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OMRONCQM1H SERIES ©snaim 2008 2.0 PLC Hardware Design
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2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Mar 08, 2018

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Page 1: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

OMRONCQM1H SERIES

©snaim 2008

2.0 PLC Hardware Design

Page 2: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

PLC Configuration

©snaim 2008

Rack

Shoe Box

Micro

Mini

Page 3: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

PLC Configuration

©snaim 2008

The configuration of PLC refers to the packaging of the components.

Typical configurations are listed below from largest to smallest.

� Rack Type : A rack can often be as large as 18” by 30” by 10”

� Mini: These are similar in function to PLC racks, but about the half size.

Dedicated Backplanes can be used to support the cards OR DIN rail

mountable with incorporated I/O bus in module.

� Shoebox: A compact, all-in-one unit that has limited expansion

capabilities. Lower cost and compactness make these ideal for small

applications. DIN rail mountable.

� Micro: These units can be as small as a deck of cards. They tend to have

fixed quantities of I/O and limited abilities, but costs will be lowest. DIN

rail mountable.

Page 4: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Sizing of PLC

©snaim 2008

Micro PLC: I/O up to 32 points

Small PLC: I/O up to 128 points

Medium PLC: I/O up to 1024 points

Large PLC: I/O up to 4096 points

Very Large: I/O up to 8192 points

Page 5: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Basic PLC Schema

CPU

Power Supply

Memory

Input Blocks

Output Blocks

Communications

Expansion Connections

©snaim 2008

Page 6: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Introduction to OMRON PLC

� Features

� Application

Page 7: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CQM1H Features

Page 8: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CQM1H Features cont…

Page 9: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CQM1H Features cont…

Page 10: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

What CQM1H can do?

Page 11: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

What CQM1H can do? Cont..

Page 12: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

What CQM1H can do? Cont..

Page 13: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

What CQM1H can do? Cont..

Page 14: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

What CQM1H can do? Cont..

Page 15: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

What CQM1H can do? Cont..

Page 16: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

PLC hardware component design

2.1.1 Power supply unit

2.1.2 CPU- memory

2.1.3 Input and output units

OMRON CQM1H PLC

Page 17: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CQM1H CPU51

PA206

Power Supply Unit

CPU unit

Input Module

Output module

CQM1H-CPU51 0 CH OC 221

RS-232 PORT

INNERBOARDSLOT 1

INNERBOARDSLOT 2

Page 18: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CPU units

Page 19: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Power supply units

Page 20: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Memory cassette (optional)

Page 21: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Inner Boards

Page 22: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Input Units

Page 23: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Output Units

Page 24: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O Expansion units and Dedicated Units

Page 25: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CPU Unit Overview

Page 26: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Basic Specification & Maximum Units

Page 27: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Power Supply Units

� Power Supply Units

Page 28: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O expansion units

Page 29: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O expansion units cont..

Page 30: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CPU Unit description

1

Page 31: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

CPU Unit description cont..

2

3

Page 32: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Memory I/O allocation

Page 33: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

Memory I/O allocation cont…

Page 34: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O Specification

Page 35: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O Specification cont…

Page 36: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O Specification cont…

Page 37: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O Specification cont…

Page 38: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O Specification cont…

Page 39: 2.0 PLC Hardware Design - Universiti Malaysia Pahangee.ump.edu.my/hazlina/teaching_PLC/teaching_PLC_chap2.pdf · PLC Configuration ©snaim 2008 The configuration of PLC refers to

I/O Specification cont…