, #4-40 Hex Machine ................................................................................... 431 8058 Lockwasher, #4 Helical Split ............................................................................. 232 8717 Locknut, 1/4-28 Nylon Insert ............................................................................. 133 8990 Tie Wrap, 8" Nylon ............................................................................................ 234 1241 Washer, 5/16 Type A Flat ...................................................................................... 235 7473 Locknut, 5/16-18 Nylon Insert ............................................................................... 236 7818 Bolt, Carriage, 5/16-18 X 1.5 ............................................................................... 1


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000124-001

13

12

34

28

27

2

4

29

31

11

14

30

36

16 15

2425

7

618

2123

19

32

22

17

8

5

9

3710

3833

353

EG6



1 2 3 4

QTY

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STARTER/GENERATOR ASSEMBLYMODEL G425419 – GASOLINE VEHICLES

1 101833701 Starter/Generator (cw) (includes items 2 through 33) ........................................... 12 1013001 Bearing, Output Shaft Ball ................................................................................ 13 1013003 Key, Starter/Generator ...................................................................................... 14 1013005 Bearing, Ball ...................................................................................................... 15 101301102 Brush Holder Assembly (cw) (includes item 6) ................................................. 16 101878101 Brush Spring Set .......................................................................................... 47 101869302 Brush and Screw Set (cw) ................................................................................ 18 101874901 Front Bracket .................................................................................................... 19 101875001 Retainer ............................................................................................................ 110 N/A Armature ........................................................................................................... 111 101875201 Field Coil Housing ............................................................................................. 112 101875301 Pole Set ............................................................................................................ 113 101875401 Screw Set .......................................................................................................... 114 101875501 Field Stator Coil Assembly ................................................................................ 115 101875601 F Insulator Set ................................................................................................... 216 101875701 DF Insulator ...................................................................................................... 117 101875802 A Connector (cw) .............................................................................................. 118 101876001 Screw and Mold Assembly ................................................................................ 219 101876202 Brush Connector Assembly (cw) ....................................................................... 220 101876301 Cover Set (includes items 21 and 22) ............................................................... 121 N/A Brush Inspection Port Cover ........................................................................ 322 N/A Brush Port Cover w/Drain ............................................................................. 123 101876402 Rear Bracket (cw) ............................................................................................. 124 101876501 Nut and Screw Set (includes items 25 through 29) ........................................... 125 101896501 Brush Holder Asm Screw ............................................................................. 226 N/A Washer, M5 Flat ........................................................................................... 127 N/A Washer, M14 Lock ........................................................................................ 128 N/A Nut, Hex, M14 x 2 ......................................................................................... 129 N/A Screw, M5 x 0.8 x 18mm .............................................................................. 330 101877601 Nut and Washer Set .......................................................................................... 231 101877701 Nut and Washer Set .......................................................................................... 132 101879001 Through Bolt Set ............................................................................................... 233 101939901 Spacer ............................................................................................................... 134 101875102 Armature Asm Conversion Kit (includes items 35 through 38) ............................. 135 1013003 Key, Starter/Generator ...................................................................................... 136 1014289 Pulley, Starter/Generator ................................................................................... 137 N/A Armature ........................................................................................................... 138 101939901 Spacer ............................................................................................................... 1

Note: Item 36 will ONLY fit Model G425419 Starter/Generator.


GE

6

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6

10

12

2

18

1

11

11

11

9

3 4

75

000239-001

EG6



1 2 3 4

QTY

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FE350 STARTER/GENERATOR MOUNTING –GASOLINE VEHICLES

1 1012830 Screw, M8-125 X 22 Hex-Head ............................................................................ 22 101524002 Bracket, Starter/Generator Mounting .................................................................... 13 1015932 Bolt, Carriage, 5/16-18 .......................................................................................... 14 1016074 Screw, M8-1.25 X 18mm Torx ............................................................................... 15 1016883 Bracket, Starter/Generator Adjustment ................................................................. 16 101837301 Wire Assy, #6 Green ............................................................................................. 17 101916701 V-Belt .................................................................................................................... 18 1241 Washer, 5/16 Type A Flat ...................................................................................... 19 1242 Nut, 5/16-18 Hex ................................................................................................... 110 705 Screw, Cap-hex Hd 3/8-16x1.25 ........................................................................... 211 7174 Lockwasher, 5/16 Split .......................................................................................... 312 8754 Locknut, 3/8-16 Hex .............................................................................................. 2


GE

6

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15

8

7

7

9

9

3

4

6 2

000240-001

EG6



1 2 3 4

QTY

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BATTERY – GASOLINE VEHICLE

1 1010934 Screw, 5/16-18 X 1.00 Hex Cap ............................................................................ 12 1012328 Battery, 12-Volt ...................................................................................................... 13 1014288 Screw, 5/16-18 X 0.75 Thread-Forming ................................................................ 14 1014375 Screw, 3/8-16 X 0.50 Stainless Steel Hex-Head ................................................... 25 101898001 Clamp, Battery ...................................................................................................... 16 102355301 Lockwasher, 3/8 Stainless Stl ................................................................................ 27 1241 Washer, 5/16 Type A Flat ...................................................................................... 28 7173 Screw, 5/16-18 X 0.75 Hex-Head Cap .................................................................. 19 7473 Locknut, 5/16-18 Nylon Insert ............................................................................... 2


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6

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000755-001

2

4

7

8

6

3

5

EG6



1 2 3 4

QTY

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OPERATION AND MAINTENANCE SWITCH

1 N/A Switch, Operation/Maintenance (includes items 2 through 5) ............................... 12 101908401 Boot, Switch ...................................................................................................... 13 101922501 Bracket, Tow/Run Switch Mounting .................................................................. 14 103198401 Switch, Toggle, SPDT ....................................................................................... 15 103205501 Decal, Run/Service Switch ................................................................................ 16 332 Washer, 1/4 Type A Narrow Flat ........................................................................... 27 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 28 8248 Screw, 1/4-20 X 0.75 Truss-Head Machine .......................................................... 2

GE

6

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GE

7

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FE350 ENGINE


GE

7

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6

914

8

12

7

17

10

7

1116

10

15

7

6

17

17

13

6

1

4

3

2

000201-001

EG7



1 2 3 4

QTY

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FE350 ENGINE WITHOUT ACR (AUTOMATICCOMPRESSION RELEASE) – SHROUDS AND BRACKETS

1 1015332 Wire Assembly, #10, Uninsulated ......................................................................... 12 1015649 Shroud, Fan .......................................................................................................... 13 1015969 Screw, M6-1.00 X 10mm Pan Hd .......................................................................... 44 101887601 Locknut, M6-1.00 Nylon Insert .............................................................................. 15 101953802 Engine, FE350 (cw) without ACR * (includes items 6 through 17) ........................ 16 1016456 Bolt, Flange Head, M6 x 1 x 12 mm .................................................................. 147 1016507 Bolt, Two-Ended ................................................................................................ 38 1016531 Dipstick ............................................................................................................. 19 1016539 O-Ring ............................................................................................................... 110 1016547 Nut .................................................................................................................... 311 1017474 Shroud, Engine ................................................................................................. 112 1017475 Shroud, Engine ................................................................................................. 113 1017476 Shroud, Engine ................................................................................................. 114 1017486 Tube, Oil Filler ................................................................................................... 115 1017500 Spacer 6.50 X 12 X 5.5 ..................................................................................... 216 101916101 Housing, FE350 Fan ......................................................................................... 117 N/A Washer, 6mm Flat ............................................................................................. 3

* Note: FE350 engine component listings span several pages.


GE

7

D

23

24

12

25

17

14

7

219

8

1215

26

1

9

16

3

10

22 4

5

611

20

21

18

000202-001

EG7



1 2 3 4

QTY

D

FE350 ENGINE –IGNITION COMPONENTS AND FLYWHEEL

1 1016445 Bracket, RPM Limiter ............................................................................................ 12 1016455 Bolt, Flange Head ................................................................................................. 23 1016456 Bolt, Flange Head, M6 x 1 x 12 mm ...................................................................... 24 1016497 Screw, Pan WP Cross ........................................................................................... 15 1016544 Screw .................................................................................................................... 16 1016561 Clamp .................................................................................................................... 17 1016562 Key ........................................................................................................................ 18 1016578 Grommet ............................................................................................................... 19 1016579 Band, RPM Limiter Mount ..................................................................................... 110 1016586 Damper, RPM Limiter ............................................................................................ 111 1016587 Clamp .................................................................................................................... 112 1016588 Tube, 7mm X 10mm X 70mm ............................................................................... 113 1017448 Bolt, Flanged ......................................................................................................... 314 1017455 Plate, Flywheel Fan .............................................................................................. 115 1017463 Cap Asm Plug ....................................................................................................... 116 1017468 Clamp .................................................................................................................... 117 1017490 Washer, Flat .......................................................................................................... 118 101881101 Spark Plug, OHV (Autolite) .................................................................................... 119 101909201 Coil, Ignition .......................................................................................................... 120 101909301 Lead Wire Assy ..................................................................................................... 121 101909401 Limiter, RPM ......................................................................................................... 122 N/A Clamp, Steel .......................................................................................................... 123 101916201 Flywheel ................................................................................................................ 124 101916301 Fan (cw) ................................................................................................................ 125 N/A Nut, Hex, 18 mm Fine ........................................................................................... 126 AM10724 Spark Plug, OHV (NGK) ........................................................................................ 1


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000203-001

EG7



1 2 3 4

QTY

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FE350 ENGINE – OIL CIRCULATION

1 1016429 Seat, Value Oil Press Relief .................................................................................. 12 1016432 Gasket, Drain Plug ................................................................................................ 13 1016457 Bolt, Flange Head ................................................................................................. 24 1016467 Filter, Oil ................................................................................................................ 15 1016473 Plate, Oil Pump ..................................................................................................... 16 101648203 Oil Pump And Rotor .............................................................................................. 17 1016502 Bracket, Oil Filter Mount ....................................................................................... 18 1016537 Ball, Steel, Press, Relief ........................................................................................ 19 1016570 O-Ring ................................................................................................................... 110 1016576 Plug, Drain ............................................................................................................ 111 1016581 Spring .................................................................................................................... 112 1017442 Gasket ................................................................................................................... 113 1017456 Bolt, Flanged ......................................................................................................... 614 1017458 Filter ...................................................................................................................... 115 1017460 Cover, Pump ......................................................................................................... 116 1017507 Plug ....................................................................................................................... 2


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23

13

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17 30

1012

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25

1516

9

116

8

19

2114

726

23

24

20

000204-001

EG7



1 2 3 4

QTY

D

FE350 ENGINE – CYLINDER HEAD

1 1016436 Gasket, Rocker Case ............................................................................................ 12 1016449 Retainer, Valve Spring ........................................................................................... 23 1016450 Collet ..................................................................................................................... 44 1016452 Shaft, Rocker ........................................................................................................ 15 1016458 Bolt, Flange Head, M8 x 1.25 x 45 mm ................................................................. 66 1016474 Plate ...................................................................................................................... 17 1016479 Seat, Spring .......................................................................................................... 28 1016483 Valve ..................................................................................................................... 19 1016489 Stud, Two-Ended, M8-1.25 ................................................................................... 210 1016517 Circlip, Type-E ....................................................................................................... 111 1016544 Screw .................................................................................................................... 112 1016549 Washer, 12.1x19x1.8 ............................................................................................ 113 1016563 Pin ......................................................................................................................... 214 1016566 Seal, Oil ................................................................................................................ 215 1016569 O-Ring ................................................................................................................... 216 1016583 Bolt, 6x35 .............................................................................................................. 217 1017434 Gasket, Head ........................................................................................................ 118 1017435 Assembly, Cylinder Head, FE350 (includes items 19 through 21) ........................ 119 1016518 Guide, Valve, Exhaust ....................................................................................... 120 1016519 Guide, Valve, Intake .......................................................................................... 121 1016560 Snap Ring ......................................................................................................... 222 1017444 Valve, Intake .......................................................................................................... 123 1017445 Valve, Exhaust ...................................................................................................... 124 1017446 Arm, Rocker .......................................................................................................... 225 1017454 Rod, Push ............................................................................................................. 226 1017473 Spring, Engine Valve ............................................................................................. 227 102304801 Kit, Gasket, FE350 (includes items 28 through 31) .............................................. 128 1016440 Gasket, Engine to Insulator ............................................................................... 129 1016904 Gasket, Exhaust ................................................................................................ 130 1017434 Gasket, Head .................................................................................................... 131 1017443 Gasket, Crankcase Cover ................................................................................. 132 102753401 Case, Rocker -w/o Logo Fe290 ............................................................................ 1

Note: Item 28 is not a component of the FE350 engine.


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21 - 23

188

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000205-002

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FE350 ENGINE WITHOUT ACR –CRANKCASE, CAMSHAFT, AND OIL SENSOR

1 1016454 Bolt, Flange Head, M5 x 0.8 x 8 mm ..................................................................... 22 1016472 Plate, Oil Filter Screen .......................................................................................... 13 1016494 Sensor, Oil Level ................................................................................................... 14 1016496 Screw, Cross Pan-Head, M4 x 0.7 x 8 mm ........................................................... 35 1016506 Clamp .................................................................................................................... 16 1016510 Bracket, Switch, Oil Level ..................................................................................... 17 1016521 Screen, Oil Filter ................................................................................................... 18 1016535 Connector, Cord .................................................................................................... 19 1016538 O-Ring ................................................................................................................... 210 1016544 Screw .................................................................................................................... 111 1016564 Pin ......................................................................................................................... 212 1016584 Bolt, Two-Ended, M8 x 1.25 x 69 mm ................................................................... 213 1017443 Gasket, Crankcase Cover ..................................................................................... 114 1017447 Adjuster, Lash ....................................................................................................... 215 1017472 Cover Crankcase .................................................................................................. 116 1017487 Bearing, Ball .......................................................................................................... 117 1017504 Seal, Oil ................................................................................................................ 118 1017508 Plug ....................................................................................................................... 119 1017513 Bolt ........................................................................................................................ 220 1017514 Screw, M8-1.25 X 45mm Hex ............................................................................... 621 101751801 Shim, 0.3 ............................................................................................................... A/R22 101751802 Shim, 0.4 ............................................................................................................... A/R23 101751803 Shim, 0.5 ............................................................................................................... A/R24 102431001 Camshaft, FE350 without ACR, 44-Tooth ............................................................. 1


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17

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32

17

3435

33

16

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31

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11

33

10

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000206-001

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FE350 ENGINE – CRANKCASE AND CRANKSHAFT

1 1016470 Shaft, Guide, Counterbalance ............................................................................... 12 1016541 Stud, 6x14 ............................................................................................................. 43 1016547 Nut ........................................................................................................................ 44 1016571 O-Ring ................................................................................................................... 15 101744901 Piston, Standard .................................................................................................... 16 101744902 Piston, 0.50 mm Oversize ..................................................................................... 17 1017450 Pin, Piston ............................................................................................................. 18 101745101 Ring Set, Standard Piston ..................................................................................... 19 101745102 Ring Set, Piston, 0.50 mm Oversize ..................................................................... 110 1017453 Weight (includes item 11) ...................................................................................... 111 1017510 Bearing, Plain .................................................................................................... 112 101745701 Asm, Con. Rod Std (includes item 13) .................................................................. 113 1017512 Bolt .................................................................................................................... 214 101745702 Rod Assembly Connnecting Rod 0.5mm (includes item 15) ................................. 115 1017512 Bolt .................................................................................................................... 216 1017501 Spacer ................................................................................................................... 117 1017502 Snap Ring ............................................................................................................. 218 1017503 Seal, Oil ................................................................................................................ 119 101773301 Shim, Crankshaft, 1.18mm .................................................................................... A/R20 101773302 Shim, Crankshaft, 1.25mm .................................................................................... A/R21 101773303 Shim, Crankshaft, 1.32mm .................................................................................... A/R22 101773304 Shim, Crankshaft, 1.39mm .................................................................................... A/R23 101773305 Shim, Crankshaft, 1.46mm .................................................................................... A/R24 101773306 Shim, Crankshaft, 1.53mm .................................................................................... A/R25 101773307 Shim, Crankshaft, 1.60mm .................................................................................... A/R26 101773308 Shim, Crankshaft, 1.67mm .................................................................................... A/R27 101773309 Shim, Crankshaft, 1.74mm .................................................................................... A/R28 101773310 Shim, Crankshaft, 1.11mm .................................................................................... A/R29 101773311 Shim, Crankshaft, 1.81mm .................................................................................... A/R30 101916001 Crankcase Complete, FE350 (cw) ........................................................................ 131 102430901 Crankshaft, FE350 Left-Hand, 22-Tooth (includes items 32 through 35) .............. 132 1016562 Key .................................................................................................................... 133 1017471 Rod ................................................................................................................... 234 N/A Gear, Helical ..................................................................................................... 135 N/A Gear, Spur ......................................................................................................... 1


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000200-003

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FE350 ENGINE MOUNTING

1 1010577 Bolt, Hex-Head, 5/16-18 X 1.50 ............................................................................ 42 1011697 Washer, 5/16 Flat .................................................................................................. 23 1012571 Washer, 5/16 Extra Thick Flat ............................................................................... 44 1013924 Nut, 5/16-24 Hex Head Cone ................................................................................ 105 101827101 Plate, Engine Mounting ......................................................................................... 16 101832601 Stiffener (PTO Side) .............................................................................................. 17 101832701 Stiffener (Flywheel Side) ....................................................................................... 18 101833101 Stud, M8-1.25 X 50 mm Two-Ended ..................................................................... 29 101834601 Snubber Bracket ................................................................................................... 110 101884801 Screw, 5/16-24 X 0.875 Grade-8 .......................................................................... 1011 101963401 Locknut, 5/16-18 Hex Flange ................................................................................ 412 102065901 Locknut, 3/8-16 Flanged Dimple ........................................................................... 413 102540301 Inner Frame Snubber ............................................................................................ 114 334 Washer, 3/8 Type A Flat ........................................................................................ 415 705 Screw, Cap-hex Hd 3/8-16x1.25 ........................................................................... 416 96704416 Nut Flg, M8 X 1.25 Serrated ................................................................................. 2

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FUEL, INTAKE, AND GOVERNORSYSTEMS


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18

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000496-001

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FUEL SYSTEM

1 1011988 Screw, 1/4-20 X 2.00 Phillips Truss-Head ............................................................. 12 1012649 Clamp, 0.460 Red Hose ........................................................................................ 93 1013687 Clamp, 3/8" Hose (screw type) ............................................................................. 14 1013746 Clamp, 0.301 ID Hose ........................................................................................... 25 1014116 Nut, 1/4-20 Speed ................................................................................................. 26 1014523 Pump, Impulse Fuel .............................................................................................. 17 1014524 Kit, Impulse Pump Rebuild .................................................................................... 18 1014928 Fuel Strap Assembly Rear .................................................................................... 19 1016003 Kit, Fuel Tank - Vented (includes items 10 through 16) ....................................... 110 1013746 Clamp, 0.301 ID Hose ....................................................................................... 211 1015137 Fuel Line (available by the foot) ........................................................................ A/R12 1015139 Insulation Grommet ........................................................................................... 113 1015143 Vent, Fuel Tank ................................................................................................. 114 101824401 Vent Barb .......................................................................................................... 115 101896901 Fuel Pickup w/Shut-Off Valve ............................................................................ 116 102751601 Cap, Fuel Tank, Gasoline .................................................................................. 117 1017203 Carriage Bolt ......................................................................................................... 218 101824401 Vent Barb .............................................................................................................. 119 101987701 Clamp, Plastic Tie ................................................................................................. 120 102003201 Filter, Fuel, 30 Micron ........................................................................................... 221 102865101 Fuel Line ............................................................................................................... A/R22 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 223 8248 Screw, 1/4-20 X 0.75 Truss-Head Machine .......................................................... 1

Note: Total fuel line length: 47 inches (119.4 cm)


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000082-003

6

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12

85

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EG8



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FUEL TANK WITH FUEL LEVEL SENDING UNIT

1 1016004 Tank Kit w/Sending Unit (includes items 2 through 6) ........................................... 12 1013746 Clamp, 0.301 ID Hose ....................................................................................... 23 1015137 Fuel Line (available by the foot) ........................................................................ 14 101824401 Vent Barb .......................................................................................................... 25 101896901 Fuel Pickup w/Shut-Off Valve ............................................................................ 16 N/A Fuel Tank with Sending Unit (includes items 7 through 14) .............................. 17 1013461 Screw, #10-16 Hex-Head Hi-Lo .................................................................... 58 **** Sending Unit, Fuel Level * ............................................................................ 19 1015139 Insulation Grommet ...................................................................................... 110 1015143 Vent, Fuel Tank ............................................................................................. 111 N/A Fuel Tank with Vent and Sending Unit Hole ................................................. 112 N/A Wire Assembly #16 Black ............................................................................. 113 102522001 Gasket, Rubber ............................................................................................ 114 102751601 Cap, Fuel Tank, Gasoline ............................................................................. 115 8797 Nut, #10-32 Brass Hex .......................................................................................... 1

**** Special order item available upon request.

* Note: Must replace fuel sending unit gasket when servicing thiscomponent.


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000212-001

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CARBURETOR ASSEMBLY – FE350

1 101642575 Jet, Altitude, # 75 .................................................................................................. A/R2 101642578 Jet, Altitude, # 78 .................................................................................................. A/R3 101642580 Jet, Altitude, # 80 .................................................................................................. A/R4 101642582 Jet, Altitude, # 82 .................................................................................................. A/R5 101905901 Carburetor, FE350D (includes items 6 through 15) .............................................. 16 101642585 Jet, Altitude, # 85 .............................................................................................. 17 1016437 Gasket, Carburetor Bowl OHV .......................................................................... 18 1016486 Float Assembly ................................................................................................. 19 1016501 Screw Assembly ............................................................................................... 110 1016585 Bolt .................................................................................................................... 111 1017461 Chamber Assembly, Float (includes item 12) ................................................... 112 1016499 Screw Assembly ........................................................................................... 113 101973101 Jet, #40 Pilot ..................................................................................................... 114 101973301 Nozzle, Main ..................................................................................................... 115 N/A Assembly, Pilot Air Screw ................................................................................. 1

Note: 101642585 for 0 - 3,000 feet; 101642582 for 3,000 - 5,000 feet;101642580 for 5,000 - 8,000 feet; 101642578 for 8,000 - 10,000 feet;101642575 for 10,000 feet and higher.


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000214-001

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CARBURETOR INSTALLATION – FE350

1 1013746 Clamp, 0.301 ID Hose ........................................................................................... 12 1015137 Fuel Line (available by the foot) ............................................................................ A/R3 1016438 Gasket, Carb To Intake Manifold ........................................................................... 14 1016440 Gasket, Engine to Insulator ................................................................................... 15 1016441 Gasket, Sprg Brkt To Carb OHV ........................................................................... 16 1016444 Bracket, Throttle Spring Return ............................................................................. 17 1016480 Pipe, Intake Manifold ............................................................................................. 18 101648102 Insulator, Carburetor ............................................................................................. 19 101649002 Stud, M6-1.00 Two-Ended .................................................................................... 210 1016547 Nut ........................................................................................................................ 211 1016572 Tube, Crankcase Vent ........................................................................................... 112 1016582 Spring, Throttle Return .......................................................................................... 113 1017466 Clamp .................................................................................................................... 214 101973401 Gasket, Insulator To Bracket ................................................................................. 1


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000215-001

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GOVERNOR AND ACCELERATOR CABLES

1 1011697 Washer, 5/16 Flat .................................................................................................. 12 1012285 Screw, 1/4 X 0.625 Hex-Head ............................................................................... 43 1012830 Screw, M8-125 X 22 Hex-Head ............................................................................ 14 1013700 Clamp .................................................................................................................... 25 101584502 Bracket, Governor Cable Snap-In ......................................................................... 16 1016546 Nut ........................................................................................................................ 27 101832202 Bracket, Rear Governor Cable Snap-In ................................................................ 18 101832302 Bracket, Rear Accelerator Cable Snap-In ............................................................. 19 102336001 Cable, Governor, Snap-In ..................................................................................... 110 102336101 Cable, Accelerator, Snap-In .................................................................................. 111 7174 Lockwasher, 5/16 Split .......................................................................................... 1


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29

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22

4

5

2

3

18

15

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9

14

17

16

11

8

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1226

26

21

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2223

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27

28

28

24

27

28

28

000216-001

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D

INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY

1 1015752 Screw, #12-16 X 0.625 Hi-Lo ................................................................................ 32 101805701 Button Assembly, Choke (includes items 3 through 5) .......................................... 13 101811401 Lever, Choke ..................................................................................................... 14 101811501 Guide, Choke Lever .......................................................................................... 15 101856201 Compression Spring .......................................................................................... 16 101821501 Assembly, Air Box (includes items 7 through 13) .................................................. 17 1015426 Filter, Air ............................................................................................................ 18 101804301 Screw, #8 X 0.500, Hex-Head Hi-Lo ................................................................. 29 101811901 Bottom, Air Box ................................................................................................. 110 101881701 Washer, #8 Stainless-Steel Flat ........................................................................ 211 101921501 Seal, Intake ....................................................................................................... 112 101925701 Latch, Wireform ................................................................................................. 213 101972801 Top Assy, Air Box (includes items 14 through 20) ............................................. 114 N/A Valve, Choke ................................................................................................ 115 N/A Top, Air Box .................................................................................................. 116 N/A O-Ring, 5/16 ................................................................................................. 117 N/A O-Ring, 3/8 ................................................................................................... 118 101812301 Spring, Extension Return .............................................................................. 119 101813001 Retaining Ring 0.25, Shaft ........................................................................... 120 101917601 Lever, Choke ................................................................................................ 121 101837101 Hose, Air Intake ..................................................................................................... 122 101850301 Screw, #12-16 X 0.50 Washer-Head Hi-Lo ........................................................... 423 101917701 Choke Positioner ................................................................................................... 124 101958101 Duct Assembly ...................................................................................................... 125 N/A Tape Kit, Air Duct Repair ....................................................................................... A/R26 101971301 Clamp, 1.58" ID Hose ........................................................................................... 227 1606 Rivet, 3/16 X .500 Alum Pop ................................................................................. 228 183 Washer, #10 Type A Flat ....................................................................................... 429 332 Washer, 1/4 Type A Narrow Flat ........................................................................... 3

Note: Item 25 is not illustrated.

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EXHAUST SYSTEM


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000209-001

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EXHAUST SYSTEM – FE350 ENGINE

1 1012528 Nut, M8-1.25 Hex .................................................................................................. 22 1012830 Screw, M8-125 X 22 Hex-Head ............................................................................ 13 1013734 Lockwasher, 8mm Split ......................................................................................... 24 1015814 Bracket, Muffler Mounting ..................................................................................... 15 1016904 Gasket, Exhaust .................................................................................................... 16 1017689 Clamp, 5" Muffler Hose ......................................................................................... 17 101859401 Exhaust System, FE350 ....................................................................................... 18 1241 Washer, 5/16 Type A Flat ...................................................................................... 19 332 Washer, 1/4 Type A Narrow Flat ........................................................................... 210 451 Lockwasher, 1/4 Helical Split ................................................................................ 211 7174 Lockwasher, 5/16 Split .......................................................................................... 112 7847 Screw, 1/4-20 X 0.75 Hex-Head Cap .................................................................... 2

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TORQUE CONVERTER


GE

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34

35

36

1

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33

32

30

6

7

5

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1314

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12

27 11

9

1726

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2

1819

2520

212322

24

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8

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DRIVE CLUTCH

1 101833906 Drive Clutch Assy. FE 350/272 (includes items 2 through 28) .............................. 12 1014049 Bearing, Idler ..................................................................................................... 13 1014050 Retainer, Spring ................................................................................................ 14 1014052 Movable-Face Assembly (includes items 5 through 7) ..................................... 15 N/A Drive Clutch Movable Face .......................................................................... 16 1014055 Retainer ........................................................................................................ 17 N/A Bushing, Split, Drive Clutch .......................................................................... 18 1014056 Ring, Spiral Backup ........................................................................................... 29 1014057 Ring, 0.810" Internal Retaining ......................................................................... 110 1014058 Washer, Thrust .................................................................................................. 111 1014059 Drive Hub Assy, Drive Clutch ............................................................................ 112 1014453 Kit, Drive Clutch Button (includes items 13 through 16) ................................... 113 1014062 Driver, Drive Clutch ...................................................................................... 314 1014287 Spring, Drive Button ..................................................................................... 315 183 Washer, #10 Type A Flat .............................................................................. 316 8450 Screw, #10-24 X 0.50 Hex-Head .................................................................. 317 1016289 Spacer, Fixed Face Shaft .................................................................................. 118 1016801 Kit, Drive Clutch Weight (includes items 19 through 25) ................................... 119 1014063 Screw, 1/4-20 X 1.00 Hex Head ................................................................... 620 N/A Pin, 0.3752 X 1.50 Dowel ............................................................................. 321 1014065 Washer, 0.38" ID Delrin Flat ......................................................................... 622 N/A Clutch Weight, Secondary ............................................................................ 323 N/A Washer ......................................................................................................... 624 1016201 Washer, Wave .............................................................................................. 325 N/A Weight, Primary ............................................................................................ 326 1016901 Spring, Drive Clutch .......................................................................................... 127 N/A Cap Plug ........................................................................................................... 328 101929802 Kit, Fxd Face Dr Asm Fe290/350 (includes items 29 and 30) .......................... 129 N/A Desiccant Bag (Not Shown) ......................................................................... 130 N/A Assembly, Fixed-Face Drive (includes items 31 through 33) ....................... 131 N/A Fixed Face Assembly, Drive Clutch ......................................................... 132 1014288 Screw, 5/16-18 X 0.75 Thread-Forming ................................................... 333 N/A Pulley, Clutch ........................................................................................... 134 101916701 V-Belt .................................................................................................................... 135 103345701 Screw 3/8-24x5.5 Hex Loc Ptch ............................................................................ 136 808 Washer, 3/8 Type B Flat ........................................................................................ 1

Note: Item 29 not shown.


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DRIVE BELT – FE350

1 1017188 Belt, Drive (FE350) ............................................................................................... 1


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000219-001

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DRIVEN CLUTCH

1 101834001 Assembly, Driven Clutch (includes items 2 through 10) ........................................ 12 1014070 Fixed Face Assy, Driven Clutch ........................................................................ 13 1014072 Movable-Face Assembly with Bushing ............................................................. 14 1014078 Key, Driven Clutch ............................................................................................ 15 1014080 Ring, Retaining ................................................................................................. 16 1014454 Kit, Driven Clutch Button (includes items 7 and 8) ............................................ 17 1012836 Screw, #8-32 X 3/4 Socket-Head Cap .......................................................... 38 N/A Button, Drive ................................................................................................. 39 1017686 Cam, Driven Clutch ........................................................................................... 110 101836201 Spring, Driven Clutch, Reversed ....................................................................... 111 AM10419 Kit, Clutch Repair (includes items 12 through 14) ................................................. 112 101833401 Key, 3/16 Sq X 1.50" ......................................................................................... 113 N/A Washer, Driven Clutch ...................................................................................... 114 102242101 Screw, 5/16-18 X 3/4 Hex-Head with Patch ...................................................... 1

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TRANSAXLE AND FNR SHIFTER –GASOLINE VEHICLE


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6

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7

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4

32

2825

20 24

14

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26

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11

22

18

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000220-001

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TRANSAXLE – GASOLINE VEHICLES,GEAR CASES AND BRACKETS

1 1010954 Stud, 1/4-28 X 0.560 Ball ...................................................................................... 12 1012285 Screw, 1/4 X 0.625 Hex-Head ............................................................................... 33 1013061 Locknut, #10-32 Nylon Insert ................................................................................ 14 1014007 Washer, 1/4 Flat .................................................................................................... 15 1016341 Lever, Transmission Shift ...................................................................................... 16 1017082 Screw, #10-32 X 0.75, Hex-Head Machine ........................................................... 17 1017231 Key, Woodruff ........................................................................................................ 18 101833601 Transaxle, 11.77 Ratio (includes items 9 through 27) ........................................... 19 1012711 Breather ............................................................................................................ 110 1012752 Roll Pin .............................................................................................................. 111 1012896 Pin, Dowel ......................................................................................................... 212 1013760 Fill Plug ............................................................................................................. 213 1016432 Gasket, Drain Plug ............................................................................................ 114 1016513 Washer, M6 Flat ................................................................................................ 115 101890101 Lever, Change ................................................................................................... 116 101890201 Shaft - Change .................................................................................................. 117 101890501 Gear Case (driver side) ..................................................................................... 118 101890601 Gear Case (passenger side) ............................................................................. 119 101891301 Arm Pivot .......................................................................................................... 120 101892901 Washer .............................................................................................................. 121 101893801 Washer .............................................................................................................. 122 101926901 Screw, M8-1.25 X 40mm Hex-Head ................................................................. 1523 101927101 Seal, Oil ............................................................................................................ 124 101927201 Seal, Oil ............................................................................................................ 125 101927301 Snap Ring ......................................................................................................... 126 101928601 Pin, Cotter ......................................................................................................... 127 101928701 Liquid Gasket (Transaxle case) ........................................................................ A/R28 101834801 Arm, Governor ...................................................................................................... 129 101886101 Screw, 1/4-20 X 1.00 Square-Head ...................................................................... 130 102045901 Bracket, Shifter ...................................................................................................... 131 183 Washer, #10 Type A Flat ....................................................................................... 132 8233 Locknut, 1/4-20 Nylon Insert ................................................................................. 133 8717 Locknut, 1/4-28 Nylon Insert ................................................................................. 1


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19

14

10

31

8

715

1327

2028 13

3

12

9

54

242

3

22

2813

26

67

3217

18

1625

1131

23

121

21

2 3330

29

32

000221-001

EG11



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D

TRANSAXLE – GASOLINE VEHICLES,TRANSMISSION AND GEAR REDUCTION

1 1012714 Oil Seal ................................................................................................................. 12 1012740 Synchro Insert ....................................................................................................... 33 1012741 Synchro Spring ...................................................................................................... 24 1012747 Shifter Ball ............................................................................................................. 15 1012748 Shifter Spring ........................................................................................................ 16 1016337 Washer, Thrust ...................................................................................................... 17 1016338 Washer, Spring ...................................................................................................... 28 101889401 Guide .................................................................................................................... 19 101890001 Fork - Shift ............................................................................................................. 110 101891601 Sleeve, Governor .................................................................................................. 111 101891901 Gear, Cluster ......................................................................................................... 112 101892001 Rod, Shift .............................................................................................................. 113 101892201 Plate, Thrust .......................................................................................................... 314 101892301 Governor Assembly .............................................................................................. 115 101892401 Gear, Spur ............................................................................................................. 116 101892501 Gear, Helical (61 Tooth) ........................................................................................ 117 101892601 Gear, Helical (17 Tooth) ........................................................................................ 118 101893201 Key Sunk ............................................................................................................... 119 101893901 Washer .................................................................................................................. 120 101927501 Needle Bearing ..................................................................................................... 121 101927601 Needle Bearing ..................................................................................................... 322 101927701 Pin, .116" Dia X 0.264 Dowel ................................................................................ 123 101927901 Sleeve, Synchro .................................................................................................... 124 101928001 Hub, Synchro Clutch ............................................................................................. 125 101928101 Bearing, Ball .......................................................................................................... 126 101980801 Gear Assembly, 16-Degree Synchro (25 Tooth) ................................................... 127 101980901 Gear Assembly, 16-Degree Rear Synchro (28 Tooth) ........................................... 128 101981001 Ring, 16-Degree Synchronizer .............................................................................. 229 102453001 Shaft, Trans, with Circlip ....................................................................................... 130 102453101 Circlip .................................................................................................................... 131 7335 Bearing .................................................................................................................. 232 AM10080 Bearing, Ball, Sealed ............................................................................................ 233 AM10081 Bearing, Ball, Sealed ............................................................................................ 1

Note: Items listed on this page are components of the unitizedtransaxle.


GE

11

D

8

27

6

28

2324

2

1

25

2

22

5

1

25

3

20

26

28

21

4

27

7

16

1417

15

18

19

4

13

12

9

11

10

000222-001

EG11



1 2 3 4

QTY

D

TRANSAXLE – GASOLINE VEHICLES,DIFFERENTIAL AND AXLES

1 1013770 Differential Idler Gear ............................................................................................ 22 1013771 Gear, Differential ................................................................................................... 23 1013772 Pin, Differential ...................................................................................................... 14 1013794 Axle Shaft Oil Seal ................................................................................................ 25 N/A Dowel Pin .............................................................................................................. 16 101890901 Pipe ....................................................................................................................... 17 101891001 Pipe ....................................................................................................................... 18 101891401 Axle Assembly, Passenger Side (includes items 9 through 13) ............................ 19 1011291 Outer Axle, Tube Bearing .................................................................................. 110 1013787 Lug Stud ............................................................................................................ 411 1013792 Circlip Type C .................................................................................................... 112 1014207 Bushing ............................................................................................................. 113 1016672 Retaining Ring .................................................................................................. 114 101891501 Axle Assembly, Driver-Side (includes items 15 through 19) ................................. 115 1011291 Outer Axle, Tube Bearing .................................................................................. 116 1013787 Lug Stud ............................................................................................................ 417 1013792 Circlip Type C .................................................................................................... 118 1014207 Bushing ............................................................................................................. 119 1016672 Retaining Ring .................................................................................................. 120 101892701 Gear, Helical ......................................................................................................... 121 101910501 Kit, Differential Gear Case (includes items 22 through 25) ................................... 122 1013768 Differential Gear Case, Left-Hand ..................................................................... 123 1013769 Differential Gear Case, Right-Hand .................................................................. 124 1013773 Plate, Thrust (Differential Gear) ........................................................................ 125 1013774 Plate, Thrust (Idler Gear) .................................................................................. 226 101928301 Screw, M8-1.25 X 35mm Hex Head ...................................................................... 827 102031901 Bolt, M10 X 1.5 X 30mm ....................................................................................... 1428 7330 Inner Axle Tube Bearing ....................................................................................... 2

Note: Items listed on this page are components of the unitizedtransaxle.


GE

11

D

000573-001

210

6

118

5

43 97

6

EG11



1 2 3 4

QTY

D

FORWARD/REVERSE SHIFTER CABLE

1 N/A Installation, Shifter, FNR (includes items 2 through 11) ........................................ 12 1012333 Joint, #10-32 Ball .............................................................................................. 13 101963401 Locknut, 5/16-18 Hex Flange ............................................................................ 34 102376001 Knob, Fnr ......................................................................................................... 15 103295101 Brkt, Spt, Cable End, Fnr .................................................................................. 16 103295201 Cable, Trans, Ball End, 1550mm ...................................................................... 17 1241 Washer, 5/16 Type A Flat .................................................................................. 38 304 Screw, 1/4-20 X 1.0 Hex-Head Cap .................................................................. 29 7173 Screw, 5/16-18 X 0.75 Hex-Head Cap .............................................................. 310 7893 Nut, #10-32 Hex ................................................................................................ 111 8233 Locknut, 1/4-20 Nylon Insert ............................................................................. 2


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3

1

000366-001

EG11



1 2 3 4

QTY

D

DIFFERENTIAL GUARD

1 101926901 Screw, M8-1.25 X 40mm Hex-Head ..................................................................... 42 101932902 Diff Guard Unitized Kit (Includes Instructions) (includes item 3) ........................... 13 N/A Guard, Unitized Differential ............................................................................... 1

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GE

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ELECTRICAL SYSTEM –ELECTRIC VEHICLES


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2

3

4

000606-002


12GED5

1

000606-002


GE

12


D

EG12



1 2 3 4

QTY

D

WIRING – ELECTRIC VEHICLE

1 101795701 Asm, Wire, #6blk 13in ........................................................................................... 52 101903001 Wire Assembly #6 Yellow ...................................................................................... 13 101968701 Wire Assy, #6 White .............................................................................................. 14 101978001 Wire Assy, #6 Green ............................................................................................. 15 102199601 Wire Assy, #6 Red ................................................................................................. 16 103221801 Asm, Wire Harness, Electric ................................................................................. 1


GE

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6

4

3

1

2

10

7

5

15

98

11

1217

1416

13

19

20

18

000073-001

EG12



1 2 3 4

QTY

D

HEADLIGHTS

1 101988001 Headlight Assembly, Driver-Side Single Beam (includes items 2 through 10) ...... 12 1013461 Screw, #10-16 Hex-Head Hi-Lo ........................................................................ 23 1016880 Headlight Bezel, Left ......................................................................................... 14 1017 Nut, #10-24 Stainless-Steel Hex Machine ......................................................... 25 1017062 Turn Signal Lens Assy ...................................................................................... 16 1017064 Mounting Bracket .............................................................................................. 27 1017065 Retainer, Headlight ........................................................................................... 18 101987901 Connector Harness Assembly, Headlight ......................................................... 19 101988101 Bulb, Headlight .................................................................................................. 110 101988201 Lens, Headlight ................................................................................................. 111 101988002 Headlight Assy, Passenger-Side Single Beam (includes items 12 through 20) .... 112 1013461 Screw, #10-16 Hex-Head Hi-Lo ........................................................................ 213 1016879 Headlight Bezel, Right ...................................................................................... 114 1017 Nut, #10-24 Stainless-Steel Hex Machine ......................................................... 215 1017062 Turn Signal Lens Assy ...................................................................................... 116 1017064 Mounting Bracket .............................................................................................. 217 1017065 Retainer, Headlight ........................................................................................... 118 101987901 Connector Harness Assembly, Headlight ......................................................... 119 101988101 Bulb, Headlight .................................................................................................. 120 101988201 Lens, Headlight ................................................................................................. 1


GE

12

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4

5

1

2

3

000243-001

EG12



1 2 3 4

QTY

D

MOTOR CONTROLLER OUTPUT REGULATOR (MCOR)

1 1015752 Screw, #12-16 X 0.625 Hi-Lo ................................................................................ 22 101920101 Kit, 3-Pin Wedge Lock ........................................................................................... 13 101936801 Kit, 2-Pin Wedge Lock ........................................................................................... 14 102101001 Bar, Drive, Cast ..................................................................................................... 15 102101101 MCOR ................................................................................................................... 1


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8

4

9

6

7

10

1

11

3

2

5

000369-001

EG12



1 2 3 4

QTY

D

BATTERY CHARGER RECEPTACLE

1 101801001 Plate, Receptacle Backing .................................................................................... 12 101802101 Fuse and Receptacle Assembly (includes items 3 through 10) ............................ 13 1017705 Screw, #8 X 5/8 Phillips Pan-Head Type AB ..................................................... 34 101796501 Receptacle ........................................................................................................ 15 101796801 Fuse Assembly (includes item 6) ...................................................................... 16 1013061 Locknut, #10-32 Nylon Insert ....................................................................... 27 101894901 Fuse, 3/8-Amp .................................................................................................. 18 N/A Wire Assembly, Sense Lead, Gray ................................................................... 19 N/A Wire Assembly, #10 Red ................................................................................... 110 N/A Wire Assembly, #10 Black ................................................................................ 111 101832001 Screw, #7-19 X 0.625 Phillips Pan-Head Tap ....................................................... 4


GE

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7

5

3

4

2

8

1

6

000241-002

EG12



1 2 3 4

QTY

D

BATTERIES, ELECTRIC VEHICLE

1 1011697 Washer, 5/16 Flat .................................................................................................. 82 1014304 Nut, 5/16-18 Stainless-Steel Hex .......................................................................... 83 1015072 Locknut, 5/16-18 Nylon Insert ............................................................................... 84 101795701 Asm, Wire, #6blk 13in ........................................................................................... 35 102511301 Battery, Ventmaster 12-Volt (Wet) ......................................................................... 46 102511302 Battery, Ventmaster 12-Volt (Dry, also known as moist) ....................................... 47 102777401 Battery Hold-Down ................................................................................................ 48 102832601 Bolt, Battery, J- ...................................................................................................... 8


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1

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4

3

000605-001

EG12



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QTY

D

TOW/RUN SWITCH

1 N/A Tow Switch Assembly (includes items 2 through 4) .............................................. 12 101908101 Switch Assembly, Tow/Run ............................................................................... 13 101908401 Boot, Switch ...................................................................................................... 14 101922501 Bracket, Tow/Run Switch Mounting .................................................................. 1


GE

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65

3

1

4

2

000341-001

EG12



1 2 3 4

QTY

D

HOUR METER

1 1012285 Screw, 1/4 X 0.625 Hex-Head ............................................................................... 12 1013547 Hour Meter Bracket ............................................................................................... 13 1014540 Screw, #6-32 X 3/8 Taptite .................................................................................... 34 1016877 Hour Meter ............................................................................................................ 15 N/A Wire Assembly #18 Yellow .................................................................................... 16 N/A Wire Assy, #18 Blue .............................................................................................. 1


GE

12

D

9

2120 238

332

27

28

34

5 26

2

16

2

2

25

3132 30

2919

2224

000607-002


12GED

11

1735

1312

10

36 18

157

4

3

6

14

000607-002


GE

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D

EG12



1 2 3 4

QTY

D

ELECTRICAL COMPONENTS – TURF/CARRYALL 1

1 N/A Asm, Electrical Component Box (includes items 2 through 36) ............................ 12 1012285 Screw, 1/4 X 0.625 Hex-Head ........................................................................... 93 1012528 Nut, M8-1.25 Hex .............................................................................................. 24 1013734 Lockwasher, 8mm Split ..................................................................................... 25 1014063 Screw, 1/4-20 X 1.00 Hex Head ........................................................................ 26 1014947 Resistor Assembly ............................................................................................ 17 101903001 Wire Assembly #6 Yellow .................................................................................. 18 101908703 Solenoid, 48v W/ Diode .................................................................................... 19 101965202 Plate, Component Mounting ............................................................................. 110 101968701 Wire Assy, #6 White .......................................................................................... 111 101978001 Wire Assy, #6 Green ......................................................................................... 112 101978101 Wire Assy, #10 Orange ..................................................................................... 113 101978201 Wire Assy, #10 Blue .......................................................................................... 114 102199601 Wire Assy, #6 Red ............................................................................................ 115 102240501 Bolt, Controller, Terminal ................................................................................... 316 **** Extrusion, Cover Support .................................................................................. 117 102263601 Wire Assy, #10 Black ........................................................................................ 118 103221801 Asm, Wire Harness, Electric ............................................................................. 119 103282701 Kit, Terminal Block Ground (includes items 20 through 24) .............................. 120 102259801 Terminal Block .............................................................................................. 121 102263701 Screw, #10-24 X 0.75 Phillips, Thread-Forming ........................................... 122 103282601 Wire Assembly Black #10 ............................................................................. 123 1242 Nut, 5/16-18 Hex .......................................................................................... 124 7174 Lockwasher, 5/16 Split ................................................................................. 125 103316901 Cover Asm - Controller (includes items 26 through 28) .................................... 126 101931501 Decal, Component Cover ............................................................................. 127 103316701 Cover - Controller, Deep ............................................................................... 128 103316801 Gasket - Controller Cover ............................................................................. 129 103359401 Kit, OBC, DS and Util IQ (includes items 30 through 32) .................................. 130 103282601 Wire Assembly Black #10 ............................................................................. 131 103359501 Instr Obc Ds Pre 01-28-2007 ....................................................................... 132 N/A Asm, Obc, Iq, V3.0 ....................................................................................... 133 103390201 Controller, Modified, 48v Iq ............................................................................... 134 332 Washer, 1/4 Type A Narrow Flat ....................................................................... 235 8639 Tie Wrap, 11" Nylon .......................................................................................... 136 8990 Tie Wrap, 8" Nylon ............................................................................................ 1


GE

12

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GE

13

D

ELECTRIC MOTOR


GE

13

D

14

12

10

22

24

3

34

25

6

1

16

23

13

29

31

20

21

26

332

4

30

17

32

19

6 31-

5

18

9

811

7

15

27

28

000349-002

EG13



1 2 3 4

QTY

D

MOTOR (MODEL 5BC59JBS6390) – ELECTRIC VEHICLE

1 1010934 Screw, 5/16-18 X 1.00 Hex Cap ............................................................................ 12 1014201 Screw, 1/4-20 X 2.25 Hex Cap .............................................................................. 33 101920101 Kit, 3-Pin Wedge Lock ........................................................................................... 14 102235201 Bumper, Drive Unit ................................................................................................ 15 102240104 Motor, 48-Volt Non-Skew IQ (includes items 6 through 27) .................................. 16 1017944 End Shield ......................................................................................................... 17 1017947 Hardware Package (includes items 8 through 11) ............................................ 18 1011280 Locknut, 5/16-18 ........................................................................................... 49 N/A Insulator Bushing .......................................................................................... 210 N/A Insulated Bushing ......................................................................................... 211 1241 Washer, 5/16 Type A Flat ............................................................................. 412 1017949 Screw, #6-32 X 0.480 Hex-Head ...................................................................... 213 1017950 Bearing Retainer ............................................................................................... 114 1017953 Screw, Bearing Retainer ................................................................................... 215 102265701 Kit, Bearing and Magnet (includes items 16 and 17) ........................................ 116 N/A Ball Bearing .................................................................................................. 117 N/A Magnet ......................................................................................................... 118 102265901 Motor End Shield Asm (includes items 19 through 23) ..................................... 119 102265601 Speed Sensor Assembly (includes items 20 and 21) ................................... 120 101942301 Kit, 3-Pin Wedge Lock ............................................................................. 121 N/A Sensor, Speed, without Connector .......................................................... 122 102266001 End Shield, Motor ......................................................................................... 123 102267001 Screw, #8-32 X 0.375 Hex-Head .................................................................. 124 102266101 Screw, #10 - 32 X 8.250 .................................................................................... 425 103325701 Stator Shell and Winding ................................................................................... 126 N/A Non Skew Armature .......................................................................................... 127 103337601 Brush Assembly, IQ Motor, Non-Skew (includes items 28 through 31) ............. 128 1011411 Kit, Brush Spring (ge Motor) (includes item 29) ............................................ 129 N/A Brush Spring ............................................................................................ 430 103325501 Brush Rigging, Non-Skew Motor .................................................................. 131 103325601 Brush Set, Non-Skew ................................................................................... 132 102243403 Lubricant, Moly-Teflon (Single-Use Tube) ............................................................. 133 451 Lockwasher, 1/4 Helical Split ................................................................................ 334 7174 Lockwasher, 5/16 Split .......................................................................................... 1

GE

13

D

GE

14

D

TRANSAXLE – ELECTRICVEHICLES


GE

14

D

2728

29

2

5

21

30

7

18

22

23

15

46

3

32

1131

31

31

16

1420

8

18

19

26

30

17

10

12

13

24

25

23

18

2

17

109

50.4 cm

25.3 cm

000223-002

EG14



1 2 3 4

QTY

D

TRANSAXLE – ELECTRIC VEHICLES

1 102771701 Transaxle, Electric (includes items 2 through 32) ................................................. 12 1013794 Axle Shaft Oil Seal ............................................................................................ 23 101895401 Gear Case, Left-Hand ....................................................................................... 14 101895501 Gear Case, Passenger-Side ............................................................................. 15 101897001 Screw, M8-1.25 X 60mm Hex-Head ................................................................. 116 101897201 Breather ............................................................................................................ 17 101897401 Screw, M10-1.25 X 25mm ................................................................................. 68 101897601 Pin, 11mm OD X 8.5mm ID X 10mm ................................................................ 29 101903601 Washer, Thrust .................................................................................................. 210 101903701 Washer, Thrust .................................................................................................. 211 101906901 Intermediate Shaft Assembly ............................................................................ 112 101922101 Pin, 15.99mm X 88.7mm Dowel ....................................................................... 113 101923001 Gear, Differential Idler ....................................................................................... 214 101923201 Gasket ............................................................................................................... 215 101923501 Seal, Lip ............................................................................................................ 116 101923701 Shaft, Input ........................................................................................................ 117 101923901 Gear, Differential ............................................................................................... 218 101928701 Liquid Gasket (Transaxle case) ........................................................................ A/R19 101972101 Plug, M14-1.5 X 12mm Magnetic ...................................................................... 120 101972201 Plug, M14-1.5 X 12mm Hex .............................................................................. 121 102356601 Housing, Differential, 6 Bolt .............................................................................. 122 102356801 Gear, Differential Output, 6-Bolt ........................................................................ 123 102357001 Screw, Flg Hd M10 X 1.5 X 30 .......................................................................... 1024 102886301 Axle Assembly, Driver-Side (includes item 25) ................................................. 125 101922201 Lug Stud ....................................................................................................... 426 102886401 Tube, Axle, Driver-Side ..................................................................................... 127 102886501 Axle Assembly, Passenger-Side (includes item 28) .......................................... 128 101922201 Lug Stud ....................................................................................................... 429 102886601 Tube, Axle, Passenger-Side ............................................................................. 130 7330 Inner Axle Tube Bearing ................................................................................... 231 7335 Bearing .............................................................................................................. 332 7336 Bearing .............................................................................................................. 1


GE

14

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000365-001

5

4

EG14



1 2 3 4

QTY

D

DIFFERENTIAL GUARD

1 101611402 Differential Guard Kit (includes items 2 through 4) ............................................... 12 N/A Kit - Support Brace ............................................................................................ 23 101936101 Screw, M10-1.50 X 60mm Hex Cap .................................................................. 24 N/A Guard, Elect.axle Differential ............................................................................ 15 102357001 Screw, Flg Hd M10 X 1.5 X 30 .............................................................................. 3

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14

D

GE

15

D

BATTERY CHARGER


GE

15

D

000291-003

25

6

21

12

13

5

22

8 10

97

11

191715

181614

24

321

23

20

4

4

EG15



1 2 3 4

QTY

D

POWERDRIVE 3 BATTERY CHARGER, DOMESTIC

1 103499101 Chgr, Pd3 Stnry, 9Dc/6'Ac' .................................................................................... 12 103499102 Chgr, Pd3 Stnry, 12Dc/9'Ac' ................................................................................... 13 103499103 Chgr, Pd3 Stnry, 20Dc/9'Ac'(includes items 4 through 25) .................................... 14 1015914 Rectifier with Heatsink Assembly ...................................................................... 25 102273701 PD2 Fuse Asm .................................................................................................. 16 102273801 PD2 Ammeter ................................................................................................... 17 103428501 Kit, PD3 Cordset - AC 80" (includes item 8) ..................................................... 18 102273901 PD2 AC Cord Bushing .................................................................................. 19 103428601 Kit, PD3 Cordset, - AC 114" (includes item 10) ................................................. 110 102273901 PD2 AC Cord Bushing .................................................................................. 111 103428701 Asm, PD3 Board Relay (includes item 12) ........................................................ 112 103429701 PD3 Plastic Stand-Offs ................................................................................. 213 103428801 PD3 Transformer ............................................................................................... 114 103429001 PD3 Cordset - DC 113" (includes item 15) ........................................................ 115 1012098 Bushing, DC Cord ........................................................................................ 116 103429101 PD3 Cordset - DC 154" (includes item 17) ....................................................... 117 1012098 Bushing, DC Cord ........................................................................................ 118 103429201 PD3 Cordset - DC 205" (includes item 19) ....................................................... 119 1012098 Bushing, DC Cord ........................................................................................ 120 103429301 Asm, PD3 Case (includes items 21 and 22) ..................................................... 121 103434001 Asm, PD3 Legs ............................................................................................ 122 103439901 PD3Case Top (Includes Handle) .................................................................. 123 103429501 Kit, PD3 Hardware ............................................................................................ 124 103429601 Kit, PD3 Wires ................................................................................................... 125 CCX8506 Circuit Breaker, 15-Amp/120-Volt ...................................................................... 1


GE

15

D

421

6

19

8

18

15 14

2012

12

13

17

11

11

5

7

9 10

000291-001

EG15



1 2 3 4

QTY

D

POWERDRIVE 2 BATTERY CHARGER (MODEL 22110),DOMESTIC

1 N/A 48-V/13-A PowerDrive 2 (9-ft. DC, 6-ft. AC) ......................................................... 12 N/A 48-V/13-A PowerDrive 2 (12-ft. DC, 9-ft. AC) ....................................................... 13 N/A 48-V/13-A PowerDrive 2 (20-ft. DC, 9-ft. AC) (includes items 4 through 21) ........ 14 1012098 Bushing, DC Cord ............................................................................................. 15 101828601 Relay, 48-Volt .................................................................................................... 16 101828801 Cord, AC, 80-Inch (203 cm) .............................................................................. 17 101828802 Cord, AC, 108-Inch (274 cm) ............................................................................ 18 101828904 PD2 DC Cordset, 113-inch ................................................................................ 19 101828905 PD2 DC Cordset, 154-inch ............................................................................... 110 101828906 Pd2 Dc Cordset 250 Inch .................................................................................. 111 102273201 PD2 Case (includes item 12) ............................................................................ 112 7577 Screw, #10 X 0.50 Phillips Pan-Head ........................................................... 1213 102273301 PD2 Transformer Asm ...................................................................................... 114 102273401 PD2 Heatsink .................................................................................................... 115 102273501 PD2 Diode Bridge w/Film .................................................................................. 116 102273601 PD2 Wire Asm .................................................................................................. 117 102273701 PD2 Fuse Asm .................................................................................................. 118 102273801 PD2 Ammeter ................................................................................................... 119 102273901 PD2 AC Cord Bushing ...................................................................................... 120 102274001 PD2 Handle ....................................................................................................... 121 CCX8506 Circuit Breaker, 15-Amp/120-Volt ...................................................................... 1

Note: Item 16 not shown. Level 1 Battery Charger part numbers includeone AC and one DC cord. They do not include all of the level 2 cordslisted.


GE

15

D

9

8

6

4

20

12 7

11

9

18

17

10

5

19

13

14 15 16

000351-001

EG15



1 2 3 4

QTY

D

POWERDRIVE BATTERY CHARGER (MODEL 17930),DOMESTIC

1 101802201 48V/17A PowerDrive (9-ft DC, 6-ft AC Cord) ........................................................ 12 101802202 48V/17A PowerDrive (12-ft DC, 9-ft AC Cord) ...................................................... 13 101802203 48V/17A PowerDrive (20-ft DC, 9-ft AC Cord) (includes items 4 through 20) ....... 14 1012098 Bushing, DC Cord ............................................................................................. 15 1012101 Fuse Assembly ................................................................................................. 16 1015914 Rectifier with Heatsink Assembly ...................................................................... 17 1015917 Bushing, AC Cord ............................................................................................. 18 **** Transformer, Battery Charger ........................................................................... 19 101828301 Case Assembly ................................................................................................. 110 **** Ammeter ........................................................................................................... 111 101828601 Relay, 48-Volt .................................................................................................... 112 101828801 Cord, AC, 80-Inch (203 cm) .............................................................................. 113 101828802 Cord, AC, 108-Inch (274 cm) ............................................................................ 114 101828901 Cord, DC, 113-Inch (287 cm) ............................................................................ 115 101828902 Cord, DC, 154-Inch (391 cm) ............................................................................ 116 101828903 Cord, DC, 250-Inch (635 cm) ............................................................................ 117 101831101 Wire Assembly Kit ............................................................................................. 118 101914401 Assembly, Voltage Suppressor ......................................................................... 119 7577 Screw, #10 X 0.50 Phillips Pan-Head ............................................................... 1020 CCX8506 Circuit Breaker, 15-Amp/120-Volt ...................................................................... 1


Note: Level 1 Battery Charger part numbers include one AC and oneDC cord. They do not include all of the level 2 cords listed.


GE

15

D

1518

19

12

8

7

4

20

3

14

106

13

17

19

16

5

9

11

000352-001

EG15



1 2 3 4

QTY

D

POWERDRIVE BATTERY CHARGER (MODEL 18780),EXPORT

1 101831503 Battery Charger, 48-Volt DC (8.5-ft DC, 6-ft AC) ................................................... 12 101831504 Battery Charger, 48-Volt DC (12-ft DC, 9-ft AC) (includes items 3 through 20) .... 13 1012098 Bushing, DC Cord ............................................................................................. 14 1012101 Fuse Assembly ................................................................................................. 15 1015914 Rectifier with Heatsink Assembly ...................................................................... 16 1015917 Bushing, AC Cord ............................................................................................. 17 **** Ammeter ........................................................................................................... 18 101828901 Cord, DC, 113-Inch (287 cm) ............................................................................ 19 101828902 Cord, DC, 154-Inch (391 cm) ............................................................................ 110 101831701 Cord, AC, 80-Inch (203 cm), without Plug ........................................................ 111 **** Cord, AC, 118-Inch (203 cm), without Plug ....................................................... 112 101838201 Transformer, Export Battery Charger ................................................................ 113 101838301 Relay, Export Charger ....................................................................................... 114 101838401 Circuit Breaker .................................................................................................. 215 101838501 Kit, Wire Assembly ............................................................................................ 116 101838601 Four-Position Switch ......................................................................................... 117 **** Mounting Bracket, Relay ................................................................................... 118 101914401 Assembly, Voltage Suppressor ......................................................................... 119 N/A Case, Charger ................................................................................................... 120 7577 Screw, #10 X 0.50 Phillips Pan-Head ............................................................... 10




GE

15

D

14

15

5

63

8

10

15

12

17

16

18

11

4

19

20

21

9

13

7

000353-001

EG15



1 2 3 4

QTY

D

POWERDRIVE BATTERY CHARGER (MODEL 20310),EUROPEAN

1 101956201 Battery Charger, 48-Volt w/ 4-Position Switch (8.5-ft DC) ..................................... 12 101956202 Battery Charger, 48-Volt w/ 4-Pos. Switch (12-ft DC) (includes items 3 through 19) 13 1012098 Bushing, DC Cord ............................................................................................. 14 1012101 Fuse Assembly ................................................................................................. 15 1015914 Rectifier with Heatsink Assembly ...................................................................... 16 101828901 Cord, DC, 113-Inch (287 cm) ............................................................................ 17 101828902 Cord, DC, 154-Inch (391 cm) ............................................................................ 18 101838401 Circuit Breaker .................................................................................................. 29 101838601 Four-Position Switch ......................................................................................... 110 101973501 Receptacle, AC Cord ........................................................................................ 111 101976601 Ammeter with Mounting Bracket ....................................................................... 112 101987501 Relay ................................................................................................................. 113 N/A Wire, Jumper ..................................................................................................... 114 N/A Case, Charger ................................................................................................... 115 **** Transformer, European Battery Charger ........................................................... 116 **** Suppressor, AC Voltage .................................................................................... 117 **** Assembly, Wire ................................................................................................. 118 **** Limiter, Current ................................................................................................. 119 7577 Screw, #10 X 0.50 Phillips Pan-Head ............................................................... 1020 101958201 Cord, UK, AC, Battery Charger ............................................................................. 121 101958301 Cord, European AC, Battery Charger ................................................................... 1



GE

15

D

GE

16

D

MAINTENANCE ANDSERVICE TOOLS


GE

16

D

1 4 5

7 8

6

9

10 11

16 17

2 3

1918

12

15

13

14

EEG16



1 2 3 4

QTYELEC

QTYGAS

QTYDIESEL

D

MAINTENANCE AND SERVICE TOOLS

The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline, electric, and/ordiesel vehicles, both past and present models. Be sure to carefullyexamine the tool list for applicability to your vehicle before ordering.

1 101871001 Accelerator Pedal Adjustment Tool ................................................. 1 12 101813202 Adhesive, Guide Ring, 3-Gram Tube .............................................. 13 101641202 Arbor ............................................................................................... 14 101831901 Battery Discharge Machine, 36/48 Volt ........................................... 15 1014305 Battery Terminal Protector Spray .................................................... 1 1 16 1011767 Battery Thermometer ...................................................................... 1 1 17 1016417 Bearing and Oil Seal Remover Assembly ....................................... 1 1 18 1016416 Bearing Driver Set ........................................................................... 1 1 19 1012811 Bearing Puller ................................................................................. 1 1 110 1012812 Bearing Puller Wedge Attachment .................................................. 1 1 111 1013582 Brake Adjustment Tool (used only on vehicles with

manually adjusted mechanical brakes) ........................................... 1 112 102555501 Brake Cable Release Tool .............................................................. 1 1 113 102249901 Brake Pedal Adjustment Tool Kit (used for the Carryall Electric

Industrial Truck only) (includes items 14 and 15)............................. 114 **** Brake Pedal Adjustment Tool ...................................................... 115 **** Brake Pedal Tension Tool ........................................................... 116 101887101 Calibration Test Module .................................................................. 117 101808401 Cam Installation Tool ....................................................................... 118 102562401 Charger Bezel Tool ......................................................................... 119 102686101 Clutch Removal Tool (for 4x4 vehicles)............................................ 1 1

Please refer to the maintenance and service manualfor proper tool application.

**** Special order item available upon request


GE

16

D

Club CarR

COMMUNICATIONDISPLAY MODULE

DISPLAY FUNCTIONS:PRESS AND HOLDBUTTON TO SHOWFUNCTION NUMBER.RELEASE BUTTON TOSHOW FUNCTION VALUE.

Func1 -Func2 -Func3 -Func4 -

Battery voltage.Energy units removed since last charge cycle.Total accumulated energy units removed.Last charge termination type (1 = Incomplete,2 = DVDT, 4 = Normal, 8 = Max. timer).

POWER

PART #17075

ONOFF

33 34 35 37

40

32312928 30

2221 23 24 25

WAR

NIN

G

26 27

20

36

38 39 41 42 43

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MAINTENANCE AND SERVICE TOOLS, CONTINUED

20 1014510 Clutch Tool Kit (includes items 21 - 27) ........................................... 121 1014498 Clutch Alignment Tool (for pre-unitized transaxle

vehicles built prior to 1997 model year) ...................................... 1 22 1014496 Drive Clutch Puller (for Kawasaki engines only) ......................... 1 23 1014497 Drive Clutch Hub Puller (for Kawasaki engines only) ................. 1 24 1014508 Driven Clutch Cam Puller (for Kawasaki engines only) .............. 1 25 1014507 Driven Clutch Puller Plug (for Kawasaki engines only) ............... 1 26 1015524 Drive Clutch Holder Tool Assembly (for Kawasaki engines only) 1 27 101809101 Press Weldment (for Kawasaki engines only) ............................ 1

28 102601501 Drive ClutchFixed Sheave Tool(for 4x4 vehicles).............................................................................. 1 1

29 102603501 Driven Clutch Spring Compression Base (for use with items 30and 31) (for 4x4 vehicles) ................................................................ 1 1

30 102605201 Driven Clutch Spring Compression Collar (for use with items 29and 31) (for 4x4 vehicles) ................................................................ 1 1

31 102606101 Driven Clutch Spring Compression Nut (for use with items 29and 30) (for 4x4 vehicles) ................................................................ 1 1

32 102607501 Drive Clutch Spider Removal Tool(for 4x4 vehicles).............................................................................. 1 1

33 101831801 Communication Display Module ..................................................... 134 101641002 Compression Gauge and Adapter .................................................. 135 1011273 Continuity Tester ............................................................................. 1 136 102773801 Cutter, Valve Seat, #122 .................................................................. 137 102773901 Cutter, Valve Seat #115.................................................................... 138 102774101 Wrench, T, #505 ............................................................................... 139 102774101 Adapter, T-Wrench ........................................................................... 140 102675401 Cutter, Valve Seat, 60 Degree (requires item 51)

(for Honda GX620 Gasoline Engines) ............................................ 141 102774201 Pilot, 6.6 MM .................................................................................... 142 102774301 Pilot, 6.62 MM .................................................................................. 143 102774401 Pilot, 6.65 MM .................................................................................. 1



GE

16

D47

48 49

56

51

58

50

44 45

57 Liquid G

asket

46

2 3

54

55

52 53

59 60 61

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44 1012151 Dry Moly Lubricant .......................................................................... 1 1 145 1016627 Flywheel Puller Kit (for Kawasaki Engines) .................................... 146 102669901 Gauge, Carburetor Float Level

(for Honda GX620 Gasoline Engines) ............................................ 147 1016418 Gear Yoke ....................................................................................... 1 1 148 101933101 Governor Shaft Installation Tool (for Kawasaki Engine Vehicles) ... 149 102169401 Hydraulic Brake Adjuster (for Turf/CA 272/472, Pioneer/XRT 1200,

Bobcat 2100, HUV 4213) ................................................................ 150 1011478 Hydrometer ..................................................................................... 1 1 151 1013593 Internal Retaining Ring Pliers .......................................................... 1 1 152 102248803 IQ Display Module (IQDM) Kit (IQ System and IQ Plus vehicles) ... 1

(includes items 54 and 55)53 102248804 IQ Display Module (IQDM-P) Kit (IQ System and IQ Plus vehicles) 1

(includes items 54 and 55)54 102251501 Adaptor, Cable ............................................................................ 155 102241502 IQDM Series 2 Cable .................................................................. 156 102241501 IQDM Series 1 Cable (replacement) ............................................... 157 101928701 Liquid Gasket (transaxle case) ....................................................... 1 1 158 102243402 Moly-Teflon Lubricant (4-oz. (113-gram) tube) ................................ 159 101997201 Paint, Touch-Up – Beige* ................................................................ 1 159 101997207 Paint, Touch-Up – Black* ................................................................ 1 159 101997212 Paint, Touch-Up – Burgundy* .......................................................... 1 159 101997211 Paint, Touch-Up – Classic Blue (Navy)* .......................................... 1 159 101997205 Paint, Touch-Up – Dark Gray* ......................................................... 1 1 159 101997209 Paint, Touch-Up – Dark Green* ...................................................... 1 1 159 101997204 Paint, Touch-Up – Gray* ................................................................. 1 1 159 101997203 Paint, Touch-Up – Red* .................................................................. 1 1 159 101997206 Paint, Touch-Up – Royal Blue (Pacific Blue)* ................................. 1 159 101997202 Paint, Touch-Up – White* ................................................................ 1 1 160 102562301 Paint, Precedent Underbody – Gray ................................................ 1 161 102587201 Paint Pen, Touch-Up, Precedent Underbody – Black ...................... 1 1


* Item 59 is not for use on Surlyn® body material, which is usedon Precedent vehicles.


GE

16

D

6362 66

68 69 70

65

71

AM10753

ON OFF

STR SPK

MAXMIN GAS

DSL

GAS/DIESELTACHOMETER

73

77 8583

75 76

72

Safety FirstNever use a vehicle that is unsafe.Inspect each day.Inspect GOOD NEED(S)

ATTENTION

Other Mechanical Problems

• Brakes• Park Brake• Steering• Accelerator• F & R Selector• Reverse Buzzer• Key Switch• Speeds• Tires• Bag Straps and Buckles

• Unusual Noise• Will Not Run• Stopped on Course• Other:•••

Damage

Cleanliness NEED(S) ATTENTION

• Right Side• Left Side• Front• Rear• Other: ______________

No Damage

• Seats• Floor Mat• Dash Compartments• Bag Well• Beverage Holders• Overall Appearance: ___________________

Date: _____________ Inspected By: _________________

Car No. ___________

(Over)

CCI 1018231

67

8684

64

74

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62 1016414 Piston Ring Compressor Kit (FE290, FE350 and FE400 engines) . 163 1016415 Piston Ring Pliers (for Kawasaki Engines) ...................................... 164 102668801 Puller, Special Use (for Kubota D722 Diesel Engines) .................... 165 1012549 Retaining Ring Pliers, 45° External ................................................. 1 1 166 1012560 Retaining Ring Pliers, 90° Internal .................................................. 1 1 167 101823101 Safety First Card (50 per pack) ....................................................... 1 1 168 1012809 Seal Puller ....................................................................................... 1 1 169 102330901 Spanner Wrench (for coil over shock front

suspension vehicles only) ............................................................... 1 170 1014264 Steering Column Bearing Press Tool .............................................. 1 171 1014259 Steering Column Retaining Ring Tool ............................................. 1 172 102061201 Steering Wheel Puller Tool .............................................................. 1 1 173 AM10753 Tachometer (includes gasoline engine pick up lead only) ............... 1 174 AM10771 Tachometer Diesel Probe (for use with item 73) ............................. 175 1014162 Transaxle Axle Seal Tool ................................................................. 176 1014161 Transaxle Pinion Seal Tool .............................................................. 177 1014115 Transmission Tool Kit ...................................................................... 178 101611003 Tune-Up Kit, All OHV (for FE290, FE350, FE400 only) (includes

air filter, spark plug, oil filter, fuel filters) (not shown) ...................... 179 AM11804 Tune-Up Kit, Gx620 (for Honda Engines) (includes air filter,

spark plug, oil filter, fuel filters) (not shown) .................................... 180 AM11805 Tune-Up Kit, D722 (for Kubota Engines) (includes air filter,

oil filter, fuel filters, water separator filter) (not shown) .................... 181 AM1220301 Tune-Up Kit, Precedent (for FE290/350 Engines) (includes air

filter, spark plug, oil filter, fuel filters) (not shown) ........................... 182 AM1232401 Tune-Up Kit, FH680D (for Kawasaki V-Twin Engines) (includes oil

filter, fuel filter, air filter, and spark plugs) (not shown) ..................... 183 1016413 Valve Clearance Adjuster Screw Holder (for FE290 engines only) . 184 102674601 Valve Guide Driver

(for Honda GX620 Gasoline Engines) ............................................ 185 101641201 Valve Guide Reamer (FE290, FE350, and FE400 only) .................. 186 102674401 Valve Guide Reamer, 6.6 mm

(for Honda GX620 Gasoline Engines) ............................................ 1


GE

16

D

91

88

45

9087

45

89

- +

2m

20m

200m

2k200

200

200200

20

2

200m

500

20k

200k

2000k

1000OFF

WAVETEK 5XLV

V

V

A

! !COM 200nA

MAX1000 ---

750VFUSED

92 93

EEG16



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87 1016552 Valve Seat Cutter Guide .................................................................. 188 1016551 Valve Seat Cutter T-Wrench ............................................................ 189 1016553 Valve Seat Cutter, 45° (32 mm diameter) (for FE290 engines only) 190 1016554 Valve Seat Cutter, 45°/30° (35 mm diameter) ................................. 191 101641101 Valve Spring Compressor ................................................................ 192 1011480 Volt Ohm Meter ............................................................................... 1 1 193 102570401 Tool, Tensioning, Starter Generator (For Precedent vehicles) ........ 1

INDEX

Part Number and PageAM10753 16-9AM10771 16-9AM10080 11-5AM10081 11-5AM10419 10-7AM10622 1-43AM10724 7-5AM10821 2-3AM10822 2-3AM1205602 1-43AM1209802 1-43AM1209902 1-43AM1211501 1-43CCX8506 15-3, 15-5, 15-7SVP147801 3-3, 3-5SVPP230201 1-39SVPP230901 1-39SVPP230902 1-39SVPP230903 1-39SVPP230904 1-39SVPP234001 1-39SVPP285901 1-39183 8-13, 10-3, 11-3304 1-23, 1-25, 1-27, 1-29, 11-9332 1-5, 1-11, 1-13, 1-21, 1-23, 1-25, 1-27,

1-29, 1-31, 1-33, 1-35, 1-37, 1-39, 6-17,8-13, 9-3, 12-21

334 4-9, 4-11, 5-3, 5-5, 5-11, 7-15343 1-25, 1-29357 5-13, 5-17451 1-23, 1-25, 1-27, 1-29, 9-3, 13-3705 6-13, 7-15706 5-11808 5-17, 10-31017 6-7, 12-71028 4-51032 4-51035 4-7, 5-5, 5-111241 1-13, 1-23, 1-27, 1-39, 4-5, 4-7, 4-9,

4-11, 6-9, 6-13, 6-15, 9-3, 11-9, 13-31242 4-7, 6-9, 6-13, 12-211606 1-13, 8-131624 4-9, 4-11, 5-5, 5-111703 1-23, 1-25, 1-27, 1-292402 5-117048 5-77173 1-13, 5-17, 6-15, 11-97174 5-3, 5-11, 5-17, 6-13, 8-11, 9-3,

12-21, 13-37310 2-37311 1-23, 1-27, 1-39, 5-177330 11-7, 14-37335 11-5, 14-37336 14-37473 1-3, 1-23, 1-27, 1-39, 1-43, 4-5, 4-7,

4-9, 4-11, 5-17, 6-9, 6-157540 5-57555 5-5, 5-117577 15-5, 15-7, 15-9, 15-117602 5-5, 5-117716 4-5, 4-9, 4-117818 6-97847 1-5, 1-19, 9-37893 6-9, 11-97973 1-15, 1-178057 6-98058 6-98067 5-78233 1-5, 1-11, 1-13, 1-21, 1-23, 1-25,

1-27, 1-29, 1-39, 4-9, 4-11, 5-17, 6-17,8-3, 11-3, 11-9

8248 6-17, 8-38251 1-11, 1-218450 10-38639 1-15, 1-17, 12-218717 4-9, 4-11, 6-9, 11-38745 5-118754 4-7, 4-9, 4-11, 5-3, 5-5, 5-11, 5-13,

5-19, 6-138755 5-11, 5-198797 8-58861 5-11, 5-178935 1-38963 1-23, 1-27, 1-438990 5-5, 6-9, 12-211010028 5-111010124 5-131010138 5-111010145 5-151010150 5-111010221 5-111010237 1-23, 1-25, 1-27, 1-291010434 1-31010517 1-23, 1-25, 1-27, 1-291010577 1-39, 7-151010805 4-51010829 4-71010850 4-31010877 4-51010878 4-51010921 4-51010927 4-51010932 4-51010933 4-51010934 1-43, 6-15, 13-31010954 6-9, 11-31010984 2-31010993 1-11, 1-211011084 4-131011098 1-431011273 16-5

1011280 13-31011291 11-71011402 4-51011411 13-31011415 5-151011418 4-51011466 4-31011478 16-71011480 16-111011553 3-3, 3-51011578 1-3, 5-31011652 1-31, 1-33, 1-35, 1-371011694 4-9, 4-111011697 1-43, 5-3, 5-9, 7-15, 8-11, 12-131011700 4-9, 4-111011734 4-131011767 16-31011779 4-71011852 1-23, 1-25, 1-27, 1-291011857 5-17101186302 1-23, 1-25, 1-27, 1-29101187702 4-51011878 1-23, 1-25, 1-27, 1-291011930 5-5, 5-111011931 4-9, 4-111011988 1-39, 8-31012008 1-23, 1-271012030 5-111012098 15-3, 15-5, 15-7, 15-9, 15-111012101 15-7, 15-9, 15-111012151 16-71012285 8-11, 11-3, 12-17, 12-211012295 6-91012303 5-11, 5-191012328 6-151012333 11-91012412 1-11, 1-211012431 6-91012466 5-31012467 5-5, 5-111012505 1-15, 1-171012528 9-3, 12-211012549 16-91012560 16-91012571 7-151012604 5-31012605 5-31012649 8-31012711 11-31012714 11-51012740 11-51012741 11-51012747 11-51012748 11-51012752 11-31012809 16-9

2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List Page i-1

INDEX

1012811 16-31012812 16-31012830 6-13, 8-11, 9-31012836 10-71012896 11-31013001 6-111013003 6-111013005 6-11101301102 6-11101303202 1-11, 1-211013035 5-51013042 5-51013044 5-51013051 5-51013052 5-51013061 11-3, 12-111013343 1-15, 1-171013344 1-15, 1-171013461 6-7, 8-5, 12-71013494 1-15, 1-171013531 4-71013547 12-171013582 16-31013589 6-91013593 16-71013609 6-91013677 3-31013687 8-31013700 8-111013734 9-3, 12-211013746 8-3, 8-5, 8-91013760 11-31013768 11-71013769 11-71013770 11-71013771 11-71013772 11-71013773 11-71013774 11-71013787 11-71013792 11-71013794 11-7, 14-31013832 5-131013861 5-31013869 4-51013870 4-51013871 4-9, 4-111013872 1-25, 1-291013876 4-51013884 1-25, 1-291013924 4-3, 7-151014007 4-9, 4-11, 11-31014049 10-31014050 10-31014052 10-31014055 10-3

1014056 10-31014057 10-31014058 10-31014059 10-31014062 10-31014063 10-3, 12-211014065 6-9, 10-31014070 10-71014072 10-71014078 10-71014080 10-71014115 16-91014116 8-31014119 6-91014125 5-31014126 5-31014145 6-91014153 4-31014161 16-91014162 16-91014201 13-31014207 11-71014211 5-31014212 5-31014213 5-31014214 5-31014216 5-31014217 5-31014259 16-91014264 16-91014276 5-131014287 10-31014288 5-3, 6-15, 10-31014289 6-111014304 12-131014305 16-31014306 1-11, 1-211014375 6-151014453 10-31014454 10-71014496 16-51014497 16-51014498 16-51014507 16-51014508 16-51014509 1-23101450902 1-271014510 16-51014523 8-31014524 8-31014540 12-171014555 5-171014807 6-91014808 6-91014902 5-171014928 8-3

1014947 12-211014948 6-91015059 1-391015072 1-39, 12-131015077 1-391015091 1-23, 1-25, 1-27, 1-291015137 8-3, 8-5, 8-91015139 8-3, 8-51015143 8-3, 8-5101524002 6-131015332 7-31015345 6-91015371 6-91015372 6-91015373 6-91015405 6-91015426 8-131015453 5-171015457 5-17101547601 3-51015524 16-51015528 1-15, 1-17101553901 3-3, 3-51015583 5-11, 5-191015597 5-5, 5-71015608 1-31015613 5-171015614 5-171015649 7-31015737 6-91015741 6-91015752 6-9, 8-13, 12-91015760 5-171015814 9-3101584502 8-111015878 6-91015914 15-3, 15-7, 15-9, 15-111015917 15-7, 15-91015932 6-131015969 7-31016003 8-31016004 8-51016074 6-13101611003 16-9101611402 14-51016183 5-31016201 10-31016269 5-31016289 10-31016337 11-51016338 11-51016341 11-31016346 5-111016349 5-111016350 5-111016353 5-11

Page i-2 2008 XRT 850 Gasoline and Electric Vehicle Illustrated Parts List

INDEX

101637612 5-111016384 5-111016385 5-111016386 5-111016387 5-11, 5-131016389 5-11101641002 16-5101641101 16-11101641201 16-9101641202 16-31016413 16-91016414 16-91016415 16-91016416 16-31016417 16-31016418 16-71016423 6-9101642575 8-7101642578 8-7101642580 8-7101642582 8-7101642585 8-71016429 7-71016432 7-7, 11-31016436 7-91016437 8-71016438 8-91016440 7-9, 8-91016441 8-91016444 8-91016445 7-51016449 7-91016450 7-91016452 7-91016454 7-111016455 7-51016456 7-3, 7-51016457 7-71016458 7-91016467 7-71016470 7-131016472 7-111016473 7-71016474 7-91016479 7-91016480 8-9101648102 8-9101648203 7-71016483 7-91016486 8-71016489 7-9101649002 8-91016494 7-111016496 7-111016497 7-51016499 8-7

1016501 8-71016502 7-71016506 7-111016507 7-31016510 7-111016513 11-31016517 7-91016518 7-91016519 7-91016521 7-111016531 7-31016535 7-111016537 7-71016538 7-111016539 7-31016541 7-131016544 7-5, 7-9, 7-111016546 8-111016547 7-3, 7-13, 8-91016549 7-91016551 16-111016552 16-111016553 16-111016554 16-111016560 7-91016561 7-51016562 7-5, 7-131016563 7-91016564 7-111016566 7-91016569 7-91016570 7-71016571 7-131016572 8-91016576 7-71016578 7-51016579 7-51016581 7-71016582 8-91016583 7-91016584 7-111016585 8-71016586 7-51016587 7-51016588 7-51016627 16-71016630 1-171016672 11-71016801 10-31016813 5-171016814 5-171016849 1-15, 1-171016851 1-15, 1-171016877 12-171016879 6-7, 12-71016880 6-7, 12-7

1016883 6-131016901 10-31016904 7-9, 9-31016916 1-31, 1-33, 1-35, 1-371016952 1-11, 1-19, 1-211016967 5-91017029 4-51017062 6-7, 12-71017064 6-7, 12-71017065 6-7, 12-71017082 11-3101708301 1-191017141 1-11, 1-211017188 10-51017203 8-31017226 5-3, 5-111017231 11-31017266 5-111017273 5-91017313 5-31017314 5-31017315 5-31017317 5-31017378 4-9, 4-111017380 4-9, 4-111017424 4-9, 4-111017434 7-91017435 7-91017442 7-71017443 7-9, 7-111017444 7-91017445 7-91017446 7-91017447 7-111017448 7-5101744901 7-13101744902 7-131017450 7-13101745101 7-13101745102 7-131017453 7-131017454 7-91017455 7-51017456 7-7101745701 7-13101745702 7-131017458 7-71017460 7-71017461 8-71017463 7-51017466 8-91017468 7-51017471 7-131017472 7-111017473 7-91017474 7-3


INDEX

1017475 7-31017476 7-31017486 7-31017487 7-111017490 7-51017500 7-31017501 7-131017502 7-131017503 7-131017504 7-111017507 7-71017508 7-111017510 7-131017512 7-131017513 7-111017514 7-11101751801 7-11101751802 7-11101751803 7-111017686 10-71017689 9-31017696 4-9, 4-111017705 12-11101773301 7-13101773302 7-13101773303 7-13101773304 7-13101773305 7-13101773306 7-13101773307 7-13101773308 7-13101773309 7-13101773310 7-13101773311 7-131017760 1-431017774 1-39101791101 4-31017936 1-51017944 13-31017947 13-31017949 13-31017950 13-31017953 13-3101795701 12-5, 12-13101796201 4-9, 4-11101796501 12-11101796801 12-11101801001 12-11101802101 12-11101802201 15-7101802202 15-7101802203 15-7101804301 1-17, 8-13101805701 8-13101806901 1-11101808401 16-3

101809101 16-5101811401 8-13101811501 8-13101811901 8-13101812301 8-13101813001 8-13101813202 16-3101815501 4-3101815502 4-3101816301 4-3101816501 4-3101816502 4-3101817401 4-9, 4-11101818801 4-9101821501 8-13101823101 16-9101823201 4-3101823301 4-3101823302 4-3101823801 4-3101823901 4-3101824001 4-3101824002 4-3101824401 8-3, 8-5101825101 1-15, 1-17, 3-3, 3-5101826201 1-15101826301 1-17101827101 7-15101828301 15-7101828601 15-5, 15-7101828801 15-5, 15-7101828802 15-5, 15-7101828901 15-7, 15-9, 15-11101828902 15-7, 15-9, 15-11101828903 15-7101828904 15-5101828905 15-5101828906 15-5101830601 1-15, 1-17101830701 1-15, 1-17101831101 15-7101831503 15-9101831504 15-9101831701 15-9101831801 16-5101831901 16-3101832001 12-11101832202 8-11101832302 8-11101832601 7-15101832701 7-15101833101 7-15101833401 10-7101833601 11-3101833701 6-11101833906 10-3

101834001 10-7101834502 1-15, 1-17101834601 7-15101834801 11-3101836201 10-7101837001 1-21101837101 8-13101837301 6-13101838201 15-9101838301 15-9101838401 15-9, 15-11101838501 15-9101838601 15-9, 15-11101841201 1-39101841202 1-39101841301 1-39101850301 8-13101851101 1-15, 1-17101856001 1-15101856102 6-9101856201 8-13101859401 9-3101861901 4-9, 4-11101862001 4-11101869302 6-11101871001 16-3101874901 6-11101875001 6-11101875102 6-11101875201 6-11101875301 6-11101875401 6-11101875501 6-11101875601 6-11101875701 6-11101875802 6-11101876001 6-11101876202 6-11101876301 6-11101876402 6-11101876501 6-11101877601 6-11101877701 6-11101878101 6-11101878201 4-5101878302 5-5101879001 6-11101879401 5-5101879501 5-5101879601 5-5101879701 5-5101879801 5-5101879901 5-5101880001 5-5101880101 5-5101880201 5-5


INDEX

101880301 5-5101881101 7-5101881701 8-13101884801 7-15101886101 11-3101887101 16-3101887601 7-3101889401 11-5101890001 11-5101890101 11-3101890201 11-3101890501 11-3101890601 11-3101890901 11-7101891001 11-7101891301 11-3101891401 11-7101891501 11-7101891601 11-5101891901 11-5101892001 11-5101892201 11-5101892301 11-5101892401 11-5101892501 11-5101892601 11-5101892701 11-7101892901 11-3101893201 11-5101893801 11-3101893901 11-5101894901 12-11101895401 14-3101895501 14-3101896501 6-11101896901 8-3, 8-5101897001 14-3101897201 14-3101897401 14-3101897601 14-3101898001 6-15101903001 12-5, 12-21101903101 5-11101903601 14-3101903701 14-3101905901 8-7101906901 14-3101908101 12-15101908401 6-17, 12-15101908601 3-3101908703 12-21101909201 7-5101909301 7-5101909401 7-5101910401 1-39101910501 11-7

101912401 4-13101914401 15-7, 15-9101915201 3-5101916001 7-13101916101 7-3101916201 7-5101916301 7-5101916701 6-13, 10-3101917601 8-13101917701 8-13101920101 12-9, 13-3101921501 8-13101922101 14-3101922201 14-3101922501 6-17, 12-15101923001 14-3101923201 14-3101923501 14-3101923701 14-3101923901 14-3101925701 8-13101926501 5-17101926901 11-3, 11-11101927101 11-3101927201 11-3101927301 11-3101927501 11-5101927601 11-5101927701 11-5101927901 11-5101928001 11-5101928101 11-5101928301 11-7101928601 11-3101928701 11-3, 14-3, 16-7101929401 5-17101929802 10-3101931501 3-3, 12-21101932902 11-11101933101 16-7101936101 14-5101936801 12-9101939901 6-11101942301 13-3101953101 4-7101953802 7-3101954301 1-13, 1-31, 1-33, 1-35, 1-37101956201 15-11101956202 15-11101958101 8-13101958201 15-11101958301 15-11101960501 1-11, 3-5101960601 3-3, 3-5101963401 7-15, 11-9101965202 12-21

101968701 12-5, 12-21101971301 8-13101972001 1-43, 16-7101972002 16-7101972003 16-7101972004 16-7101972005 16-7101972006 16-7101972007 16-7101972009 16-7101972011 16-7101972012 16-7101972101 14-3101972201 14-3101972801 8-13101973101 8-7101973301 8-7101973401 8-9101973501 15-11101976601 15-11101978001 12-5, 12-21101978101 12-21101978201 12-21101980801 11-5101980901 11-5101981001 11-5101984801 5-3101985502 1-31, 1-33, 1-35, 1-37101987501 15-11101987602 1-31, 1-33, 1-35, 1-37101987701 8-3101987901 6-7, 12-7101988001 6-7, 12-7101988002 6-7, 12-7101988101 6-7, 12-7101988201 6-7, 12-7101990801 4-7101998004 1-37101998006 1-35101998007 1-33101998008 1-31101998204 1-37101998205 1-35101998206 1-33101998207 1-31101998501 1-31, 1-33, 1-35, 1-37102003201 8-3102004101 5-11102004201 5-19102004401 1-3102009402 2-3102009502 2-3102022101 4-7102025801 1-13102026001 4-9, 4-11102031901 11-7


INDEX

102045001 1-13102045901 11-3102046501 3-7102048401 1-13102061201 16-9102065901 7-15102066201 4-7, 5-19102075801 3-3, 3-5102076701 1-43102101001 12-9102101101 12-9102169401 16-7102196901 1-15102199601 12-5, 12-21102235201 13-3102240104 13-3102240501 12-21102241501 16-7102241502 16-7102242101 10-7102243402 16-7102243403 13-3102248803 16-7102249901 16-3102251501 16-7102259801 12-21102260403 1-41102263601 12-21102263701 12-21102265601 13-3102265701 13-3102265901 13-3102266001 13-3102266101 13-3102267001 13-3102273201 15-5102273301 15-5102273401 15-5102273501 15-5102273601 15-5102273701 15-3, 15-5102273801 15-3, 15-5102273901 15-3, 15-5102274001 15-5102278001 1-15, 1-17, 5-3102289002 1-3102296020 5-9102296530 1-31, 1-33, 1-35, 1-37, 1-39102298240 1-3102298720 1-3102304801 7-9102323101 4-5102323201 4-5102324901 1-39102330901 16-9102336001 8-11

102336101 8-11102353201 5-7102353301 5-7102353401 5-7102354104 5-7102354204 5-7102354302 5-7102354402 5-7102355301 6-15102356601 14-3102356801 14-3102357001 14-3, 14-5102357701 5-7102376001 11-9102430901 7-13102431001 7-11102453001 11-5102453101 11-5102503211 1-31, 1-39102503212 1-33, 1-39102503214 1-35, 1-39102503215 1-37, 1-39102508701 1-15102511301 12-13102511302 12-13102522001 8-5102537802 5-9102538101 3-5102538201 3-3102540301 7-15102540802 5-9102541425 1-39102541445 1-39102541465 1-39102541501 1-39102555501 16-3102562401 16-3102570401 16-11102572401 1-15102582401 1-39102601501 16-5102603501 16-5102605201 16-5102606101 16-5102607501 16-5102618601 1-3, 1-39102668801 16-9102669901 16-7102674001 16-5102674101 16-5102674201 16-5102674401 16-9102674601 16-9102675001 16-5102675101 16-5102675201 16-5

102675301 16-5102675401 16-5102686101 16-3102711201 6-9102751601 8-3, 8-5102753401 7-9102771701 14-3102777401 12-13102778501 1-7102778502 1-7102778503 1-7102778504 1-7102778505 1-7102778507 1-7102778508 1-7102778509 1-7102778601 1-13102824402 1-23, 1-25, 1-27, 1-29102824901 1-23, 1-25, 1-27, 1-29102830401 5-13102830501 1-3102832601 12-13102854301 1-23, 1-25, 1-27, 1-29102854302 1-23, 1-25, 1-27, 1-29102865101 8-3102871801 5-17102886301 14-3102886401 14-3102886501 14-3102886601 14-3102977001 1-17102977002 1-15103197001 6-5, 6-9103198301 1-15103198401 6-17103199001 1-17103199101 1-17103205401 1-15, 1-17103205501 6-17103210201 1-17103210301 1-15103218601 1-15103221801 12-5, 12-21103282601 12-21103282701 12-21103295101 11-9103295201 11-9103316701 12-21103316801 12-21103316901 12-21103325501 13-3103325601 13-3103325701 13-3103337601 13-3103345701 10-3103348201 1-17


INDEX

103348501 1-17103348601 1-17103351001 5-11103351101 5-15103359401 12-21103359501 12-21103364101 1-13103364201 1-13103364301 2-3103364302 2-3103364801 5-17103364901 1-13103365401 1-21103365402 1-21103365403 1-21103365404 1-21103365405 1-21103365407 1-21103365408 1-21103365409 1-21103365501 1-11103365502 1-11103365503 1-11103365504 1-11103365505 1-11103365507 1-11103365508 1-11103365509 1-11103377201 4-7103377301 4-7103377401 4-7103378301 1-39103378302 1-39103389101 3-7103389201 3-7103389301 3-7103389401 3-7103390201 12-21103390801 1-17103391001 1-17103395101 1-13103405401 1-9103405402 1-9103405501 5-9103410401 1-27103410501 1-23103410601 1-29103410701 1-25103410801 1-25103410803 1-29103410901 1-25, 1-29103411001 1-23, 1-27103411101 1-23, 1-25, 1-27, 1-29103411201 1-23, 1-25, 1-27, 1-29103411301 1-23, 1-25, 1-27, 1-29103411501 1-3

103413101 1-3103428501 15-3103428601 15-3103428701 15-3103428801 15-3103429001 15-3103429101 15-3103429201 15-3103429301 15-3103429501 15-3103429601 15-3103429701 15-3103434001 15-3103439901 15-3103499101 15-3103499102 15-3103499103 15-396704416 7-15

AAC cord 15-5, 15-7, 15-9, 15-11AC cord bushing 15-3, 15-5AC cord receptacle 15-11AC cordset 15-3accelerator bracket and bearing assembly

4-9, 4-11accelerator cable 8-11accelerator pedal 4-9, 4-11accelerator pedal adjustment tool 16-3accelerator pivot rod 4-9, 4-11accelerator return spring 4-9, 4-11accelerator rod 4-13adapter

cable (IQDM) 16-7adhesive, guide ring 16-3adjuster

hydraulic brake 16-7adjuster, lash 7-11air box 8-13air box top 8-13air duct assembly 8-13air filter 8-13air intake hose 8-13ammeter 15-3, 15-5, 15-7, 15-9, 15-11anti-sway bar 5-17A-plate strap 5-11A-plate, delta 5-11arbor 16-3arm

governor 11-3pivot 11-3rocker 7-9

armature 6-11, 13-3armature conversion kit 6-11armrest 1-31, 1-33, 1-35, 1-37, 1-39assembly

accelerator bracket and bearing 4-9,4-11

accelerator pivot rod 4-9, 4-11air box 8-13air box top 8-13air duct 8-13armature 6-11axle 11-7backrest 1-35, 1-39bearing, steering shaft 5-3bell crank and shaft 6-9brake lever 4-3brush connector 6-11brush holder 6-11carburetor 8-7connecting rod 7-13cylinder head 7-9delta A-plate 5-11delta shock and gear support 5-11drive hub 10-3driven clutch 10-7driven clutch fixed-face 10-7field coil 6-11float 8-7fuel tank vent 8-3, 8-5governor 11-5headlight 6-7, 12-7headlight harness 6-7, 12-7idle screw 8-7inner ball joint 5-5kingpin 5-11moveable-face 10-3, 10-7pilot air screw 8-7plug cap 7-5ratchet 4-5secondary clutch weight 10-3steering shaft 5-3turn signal lens 6-7, 12-7

axle 11-7, 14-3axle guard 11-11, 14-5axle shaft oil seal 11-7, 14-3axle tube 14-3

Bbacking plate, brake 4-3backrest assembly 1-35, 1-39bag, desiccant 10-3ball bearing 7-11ball joint 4-5, 4-13, 5-5, 5-11, 11-9ball joint, left-hand thread 5-5ball stud 6-9, 11-3ball, shifter 11-5ball, steel pressure relief 7-7band, RPM limiter mount 7-5bar, drive 12-9bar, stabilizer 5-17


INDEX

barb, vent 8-3, 8-5barrel, plastic 1-3battery charger 15-5, 15-7, 15-9, 15-11battery charger case 15-5, 15-7, 15-9,

15-11battery charger handle 15-5battery charger transformer 15-5, 15-7,

15-9, 15-11battery clamp 6-15battery discharge machine 16-3battery hold-down, 12-volt 12-13battery insulator 1-21battery light 1-15battery terminal protector spray 16-3battery thermometer 16-3battery, 12-volt 6-15battery, 12-volt, Trojan T1275, moist 12-13battery, 12-volt, Trojan T1275, wet 12-13bearing 14-3

ball 7-11ball (steering pinion) 5-5idler 10-3inner axle tube 11-7, 14-3lower pinion (steering) 5-5needle 11-5outer axle tube 11-7pivot support 4-9, 4-11steering shaft 5-3thrust 5-11

bearing and oil seal remover 16-3bearing driver set 16-3bearing puller 16-3bearing puller wedge 16-3bearing retainer 13-3bearing seal 5-3bearing seat 5-3bed, box 1-43bell crank and shaft 6-9bellows 5-5belt, drive 10-5belt, starter/generator 6-13, 10-3beverage holder 1-19bezel, headlight 6-7, 12-7block, brake-mounting 4-5block, fuse 6-9body kick plate 1-11, 1-21body, front 1-7, 1-23, 1-25, 1-27, 1-29bolt, J- 12-13bolt, U- 5-17boot, steering column 1-15, 1-17, 5-3boot, switch 6-17, 12-15bottom, air box 8-13box

air 8-13electrical component 6-9steering gear 5-5

box bed 1-43box, electrical component 6-9, 12-21brace, canopy 1-13bracket 5-17

accelerator cable 8-11adjustable starter/generator 6-13governor cable 8-11headlight mounting 6-7, 12-7hour meter 12-17muffler mounting 9-3oil filter mount 7-7oil level switch 7-11relay mounting 15-9RPM limiter 7-5shifter 11-3snubber 7-15stabilizer bar mounting 5-17starter/generator mounting 6-13steering column 5-3steering column mounting 5-3throttle spring return 8-9Tow/Run switch 6-17, 12-15

brake adjusting mechanism 4-3brake adjustment tool 16-3brake backing plate 4-3brake cable 4-7brake cable equalizer 4-7brake cable release tool 16-3brake cluster 4-3brake drum 4-3brake lever 4-3brake mounting block 4-5brake pedal 4-5brake pedal adjustment tool 16-3brake pedal pad 4-5brake pedal tension tool 16-3brake return spring 4-7brake self-adjusting mechanism 4-3brake shoe 4-3brake spring 4-3breaker, circuit 15-3, 15-5, 15-7, 15-9,

15-11breather 11-3, 14-3brush 13-3brush and screw set 6-11brush connector 6-11brush guard support 5-13brush holder 6-11brush inspection port cover 6-11brush port cover 6-11brush rigging 13-3brush spring 13-3brush spring set 6-11bulb, headlight 6-7, 12-7bumper

cast 1-3

drive unit (motor) 13-3rubber 4-5spring return 4-9, 4-11

bushing 10-3AC cord 15-3, 15-5bronze 5-7nylon 4-5spindle 5-7stabilizer bar 5-17steel 5-11, 5-19urethane 5-11, 5-19

bushing support 5-17bushing, insulated 13-3button, choke 8-13button, drive 10-7buzzer, reverse 1-15, 1-17

Ccable

accelerator 8-11brake 4-7FNR shifter 11-9governor 8-11IQDM 16-7

calibration test module 16-3cam

driven clutch 10-7electrical component box 6-9

cam installation tool 16-3camshaft 7-11camshaft shim 7-11canopy 1-23, 1-27canopy brace 1-13canopy support 1-23, 1-25, 1-27, 1-29canopy trim plate 1-23, 1-25, 1-27, 1-29cap

dust 1-15fuel tank 8-3, 8-5key switch 1-15, 1-17plug 7-5

carburetor 8-7carburetor float level tool 16-7carburetor gasket 8-9carburetor insulator 8-9, 13-3carburetor mounting gasket 8-9card, safety first 16-9cargo box 1-43case

battery charger 15-5, 15-7, 15-9, 15-11differential gear 11-7gear 11-3, 14-3rocker 7-9

case, charger 15-3cast bumper 1-3charger bezel tool 16-3charger board relay 15-3


INDEX

charger case 15-3charger hardware 15-3charger legs 15-3charger wires 15-3charger, battery 15-5, 15-7choke button 8-13choke lever 8-13choke lever guide 8-13choke positioner 8-13choke valve 8-13circuit breaker 15-3, 15-5, 15-7, 15-9,

15-11clamp

battery 6-15cable retaining 8-11hose 8-3, 8-5, 8-9, 8-13muffler hose 9-3

clevis, upper delta 5-11clip, meter 1-17cluster idler gear 11-5cluster, brake 4-3clutch alignment tool 16-5clutch pulley 10-3clutch removal tool 16-3clutch repair kit 10-7clutch tool kit 16-5clutch weight 10-3clutch, drive 10-3clutch, driven 10-7coil, field 6-11coil, ignition 7-5collet 7-9column, steering 5-3communication display module 16-5component box, electrical 6-9component mounting plate 12-21compression gauge 16-5compression mount 5-17compression spring 8-13compressor, piston ring 16-9compressor, valve spring 16-11computer, onboard 12-21connecting rod 7-13connector, a- 6-11continuity tester 16-5controller cover 12-21controller cover gasket 12-21cord connector 7-11cord set, DC 15-5cord, AC 15-5, 15-7, 15-9, 15-11cord, DC 15-7, 15-9, 15-11Cordset

PD3, Ac 114" 15-3PD3, Ac 80" 15-3PD3, DC 113" 15-3PD3, DC 154" 15-3

PD3, DC 205" 15-3counterbalance guide shaft 7-13counterbalance weight 7-13cover

brush inspection port 6-11brush port 6-11crankcase 7-11dust 4-3, 5-3electrical box 6-9oil pump 7-7screw head 1-15, 1-17steering column 5-3

cover gasket, controller 12-21cover, controller 12-21cover, speed controller 12-21cowl 1-7, 1-23, 1-25, 1-27, 1-29cowl support 1-13crankcase 7-13crankcase cover 7-11crankcase vent tube 8-9crankshaft 7-13crankshaft rod 7-13crankshaft shim 7-13C-type stop ring 5-5cup holder 1-19cup, spring 4-9, 4-11current limiter 15-11cushion, shock absorber 5-15cutter, valve seat 16-5, 16-11

Ddamper, RPM limiter 7-5dash 1-15, 1-17dash component 1-15, 1-17dash panel 1-15, 1-17DC cord 15-7, 15-9, 15-11DC cord set 15-5DC cordset 15-3decal

battery danger 3-3bed load warning 3-3, 3-5box bed warning 1-43Club Car 3-7component cover 3-3, 12-21dash warning 3-3, 3-5driver/passenger 3-5FNR 1-15, 1-17frame ground 3-5on/off 1-15, 1-17, 3-3, 3-5operating instructions 3-3, 3-5rollover warning 1-15, 1-17rotating parts 1-11, 3-5run/service switch 6-17Tow/Run switch warning 3-3trailer hitch 3-3, 3-5young driver warning 3-3, 3-5

delta A-plate 5-11delta A-plate sub-assembly 5-11delta shock and gear support 5-11desiccant bag 10-3DF-terminal insulator 6-11diesel tachometer probe 16-9differential

drive unit 14-3differential gear 11-7, 14-3differential gear case 11-7differential guard 11-11, 14-5differential housing 14-3differential idler gear 11-7differential pin 11-7diode 6-9diode, rectifier 15-5dipstick 7-3drain plug 7-7drain plug gasket 7-7, 11-3drink holder 1-19drive bar 12-9drive belt 10-5drive button 10-7drive clutch 10-3drive clutch button 10-3drive clutch fixed sheave tool 16-5drive clutch fixed-face 10-3drive clutch holder tool 16-5drive clutch hub puller 16-5drive clutch puller 16-5drive clutch spider removal tool 16-5drive clutch spring 10-3drive clutch weight 10-3drive hub 10-3drive unit bumper 13-3drive unit guard 11-11, 14-5driven clutch 10-7driven clutch button 10-7driven clutch cam 10-7driven clutch cam puller 16-5driven clutch fixed-face assembly 10-7driven clutch puller plug 16-5driven clutch spring compression base tool

16-5driven clutch spring compression collar tool

16-5driven clutch spring compression nut tool

16-5driver, drive clutch 10-3drum, brake 4-3dry moly lubricant 16-7dust cap 1-15dust cover 4-3, 5-3

Eeccentric adjustment screw 5-11


INDEX

E-clip 4-7electrical box cover 6-9electrical component box 6-9, 12-21end bell, commutator 6-11end bell, output shaft 6-11end cap, motor 13-3end shield

motor 13-3engine mounting plate 7-15engine shroud 7-3engine, FE350 CW without ACR 7-3equalizer rod 4-7equalizer, brake cable 4-7exhaust system 9-3exhaust valve 7-9extrusion 12-21extrusion, fender 1-3

Fface, moveable 10-3, 10-7fan housing 7-3fan shroud 7-3fan, flywheel 7-5fender extrusion 1-3fender, inner 1-5field coil 6-11field coil housing 6-11fill plug 11-3filter

air 8-13fuel 8-3oil 7-7

filter, oil pump 7-7fitting, thread-forming grease 5-5, 5-7fixed-face, drive clutch 10-3fixed-face, driven clutch 10-7float 8-7floor mat 1-41flywheel 7-5flywheel fan 7-5flywheel fan plate 7-5flywheel puller 16-7FNR closeout brush 1-17FNR shifter cable 11-9foam, seat 1-31, 1-33, 1-35, 1-37fork, shift 11-5front body 1-7, 1-23, 1-25, 1-27, 1-29front body support 1-11, 1-21front hub 5-7front spring retainer plate 5-13F-terminal hardware 6-11f-terminal insulator 6-11fuel filter 8-3fuel gauge sending unit 8-5fuel line 8-3, 8-5, 8-9fuel meter 1-17

fuel pump, impulse 8-3fuel tank 8-3, 8-5fuel tank cap 8-3, 8-5fuel tank strap 8-3fuel tank vent 8-3, 8-5fuse 12-11, 15-7, 15-9, 15-11

10-amp 6-920-amp 6-93/8-amp 12-11charger 15-3, 15-5

fuse block 6-9

Ggasket 14-3

carburetor 8-9carburetor mounting 8-7, 8-9crankcase cover 7-9, 7-11drain plug 7-7, 11-3exhaust 7-9, 9-3head 7-9insulator 7-9, 8-9liquid 11-3, 14-3, 16-7rocker case 7-9seat 1-31, 1-33, 1-35, 1-37sending unit 8-5

gasket kit, FE350 7-9gasket, controller cover 12-21gauge, compression 16-5gauge, fuel-hour 1-17gear

case 11-3, 14-3cluster idler 11-5differential 11-7, 14-3differential idler 11-7, 14-3differential output 14-3helical 7-13, 11-5, 11-7spur 7-13, 11-5synchro 11-5

gear yoke 16-7governor 11-5governor arm 11-3governor cable 8-11governor cable bracket 8-11governor shaft installation tool 16-7grommet 8-3, 8-5guard, differential 11-11, 14-5guide

choke lever 8-13intake valve 7-9valve 7-9valve seat cutter 16-11

guide ring adhesive 16-3

Hhandle, battery charger 15-5

hardware kit, charger 15-3hardware, F-terminal 6-11harness 1-15harness, wire 6-5, 6-9, 12-5, 12-21head gasket 7-9head, cylinder 7-9headlight assembly 6-7, 12-7headlight bulb 6-7, 12-7headlight harness 6-7, 12-7headlight retainer 6-7, 12-7heatsink 15-5heatsink and rectifier 15-3, 15-7, 15-9,

15-11helical gear 7-13, 11-5, 11-7hill brake rod 4-5hill brake weld assembly 4-5hinge plate 1-11, 1-21, 1-31, 1-33, 1-35,

1-37hold-down, battery, 12-volt 12-13holder, cup 1-19hose, air intake 8-13hose, fuel 8-3hour meter 1-17, 12-17housing

2-pin 12-93-pin 12-9, 13-3differential 14-3fan 7-3field coil 6-11

hub 5-7hub and spindle 5-7hub, front 5-7hub, synchronizer clutch 11-5hubcap 5-7hydraulic brake adjuster 16-7hydrometer 16-7

Iidle screw assembly 8-7idler bearing 10-3idler gear, differential 14-3ignition coil 7-5inner frame snubber 7-15input shaft 14-3insert, synchronizer 11-5instrument panel 1-15, 1-17insulated bushing 13-3insulator gasket 7-9, 8-9insulator, battery 1-21insulator, carburetor 8-9, 13-3intake pipe 8-9intake valve 7-9intermediate shaft 14-3intermediate steering shaft 5-3internal retaining ring pliers 16-7IQ display module (IQDM) 16-7


INDEX

JJ-bolt 12-13jet, main 8-7jet, pilot 8-7joint

ball 4-5, 4-13, 11-9left-hand thread ball 5-5steering 5-11

Kkey

crankshaft 7-5, 7-13driven clutch 10-7On/Off 1-15, 1-17square 10-7starter/generator 6-11woodruff 11-3

key switch 1-17key switch cap 1-15, 1-17key switch, On/Off 1-15kick plate, body 1-11, 1-21kingpin 5-11Kit

PD3 Cordest, AC 114" 15-3PD3 Cordest, AC 80" 15-3PD3 Cordest, DC 113" 15-3PD3 Cordest, DC 154" 15-3PD3 Cordest, DC 205" 15-3

kit2-pin housing 12-93-pin housing 12-9, 13-3accelerator pivot rod 4-9, 4-11air duct repair tape 8-13brake cable 4-7brake pedal 4-5brake pedal adjustment tool 16-3brake shoe retainer 4-3clutch repair 10-7differential gear case 11-7drive clutch button 10-3drive clutch weight 10-3driven clutch button 10-7front hub replacement 5-7fuel tank 8-5impulse fuel pump rebuild 8-3IQ display module (IQDM) 16-7magnet and bearing 13-3park brake latch 4-5park brake pedal 4-5PD3 hardware 15-3PD3 wiring 15-3shock absorber cushion 5-15steering column rebuild 5-3tune-up 16-9

knob, forward/reverse 11-9

Llash adjuster 7-11latch, air box 8-13latch, park brake 4-5leaf spring 5-11, 5-17legs, charger 15-3lens, headlight 6-7, 12-7lever

change 11-3choke 8-13transmission shifter 11-3

lightbattery 1-15oil 1-17

limit switch 6-9limiter

current 15-11RPM 7-5

line, fuel 8-3, 8-5, 8-9link, rack and pinion drag 5-5, 5-11link, stabilizer bar 5-17liquid gasket 11-3, 14-3, 16-7low oil warning light 1-17lubricant, dry moly 16-7lubricant, moly-teflon 13-3, 16-7lug nut 2-3lug stud 5-7, 11-7, 14-3

Mmagnet and bearing kit 13-3magnet, speed sensor 13-3main jet 8-7maintenance/operation switch 6-17mat, floor 1-41MCOR 12-9mechanism, brake adjusting 4-3meter clip 1-17meter, hour 12-17meter, volt ohm 16-11module

calibration test 16-3communication display 16-5

moly-teflon lubricant 16-7motor

48-volt 13-3motor armature 13-3motor brush 13-3motor bumper 13-3motor end cap 13-3motor end shield 13-3motor magnet, speed sensor 13-3motor speed sensor 13-3motor stator shell and winding 13-3mount, compression 5-17mounting block, brake 4-5

moveable-face 10-3, 10-7muffler hose clamp 9-3

Nneedle bearing 11-5nozzle, main 8-7nut, lug 2-3

OOBC 12-21OBC, onboard computer 12-21oil filler tube 7-3oil filter 7-7oil filter mount bracket 7-7oil filter screen 7-11oil filter screen plate 7-11oil level sensor 7-11oil level switch bracket 7-11oil pump and rotor 7-7oil pump cover 7-7oil pump filter 7-7oil pump plate 7-7oil seal 7-9, 7-11, 7-13, 11-3, 11-5oil warning light, low 1-17onboard computer 12-21operation/maintenance switch 6-17O-ring 7-3, 7-9, 7-11, 7-13

Ppad

accelerator pedal 4-9, 4-11brake pedal 4-5park brake 4-5

paint, touch-up 16-7panel, instrument 1-15, 1-17park brake latch 4-5park brake pedal 4-5park brake rod sleeve 4-5park brake spacer 4-5park brake torsion spring 4-5pawl 4-5pedal, accelerator 4-9, 4-11pedal, brake 4-5pedal, park brake 4-5pilot air screw assembly 8-7pilot jet 8-7pin, differential 11-7pin, piston 7-13pinion, steering 5-5pipe, intake 8-9piston 7-13piston pin 7-13piston ring 7-13piston ring compressor 16-9piston ring pliers 16-9


INDEX

piston ring set 7-13pivot arm 11-3pivot support bearing 4-9, 4-11plate

backing (brake) 4-3body kick 1-11, 1-21component mounting 12-21engine mounting 7-15flywheel fan 7-5front spring retainer 5-13hinge 1-11, 1-21, 1-31, 1-33, 1-35, 1-37oil filter screen 7-11oil pump 7-7receptacle backing 12-11spring mounting 5-13thrust 11-5, 11-7

plate, canopy trim 1-23, 1-25, 1-27, 1-29plate, steering wheel center 5-9pliers

internal retaining ring 16-7piston ring 16-9retaining ring 16-9

plugdrain 7-7driven clutch puller 16-5fill 11-3spark 7-5

plug cap 7-5pole set 6-11positioner, choke 8-13press weldment 16-5protector spray, battery terminal 16-3puller

bearing 16-3clutch 16-3drive clutch 16-5drive clutch hub 16-5driven clutch cam 16-5flywheel 16-7seal 16-9special use tool 16-9

pulleyclutch 10-3starter-generator 6-11

pump, impulse fuel 8-3push rod 7-9

Rrack and pinion drag link 5-5, 5-11rack guide pressure spring 5-5rack, steering 5-5ratchet, park brake 4-5reamer, valve guide 16-9rear spring shackle 5-19receptacle 12-11receptacle backing plate 12-11

receptacle, AC cord 15-11rectifier diode 15-5rectifier with heatsink 15-3, 15-7, 15-9,

15-11regulator, voltage 6-9relay 15-9, 15-11relay mounting bracket 15-9relay, 48-volt 15-5, 15-7relay, charger board 15-3remover, bearing and oil seal 16-3resistor assembly 12-21retainer

accelerator pedal spring 4-9, 4-11bearing 13-3brake shoe 4-3headlight 6-7, 12-7shock absorber cushion 5-15spring (drive clutch) 10-3valve spring 7-9

retaining ring 5-3retaining ring pliers 16-9return spring bumper 4-9, 4-11reverse buzzer 1-15, 1-17rigging, brush 13-3rim, wheel, black 2-3rim, wheel, silver 2-3ring

piston 7-13retaining 5-3, 6-9, 10-3, 10-7snap 5-5, 7-9, 7-13spiral backup 10-3synchronizer 11-5

ring, C-type stop 5-5ring, piston 7-13rivet, blind push 5-9rock guard 11-11, 14-5rocker arm 7-9rocker case 7-9rocker case gasket 7-9rocker shaft 7-9rocker switch 1-15rod

accelerator 4-13accelerator pivot 4-9, 4-11connecting 7-13crankshaft 7-13equalizer 4-7hill brake 4-5push 7-9shift 11-5tie 5-11

rotor, oil pump and 7-7RPM limiter 7-5RPM limiter bracket 7-5RPM limiter damper 7-5RPM limiter mount band 7-5

Ssafety decal 3-3, 3-5safety first card 16-9score card plate 5-9screen, oil filter 7-11screw, eccentric adjustment 5-11screw, valve clearance adjuster 16-9seal

bearing 5-3intake 8-13lip 14-3oil 7-9, 7-11, 7-13, 11-3, 11-5, 11-7,

14-3steering pinion dust 5-5vertical socket dust 5-5, 5-11

seal puller 16-9sealant 11-3, 14-3seat

spring 7-9valve 7-7

seat bottom assembly 1-35, 1-37seat cover, vinyl 1-35, 1-37seat foam 1-31, 1-33, 1-35, 1-37seat gasket 1-31, 1-33, 1-35, 1-37seat, bearing 5-3sending unit, fuel gauge 8-5sensor, motor speed 13-3sensor, oil level 7-11sensor, speed 13-3set, brush and screw 6-11set, pole 6-11shackle, rear spring 5-19shaft

change 11-3counterbalance guide 7-13input 14-3intermediate 14-3intermediate steering 5-3rocker 7-9steering column 5-3transmission 11-5

shift fork 11-5shift rod 11-5shifter bracket 11-3shim, camshaft 7-11shim, crankshaft 7-13shock absorber 5-11, 5-15shock absorber cushion 5-15shock absorber cushion retainer 5-15shoe, brake 4-3shroud 7-3shroud, engine 7-3shroud, fan 7-3sleeve

delta A-plate 5-11governor 11-5


INDEX

park brake rod 4-5synchronizer 11-5

snap ring 5-5, 7-9, 7-13snubber bracket 7-15snubber, inner frame 7-15socket 5-5, 5-11solenoid 12-21solenoid, 12-volt 6-9spacer 1-3

accelerator pivot rod 4-9, 4-11park brake 4-5

spanner wrench 16-9spark plug 7-5speed controller cover 12-21speed sensor 13-3speed sensor magnet 13-3speed sensor, motor 13-3spindle 5-7spindle and hub 5-7spiral backup ring 10-3spray, battery terminal protector 16-3spring

accelerator return 4-9, 4-11brake 4-3brake return 4-7brush 6-11, 13-3compression 8-13drive button 10-3drive clutch 10-3driven clutch 10-7extension return 8-13leaf 5-11, 5-17park brake torsion 4-5rack guide pressure 5-5shifter 11-5steering shaft compression 5-3synchronizer 11-5throttle return 8-9valve 7-9

spring cup 4-9, 4-11spring mounting plate 5-13spur gear 7-13, 11-5stabilizer bar 5-17stabilizer bar link 5-17stabilizer bar mounting bracket 5-17stand-offs, plastic 15-3starter/generator 6-11starter/generator belt 6-13, 10-3starter/generator pulley 6-11stator shell and winding 13-3steel bushing 5-11, 5-19steel pressure relief ball 7-7steering column 5-3steering column bearing press tool 16-9steering column retaining ring tool 16-9steering gear box 5-5

steering joint 5-11steering pinion 5-5steering pinion dust seal 5-5steering rack 5-5steering shaft assembly 5-3steering shaft compression spring 5-3steering wheel 5-9steering wheel puller tool 16-9stem, valve 2-3stiffener, flywheel side 7-15stiffener, PTO side 7-15strap, A-plate 5-11strap, fuel tank 8-3stud 7-15

ball 6-9, 11-3lug 5-7, 11-7, 14-3

supportbrush guard 5-13cowl 1-13

support yoke (steering) 5-5support, bushing 5-17support, front body 1-11, 1-21suppressor, voltage 15-7, 15-9, 15-11switch

four-position 15-9, 15-11key 1-15, 1-17limit 6-9rocker 1-15Tow/Run 12-15

switch rubber boot 6-17, 12-15switch, operation/maintenance 6-17switch, toggle 6-17synchro gear 11-5synchronizer clutch hub 11-5synchronizer insert 11-5synchronizer sleeve 11-5synchronizer spring 11-5system, exhaust 9-3

T12-volt battery 6-1512-volt solenoid 6-9tachometer 16-9tachometer probe, diesel 16-9tank, fuel 8-3, 8-5terminal block 12-21tester, continuity 16-5thermometer, battery 16-3thread-forming grease fitting 5-5, 5-7throttle return spring 8-9throttle spring return bracket 8-9thrust bearing 5-11thrust plate 11-5, 11-7tie rod 5-11tie wrap 1-15, 1-17, 5-5, 6-9, 12-21tire 2-3

tire and wheel assembly 2-3toggle switch 6-17tool

accelerator pedal adjustment 16-3belt tensioning, starter/generator 16-11brake adjustment 16-3brake cable release 16-3brake pedal adjustment 16-3brake pedal tension 16-3cam installation 16-3carburetor float level 16-7charger bezel 16-3clutch alignment 16-5cT-wrench 16-5drive clutch fixed sheave 16-5drive clutch holder 16-5drive clutch spider removal 16-5driven clutch spring compression base

16-5driven clutch spring compression collar

16-5driven clutch spring compression nut

16-5governor shaft installation 16-7puller, special use 16-9steering column bearing press 16-9steering column retaining ring 16-9steering wheel puller 16-9transaxle axle seal 16-9transaxle pinion seal 16-9transmission 16-9valve guide driver 16-9valve seat cutter 16-5

tool kit, clutch 16-5touch-up paint 16-7Tow/Run switch 12-15Tow/Run switch bracket 6-17, 12-15transaxle 14-3transaxle axle seal tool 16-9transaxle guard 11-11, 14-5transaxle housing 14-3transaxle pinion seal tool 16-9transaxle, unitized 11-3transformer 15-3transformer, battery charger 15-5, 15-7,

15-9, 15-11transmission shaft 11-5transmission tool 16-9tube

crankcase vent 8-9oil filler 7-3

tune-up kit 16-9turn signal lens 6-7, 12-7T-wrench tool 16-5


INDEX

UU-bolt 5-17unitized transaxle 11-3upper delta clevis 5-11urethane bushing 5-11, 5-19

Vvalve

choke 8-13exhaust 7-9fuel pickup tube 8-3, 8-5intake 7-9reed 7-9

valve clearance adjuster screw 16-9valve guide 7-9valve guide driver tool 16-9valve guide reamer 16-9valve guide, intake 7-9valve seat 7-7valve seat cutter 16-5, 16-11valve seat cutter guide 16-11valve seat cutter tool 16-5valve seat t-wrench 16-11valve spring 7-9valve spring compressor 16-11valve spring retainer 7-9valve stem 2-3vent barb 8-3, 8-5vertical socket dust seal 5-5, 5-11volt ohm meter 16-11voltage regulator 6-9voltage suppressor 15-7, 15-9, 15-11

Wwarning light, low oil 1-17wedge, bearing puller 16-3weight

clutch 10-3counterbalance 7-13secondary clutch 10-3

weldmentpress 16-5

wheel and tire assembly 2-3wheel rim, black 2-3wheel rim, silver 2-3wheel, steering 5-9wire harness 1-15, 6-5, 6-9, 12-5, 12-21wiring, charger 15-3woodruff key 11-3wrap, tie 1-15, 1-17, 5-5, 6-9, 12-21wrench, spanner 16-9

Yyoke, gear 16-7yoke, support (steering) 5-5


Club Car, Inc.P.O. Box 204658Augusta, GA 30917-4658USA

Web www.clubcar.comPhone 1.706.863.3000 1.800.ClubCarInt’l +1 706.863.3000Fax 1.706.863.5808

2008 XRT 850 Illustrated Parts List - East Coast Golf Carts

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