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20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE G 1ar b ox A ssem bl !J No, Fart No, Descrition ner fdrt c Assy, El96()9 Gearbox asse.bly, L.: drive, X 31 final 519608 drive ratio. ( llL an 11) l 519612 Gearrox assebly, R.H rive, 9 X 31 final 519611 drive ratio, (llla 11) 1 s ,pee d t ome er rive Jo Description ner Assy Gearbox as sembly, L.H, drive, 8 X 31 final drive rat1 . ( 7) l Gea�:�x �3sembly, R,H. drive, 8 X :n final dr17e ati o. (7) 1 Soeedoeter Wor Speedometer Pinion Tyre Final Dr:ve nat:c Tyre S:ze i Fat No. Xo. of Thread. }art oo No, of Teeth I 1 507197 14 7 9 X 31 I x 4CO I 7 (British) E X 31 }" o X 4JQ 507288 15 7 10 31 155 x 4,JO 507199 12 507196 llL and 11 9 X 31 165 X 400 507198 13 111 and 11 E X 31 165 X 400 507197 14 llC and llF e x 31 H'S x 400 S07197 14
16

20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

Jan 06, 2022

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Page 1: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

G 1ar b ox A ssem bl !J No,

Fart No, Descri..,tion ner fdrt )Jc (;

Assy,

El96()9 Gearbox asse:i.bly, L.::: drive, � X 31 final 519608

drive ratio. ( llL an::! 11) l

519612 Gearrox asserrbly, R.H ::-rive, 9 X 31 final 519611 drive ratio, (llla:,::l 11) 1

s ,pee d t ome er rive

J.io

Description ner Assy

Gearbox assembly, L.H, drive, 8 X 31 final drive rat1 :;. ( 7) l

Gea�:�x �3sembly, R,H. drive, 8 X :n final dr17e -:-ati o. (7) 1

Soeedorr.eter Worrr. Speedometer Pinion Tyre Final Dr:ve nat:.c Tyre S:.ze

i Fa't"t No. Xo. of Thread.;; }art :Koo No, of Teeth

I

1::;i;; 507197 14 7 9 X 31 I x 4COI

7 (British) E X 31 }"/;; o ... X 4JQ 507288 15

7 10 :x 31 155 x 4,JO 507199 12 507196

llL and 11 9 X 31 165 X 400 507198 13

111 and 11 E X 31 165 X 400 507197 14

llC and llF e x 31 H'S x 400 S07197 14

Page 2: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

.

Part No.

306.S

4E5.S

486.S

4e9.s

650,s

. 671.S

759.s

798.S

944-s

lOC7,S

11300s

. GEARBOX, CASING &COVER. . Description

NC. per

LSSY. Fart Kc. Description

Bolt., hex. head: 6 din, .” 20 long: For fitting speedometer cable. (R-III)

2474.S C. P A. washer, 25 I/dla. x 32 fC/.dia. x 2 th:ck. For plug 2850. (R.Vl) .

Belt, hex. head, 7 dia,, 20 lcng. FlxicK Speedometer drive clam& (R 1111 ’

2503.5: Kut , hex. ) 7 dia. x 100 pitch. Fixing gearbox to beli housing. (R.iII)

Belt, hex. head, 7 dia,, 22,5 lcne, Fixing bell housing. (R.111) .

2551.S Xut, hex., 8 dia. x 125 pitch. Fixing gearbox cover, (R.lIJ j

Belt, hex, head. 7 dla, r 30 ic.ng. Foxing clutch withdrawai cable cas:ng guide, (R.113)

2611,s

Stud, 7 d?a,, 75.5 long, threaded portIons 10.5 and 17 lcng. Fixing gearbox to bell housing. (R > III )

Eolt, hex. head, 8 dia., 35 long. Fixinr front ball bearing cap on layshaft. (R,III)

2669.S

Nut, hex., 13 dia. x 153 pitch. Fixing pear& to bell housinr, fixing dynamo, bell housing, and lower inspection plate. (R.111)

Nut, hex., 12 dia. x i75 pitch. Fixing differential bearing caps, (R.311)

Drain plug, threaded 24 dia. x 290 pitcb(R.VI

Eolt, hex. head, 8 dia., 30 long. Fixing front ball bearing cap of mainshaft, ‘also clutch bell housing shield.

2950

4730” s

88342

Hydraulic greaser for fan drive. (R.VI)

Stud, 7 dia. 9 63 long, threaded portions 12 and 16 long. Fixing gearbox to bell housing,

Stud, E dia. 9 ‘71 long, threaded portlcns l& and 16 long. Fixing gearbox cover and horn bracket. (R. III 1

88344 Stud, 8 dia., 40 lone, threaded portions 14 and 16 long. Fixing gearbox cover.

88625 Bolt, hex. head, 10 dia., 45 lcng, thread 20 long. Fixing bell housing and lower inspection plate. (R.III)

1

I

4

2

3

5

5

2

2

2

4

Washer I 7.5 I/dia. x 20 O/dia. x 1.5 thick. For ‘nuts fixing gearbox to bell housing.

F8682

Stud, 10 dia., 70 long, threaded Fortions 15 Cnd 20 long, Fixing gearbox to bell housing, (R,III)

Lockwasher, single, 8.5 dia. For nuts fixing gearbox cover ) suspension end, (R.11)

Stud, 12 dia., 83 long, threaded portions 18 and 22 long. Fixing differential bearirg zap, second fitting. (R.111)

LO@450

151429

Cap, threaded 82 dia. x 150 #pitch. For differ ential bearing on gearbox type B. (No longer Supplied).

Eolt 1 hex. head, PC dia., 135 dynamc.

1 one. Fixing

21 FU.

per

CSY,

2

7

F

7

4

2

1

2

4

7

2

2

1

Page 3: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

22 GEARBOX CASING & COVER

Par.: No,

452445

452472

49070E

CaF �riee� =eta:. 25 j:a. F-� f:c:.:t eni cf :ever:Se ��ii.=- 1nte:.·mediate shaf-::_

Ee:_ t��s1n�, L H. dr1�e Sore f0r S .F,I jcin-: f:3 d::a.

InsFe::tion ,o.:.a.te 114 w::.de, For ·oell housing.

Bojt n d:a •• 22,f �ong. F1x1ng �ell housing tc cy�inaer block.

490832-A Bell ho;is1ng. !i. :r d71ve, :?·,r" r',.r S F,t. �-,r .. t ,., ... 1t.,

50038�

500504

500532

5005'!9

500710

500t:35

5COE37

500963

:00993

srr.ooth, On t:e .. •. hcus:.q:.

Bush b�re 6, For speedo�eter drive pinion,

SpAAdo:mete-r dn.ve pi:.:icn socket, 84.5 long.

Cork gas.k"'t 42 l/dla c x 50 0/dia, x 5 thick, For stai"t rng nnndle d..,g: cap. (R ,'I:::)

Dowe, ·.-:u:: ., l/d1a. x lO O/d1a, x .. 4 �ong, Fer ;,_x.-�.i! g'lar1J(,x "CC ce,. ncus_:1g, (R.III)

Fix:�f ;.ate for speedcmeter s�=���- iiep!a;e� by :�': .. 42;

StJd . �1a, 40iong threaded p0rt1(ns 10 a:::id .... .c:ng N--�_:h plai:1 port10,1 �- 5, F•:•r al1gn::ng .:aarbox ;:cver J

Gaskec jcub�e 69 I/d1a,, ho.e ;:e�tre& 86. F·�, f:,J:1t ·,ea:-:�,g :!ars, {3.,1iI)

i,; (•. pe.

AssyJ

l

2

l

l

l

1

1

2

' ;.

2

2

50lCO:..

so:co2

oo:cos

501049

501050

f.o::.:.·13

5CB002

50E2".::

E '.5703

601027

Bea:-:..r•£" .:::aF. 5 holes '.!':ll!'':-,es 8S, Thickness cf

N,.;, per J.ssy,

flange :.o m!ll., Fe.:, �ayshaft f,·o:nt bear::.::ig,. 1

F;s.:i-:1: )ap 20 dia, F::::r- .,ever.;e g:ea .... 1:.1te:-·­me:; .a-ce .; haf: _

Bear:ng Jar b�re 32 ho:..a :entres 86, F�r ma::.;1shat't f:-:-mt bear::.r.g: .,

1

l

Lowe-:- .:asket between gea:rbc,:x and bel"l he-us 1ng. (R,�:l- l

[p��- ,-asKat between gearbox ar.d bell housing. (Fi ·n 1

Gea: :, .. ,c � ,:.ve.·. f,.tted wlth shafts., forks and gaa· l�;�ing devi�e.

F1xrng p'�:te fol' spee.Jc,;note:: �o.::ket,

Bea: •_ng .:!B.p 5 h:J-teS ;:en'tres 86, Th1�kness flange :2 .m."!lJ Fc-r :..ayshaft frcnt; bea!"1ng,

Gearbox ::as mg, Rep �a::ed by 508002,

S:!raw rcc:nd head 10 d:..a., 38 lcng ... Flxing bel! n���ng and inspe:�1.n p�ate. (R.II)

Dishnc-e p1e:e, 8 !/d1a, x .. 2 0/d·.a. x 24 ... cng. Fi:icing ho:-r: bra,:ket. (R III)

of

1

1

.i.

1

l

2

2

Page 4: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

500384�

rl8344 I

00963

•hi•ld 49089hbolt 759-S \

nut 2551-sJ lock wa.rMr 88682

451429 nut2611-S'

.rlud 1007-snut 2611-S

452472

452445 .ho11.rin9 BJ .L.ti.driw 490832 .hou.rln9 BJ R.tt.driV!

90.rlt.t 501049

2503.s. nut 88342� stud650.s5a071 dow•I pin8862 5 wa.rher

Page 5: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

Fart No.

230s

3040s

5,Fo.s

5e2.s

665,s

759.s

1067

15EO.S

.

1667

2363-S

Description

Screw, counteisunk head 3 dia., 10 long,

Fixing gear indicator plate to dash. (R,III)

Bolt, hex. head, 6 dia., iE long. Fixing bracket of change speed relay levers to dashboard.

Bolt, hex, head, 7 dia., 32-5 long” Fixing upper lever controlling second and tcjp speed fork. (R.111)

Pelt, hex, head, 7 dia,, 37,E long, Fixing upper lever controlline first and reverse speed lever fork. (R.iII)

Bolt, hex. head, e dia., 20 long, Fixing bracket supporting levers controlling forks on flywheel housing. (R.111)

Bolt, hex. head, F dia., 30 long. Fixing bracket suq?orting levers controlline forks on flywheel housing. (R.IXl)

Fin, 4 dia., 42 long. Fixing change speed lever ball joint.

Rivet, flat head, 4 dia., 13 long, Fixing lockin

f spring for gear selector levers.

(R.111

Yiasher, E.5 I/dia. x 15 O/dia. x 2 thick. For clevis pin controlling relay lever on dashboard D (R.111)

Flat washer, 6 I/ dia. x 14 O/dia. Ror shouldered pin 5154E4 on gear control rod. (RJII)

NO.

per hssy,

3

- GEiRBOX CON+ROLS

hmt No. Jescription

2371-S

2434,s

2503,:

2551.E

2613.5

4732.3

4797.5

11757

Eel03

232763

50062e

Nut, her., 6 dia., x 100 pitch. For ball Fins 515506. For pin 515464 on lever controlling second and top speed. For bolt fixing relay lever bracket on dashboard: (R.IXI)

Hut, hex,, slotted, 6 dia. x 100 Fitch. For vln 5154E4 on lever controlling first and reverse speed, (R *III>

Nut, hex., 7 dia. x 105 pitch. Fixing upper levers controlling change speed forks. (R.111)

Nut, hex., 6 dia. x 125 pitch. Fixing clevl pin on rod controlling relay lever. (R.111).

Nut, hex., 10 dia. x 150 pitch, R.H. thread. Lmking adjustable ball joint casing. (R.111

Hydraulic greaser for lever controlling forks. (R.YI)

Expanding washer, 14 dia, for adjustable ball joint on control rod, (R-111)

Fin, f dia., 26 long, head 11 dia. For relay lever clevis. (R.11)

Woodmff key for upper lever controlling second and top speed fork.

Change speed indicator plate, rectangular, 50 x eo, (R.IV)

Ball joint for change speed lever on dash- board.

23 No. per

Lssy:

4

1

4

1

2

2

2

1

4

2

1

1

1

Page 6: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

24

fart No,

506072

515464

D54E6

El54E7

flf492

flE49f

Elf4S6

El5497

E 1550:-!

515505

• ·-1 �� ---� /.

GEARBOX CONTROLS

Descrirtion

Gear lever, bushed, with spring �iveted, For second and tor S?eed, on dashboard.

Bolt, shouldered, 6 dia, x 100 pitch, Fixing relay rods to control levers,

Washer, 12,5 I/dia, x 20 0/dia, x 2,5 thick. Facking for levers on dashboard,

Thrust washer. 19 I/die.. x 28 0/dia, x L 5 thick, For first and reverse speed lever on dashboard,

Washer, 12 I/da. x 25 J/dia .. x Lt- thick, For second and top speed relay lever on dashboard.

Scindle, plain, 12 dia� x 63 long, For control levers in bracket on dashboard,

Bush, 12 I/d1a. x 15 0/dia. x 10 long, For bracket surro��:n£ control levers on da.shl::oard, (rt ·.'I)

Eush, 12 I/d1a Y 15 O/d1a. x 13 :on!!. F'cr control levers in bracket on dashccard,

Bush, 19 I/dia, 7. 22 0/dia. x lf lon?, Forfirst and reverse Sfeed relay lever on dashboard,

Stof· collar, 12 I/dia. x 16 0/dia x 7 long, For second and tof Sf88d relay lever en dashboard,

Connecting rod for relay lever of second and top SF�ed on dashboard, 27E lon£.

N-:. per Part No,

Assy,

515506 ·l

515510

2 515511

515514 2

515:515

1 5155le

1

::15519

2 51E520

2 El5522

2 515561

5155S2

1 515592

l

Description

Ball �iL, thread 6 dia. x 100 pitch, For ball Joint ca.sing on control rod,

Bus�, 12 I/dia., x 15,6 0/dia. x 20 long, For =in of second and tor speed relay lever on dashboard, (R,VI) · ·

Woodruff key for upper lever controlling first and reverse speed fork,

Lowe, lever on �ea.rbox controlling first and reverse speed fork.

Lov .. , lever on gearbox control line: second and to= speed fork�

Soindle, plain, bushed, 19 dia., 52 long. For first and reverse sFeed relay lever on dashtoard.

Rels; lever with bracket. On da.shb0ard for first and reverse soeed,

�els� lever fer second and ten speed, Jn da5h': :,ard,

urac�et, bush, for control levers. On das:r.coard.

Change speed lever only. On dashboard.

Kno� for change speed lever on dashboard, ( ;\ . ·;: )

Rubl::�r linin�. for closing ;late. For e:ear sel��tor rods scuttle openin�.

No, per

Aasy,

4

2

1

1

l

1

1

1

1

1

1

l

Page 7: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

.i-art Eo,

515593

515597

515654

515655

515667

515666

515792

515794

El5796

515797

515800

ElEEO2

\

Descripticn

Closing plate for gear selector rods scuttle opening.

Gear selector complete.

Second and top speed upper lever. On gesrboJ

First and reverse speed upper lever. On gearbox.

First and reverse speed rod. Relay lever to selector.

Clevis for rods, 57 long. Fran! relay rods to selector.

Spring for ball joist on gear change control rod. (2 adjustable ball joiot casings)

Lockmt, hex., 10 dia. x 150 ritch, L.H. thread. locking adjustable ball joint cas ire.

Casing for adjustable ball joint, 10 dia. x 150 Fitch, L.H. thread. (Control rod with 2 adjustable ball joint casings)

Control rod for first and reverse speed, 555 long. Ends threaded 10 dia. x 150 pitch 1 end R.H. thread opposite L.H. thread.

Casing for adjustable ball joint, 10 dia. x 150 pitch, B.H. thread. (Control rod with 2 adjustable ball joint casings)

Control rod for first and reverse speed complete with adjustable ball joint casings and ball joints.

No. per

1

1

1

1

1

2

4

2

2

1

2

1

Fart No,

515861

515691

Elf993

615903

515919

GEAR80X CONTROLS

Description

Bracket for upper and lover levers control- ling forks. On flywheel houeine.

Locking wring, flexible steel, 0.6 thick. For sear selector levers.

First and reverse speed selector lever. Fitted with bush-and riveted locking arring.

Control rod, cranked, for second and top speed, 555 long. Ends threaded 10 dia. x 150 pitch. One end R.R. thread, opposite L,H. thread.

Contiol rod, cranked, complete, for second & top speed. With adjustable ball joint casings and ball joints.

Page 8: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

4fY

\ Sl!

515522

r500628

-split p/n - IO67 h

1

rd

rd

I

r

Page 9: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

26 GEARBOX. PINIONS, SHAFTS & FORKS

fart �o, Descri�tion

2713.S Ball, 6.35 d1a. For inter�ediate reverse �ear pinion. For synchrorresh asserrbly. (R,VI)

2714,S Ball, 9,52 dia, For gear locking �echanis�. (R.Vl)

479E.S Expanding washer, 16 dia, Fitted in gearbox lid. (R.IJI)

e9230 Bolt, hex. head, 12 dia,, 14 long. Fixing locking springs,

89455

69461

111�36

461116

461eel

fO'J267

500�74

EOOZ7!:

Thrust race, 30 x 50 x 14. For layshaft.

Ball bearing, 30 x 62 x 11, For rear end of �ainshaft, (R,Il)

Locknut, hex,, 10 dia, X 100 pitch, For bolt lockin� intermediate reverse pinion shaft, (Second asse�bly.)

'Na.sher, 14.fi I/dia, X 20 0/dia. X l thick For second and toe speed selector fork shaft,

Washer, 14.E :/dia, X 20 0/dia. ,: J.CE ti:ick.

For second and to� s�eed selector fork shaft.

Roll .... bear ire,, 30 x 72 x 19, For lays haft rear. (R.Vl)

Lockwasher, 25.E tore, with tats f�r loc�utQ On lcclrnuts at front ends of main and lay­shafts.

Nut, hex., �4 dia, x lfO �itch. lJcking front tall bearing on layshaft,

No,

per Assy,

26

3

5

2

1

2

l

As reqd.

As

reqd.

' .t.

1

1

Fart No,

50051'3

500515

500521

500523

Description

Cap :'er rear irainshaft bearing, bore 50; fi,:1�� hold centres ea,

To� sceed layshaft pinion, 28 teeth.

Bust, 3J I/dia. x 34 0/dia, x 33.S long. For �ainshaft top speed pinion,

Bust, 3J I/dia. x 34-0/dia. x 23 long, groo7ed L.B. thread for lubrication. For rear of first and reverse speed oinion on layshaft. For rear of second speed mainshaft pinion.

500525 Celeron washer, 30 1/dia. x EO 0/dia. x 2. E t:-.ick. For sec::md speed mainshaftpini:lr ..

500526

500527

ooos2e

500533

5]'.)534

For :'irst and reverse speed layshaft pinion.(R VI;

'i\asne:, 25, � I/dia. x 46 0/dia. x 3 thick, Ea�ween rr.ainshaft front ball bearing and top sree:J. pinion,

Thrust washer, 30.2 I/dia. x 44,7 0/die.., x 3 7� thi.:::C. F·or synchrornesh dogs,

Fla� key for seco�d s�eed rr.ainshaft pinion,

loccn�sher, ln two hal7es, �or layshaft first and reverse speed rinion,

3r.li�ad washer, For second scecc rra:nshaft pi nL:in,

t1�E35 Ball bear1r.�. 2E x 62 x 2f.4. Icr �ai�s�aft fr:�t 0rd. r or l4yshaft front end,

1

1

1

1 1

1 l

1

2

1

2

1

1 1

Page 10: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

Par'; !'.o.

E00537 First and reverse sneed sele��or fork.

500f3e Second and tor speed selector fcrk,

600613

f:00€14

600719

f007H

felt, square head, E dia., 16 lonf. for lcckin� selector forks.

Safety Flug, 9.E dia. lcckine 1cear selector fork shafts,

Inner washer, 21 1/diao x 33.5 0/dia. x 2 thick. for reverse gear inter�cdiate };inion. (No lcnge'I" !.n;pp; 1 ed .1•

Thrust washer, le 1/dia. x 39.E 0/dia. x 2.S thick. For reverse gear intenr.ediaterinion.

5007f3 Shaft for reverse gear inter:n'ediate pinion, 140 long,

f007f6 First and reverse sreed mainshaft eear, 20 teeth.

5007€1

E00763

5007C:4

E00774

Tor sreed mainshaft rinjon, bushed, with dogs, 22 teeth.

Second sreed mainshaft �ear, tushed, 16 and 24 teetJ-.•

Second speed layshaft pinion, 34 teeth.

Celeron washer, 30 1/dia. x 50 C/dia. x 2,6 thick. (&.VII ror second speed �ainshaft r1n:c::1. For first and reverse iayshaft rini C!L

GEARBOX PINIONS SHAFTS & FORKS

No. ner Fart No,. Des.:ription

Asay.

1

l

2

1

2

2

1

l

1

500775 CelHo::1 washe.r, 30 I/dia. x fO 0/dia. x 2.t thick, (R.11)For ee�c,nd spe'!d J:l'ainshaft pinion.F'or first and reverse speed layshaft pinion.

500776 Ihr"Jst -washer, splined, 30.2 I/dia.. x 44.7 0/dia. x 3.9f thick. For retaining synchro­n:esh '.1.ut.

500786

500805

sooeos

500€07

500€09

5::,,Je40

500893

500965

Bolt, �CT. head, 10 dia. x �o.

lc,cking inter,n,ediate reverse f!:e&r pinion shaft.

Thrust wasner, le 1/dia. x 39.f 0/dia. x 2.6 thick, For reverse gear intermediate pinion.

Thrust washer, le I/dia. x 39.f 0/dia. x Z thick. For reverse �ear interreediate !'inion,

Thrust washer, le I/dia. x �9.f 0/dia. x 3,2 thick, For reverse gear intenr.edi�te rinion.

Syn�hro,n,esh gear co,n,rlete.

Fin, 7 dia •• 23 long, For starting handle do!?'.•

Bush, 30 1/dia x 34 0/dia. x 23 long. grooved R.H. thread for lubrication. For frotit of first and re�erse speed lay­shaft pinion. For f:ont of second speed ma.inshaft pi�ion,

E.nd .�ap for mainshaft, threaded 24 dia, x

27

1 1

2

1

2

2

2

l

1

1 I

l

Page 11: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

28 · GEARBOX .. PINIONS .. SHAFTS & FORKS

Fa:'t Ko,

500994

500995

500996

Desc:-i ,.,ti on

Shirr, O.e 'th:ck, E holes, For layshaf't adjust?Tent. Shin:, O,OE th:ck, E holes, For layshaft ad3ustrrent. Shirr, 0,07 thick, 5 holes, For layshaft adjustroent.

500997 Shirr., 0,09 thic�, 5 holes, For layshaft adjustment,

500998 Shim, 0.2 thick, 5 holes, For Layshaft adjust:r.er.t,

500999 Housing for front ball bearing on layshaft, .with 5 holes, hole centres E6.

..

501003 aousing for front ball bearing on reainshaft, with 4 holes, hole centres E6" .• e

501014 Spacing washer, 31 1/dia. x 38 ·:>/dia. :x l thick, Eetween rear ball bearings on l!'ainshaft,

501026 Celeron washer, 30 1/dia. x 50 0/die., x 3 thic�:, (R.71) Second sreed �ainshaft rir.ion. First and reverse !Feed layshaft ninion,

EOllEO Shaft for second and too sreed selector fork, 392 lone'.,

5011El

5::,11e2

S0ll83

EJ1le4

Shaft for first and reverse speed selector fork, 217 long,

Locking shaft for gear selector,

Sfrir.g for gear select,r locking shaft.

Cup for gear selector locking shaft s�ring.

N: .:,e:

Ass :r,

As Reqd,

l

l

l

l 1

1

l

l

l

1

fart Noc

5()1185

50137 J

501436

506294

Des.:;:ri pt1on

Cir:l1p for gear sele:'tor locking �haft sp-i::i.g .::up

Fa::nng wa11har, 30 I/dia, x 40 0/dia. x 0 OS thick, F�r top speed layshaft pinion,

Fl��, hex, head threaded 12 dia, x 175 pitch c

On gea::-b.:ix lid,

3pri�f for 11ynchromesh gear,

�)6300 Flunger, 5 dia,, 7.5 lor.g, locking serrated washer of second speed rr.ainshaft pinion,

�o634e Spri�r. 30 lon�. For ball lockin!!'. gears.

5::>6979 Outer circliF for rear rrair.staft ball-races,

5J7270 First and reverse sneed layshaft rinion, not bushed, 26 and 39 teeth. (For floating bush.)

507271 Floatin� bush, 30 1/dia, x �4.3e 0/dia, x 67,5 lonr. For first and reverse speedlays he.ft pinion.

5·:)7272 Thrust ·N9.sher, splined, 30, l 1/dia, x 44,2 J/dia, x 3.8 thick, For retaining synchro1r.esh hub,

50E052 'Nasher, 25,5 1/dia. x 35 0/dia, x 0,5 thick. For front mainshaft and front layshaft locicnut, (No lone:er suppl1ed1.

.. .

per Assv

l

1

l

1

1

1

2

1

1

1

2

2

Page 12: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

Fart NC.

soeo6e

508069

soeo70

506274

508335

SO8336

508337

soe33e

515702

Description

Intermediate bush with flange, 10 I/din. x 25 O/din. x 36 long. For reverse gear. (Third fitting)

Reverse gear intermediate pinion, bushed. 16 and 32 teeth.

Inner thrust w66her, 23.7 I/dia, x 33.5 O/his. x 2 thick. For reverse gear lnter- mediate pinion.

Housing for front ball bearing on layshaft, with 5 holes. Hole centres 96. 26 thick.

Thrust washer, 30.1 I/dia. x 44.2 O/dir. x 4.5 thick. For retaining 6ynchrOmesh hub.

Thrust usher, 18.2 I/dir. x 39.6 O/dia. x 2.7 thick. For reverse gear intermediate pinion.

Thrust nsher, 16.2 I/dia. x 39.5 O/dia.. x 2.9 thick. For reverse gear intermediate pinion.

Thrust -Iher. 18.2 I/dia. x 39.5 O/dia. x 3.1 thick. For reverse gear intermediate pinion.

Mainshaft, with 25 dia, splines for clutch disc.

No. Per hay.

2

2

hrt No.

R6OX,PINIONS.SHAFTS&FORKS

Description No..

KY.

Page 13: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

5080527 5009657 \

1500528

50053 5

500367'

__. -- -- ~--. -_- - ---- -.~- -- _-.- _ - .-.

Page 14: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

50

Part No.

255.1.S

No.Per

Assy.

I

4

I

2

r8.97 B

Ilr

:'4OSarql

408296

408p00

:

4,06'504

408505

-408506

408307r

40830e!'1',,.;

':: .+: .

Nut, hox., B dia" x 125 pitch" I'or boLtsfixing coup)-ing flange to propolLor shaft.(n"rrr)

Doubl.e lookwasher, 10"5 diao, hole centres67.4. Fixing crowlx wheel to dlfferentlalhousing"

$pindle for satellite pinions, 109 tr'ong.,+

Bo1t, hexo, head, 10 dia "r'26 long. Fixingcrown wheel to diff,erential housing"

Bolt, hex. head, shouldered, 8 dia", B0 lohg"tr'i*iog eoupling flange to drive shafte

Packing uashen, 2"95 thick. For satolliteiiini ons o ,

Packing washer, 3 thick. For satellitepinions

Facking washer, 3.05 thick.ninions

"

Facklng washer, 3,"10 thiqk"pinions

Packing washer, 5"15 thick.pinions

Spindle for satollite pinions, 47.5 trong"

Satellite pinion, B teeth"

Bush, 27 \/d,ia. x s! a/aia. x 4$ long" Fordiff orential"cas ing and crou,n wheol"

taperod rol.ler bearing, 40 x 80 x 1.9"5.(R"VI)

Adjusting nut, 82 dia" x L50 pitch" fortapered roller bearingso

,

S.P,1" oiL retainer, 36 I/Aia" x 83 O/ata.x 12 thick. For differenti.al" .

Coupllng flange for propellor shaft,L6

'splines. ftophood by SOEOIIA"

Locking ring f'or coupi.ing f lange 4Og4O4.

Bush casing {or differential, 4 pinion type,bearing journal dia, 40.

Thrust washer, 2?.25 /aid. x 62 O/dta" .x2"055 to 2.065 thick" For planet gear"(n.vf

Thrust washer, 1"76 to 1"85 thick. Forpl-anet gear " (n "vr )

Thrust washer, 1"BG to 1"98 thick" Forplanot ge*r." (n"vr)

thrust wash.er, 2"12 to 2.24 i)hick. !'orplanet gear" (n"vr)

Thrust washer, 2"35 thiek" For satellitepini on.

4

I

408s69

408855

408442

408451

408452

408453

408454

!

408455

408468

4A8467

408472

408473

4A8474

4085€7

Z

2

For satellite

, For: satellite,1.1

.

For eatellite

4083Ifllo?

408619

408aAe

locking ring, in trrvo halves " Foi couplingfl.ange; firs.t mounting. (Wo Xoiagor supp}fed;

0otter pin fixing satell.ite pinion spi"nd'tre,

Crosshead for satelltte ptnlons. i

".:;l-.:,"r ' ..-

4

(,

a

1

,*,* ...i*,;,- r..,,rrud**-.---. -4. ;ji

Page 15: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

Fart No

40@598

4OP599

4oe600

4oe632

4oe633

4oe634

507238

607239

608ol2

Description

Thrust washer, 2.90 thick. For satellite EiIliOt3.

Thrust washer, 3.20 thick. For satellite pinion.

Thrust washer, 3.25 thick. For satellite pinion.

Flanet pear, 16 teeth, 16 srlines, threaded 1E dia. x 350 pitch.

Kut, slotted, l? dia. x 150 Fitch. Locking driving flanges to Flanet year 408632.

Shouldered washer, lE.5 I/dia. x 31 3/dia. x 5.5 thick. F’or slotted nut 40E633.

Cruwn wheel and bevel pinion, ratio E x 31, journal dia. for ball race on crown wheel 43.

.

Crown wheel and bevel pinion, ratio 9 x 31, journal dia. for ball race on crown wheel 40.

ioupuag fiulgo fc’ pPcpc*arr ShAfx, bo 8 p:iner n Bephm 4084W0

NO.

per by,

4

4

4

2

2

2

1

1

2

Fart No.

GEARBOX DIFFERENTIAL

Description

31

FJO. per

LSSY.

Page 16: 20 · GEARBOX ASSEMBLY SPEEDOMETER DRIVE

408332

408ID--\

4 08463 ,,

r-+08355- Btffth

408281

4'08474 /Jor� e7,eS 408467

} 408472 typ� B casing 408473

S07239

S07238

408304 408305 408306 408307 4 08 308 408597 408598 AQ8599 408600

08453

508012

408454 l6Hrration,