2 V Series Clamped Metallic V2 Service & Operating Manual … · Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material E Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene
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2" V Series Clamped Metallicwith Metallic Center Section V2
VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation 800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
Serv
ice
& O
per
ati
ng
Ma
nu
al
1: P
UMP
SPEC
S2:
INST
AL &
OP
3: E
XP V
IEW
4: W
ARRA
NTY
Orig
inal
Inst
ruct
ions
v2mdlAsm-rev0314www.versamatic.com
IMPORTANT
Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear protection.
Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.
Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.
Safety Information
Grounding the Pump
WARNINGTake action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.
WARNINGPump not designed, tested or certified to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.
v2mdlAsm-rev0314www.versamatic.com1 • Model V2 Metallic Bolted
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 NeopreneUUltra-Matic 8 3/8" C Cast Iron S Stainless Steel 2Nitrile(Nitrile)VV-Series 5 1/2" S Stainless Steel PPolypropylene 3 FKM(Fluorocarbon)RE AirVantage 7 3/4" H Alloy C G Groundable Acetal 4EPDM 1 1" PPolypropylene ZPTFE-coatedAluminum 5PTFE 41-1/4"or1-1/2" K Kynar JNickel-platedAluminum 6SantopreneXL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) QEpoxy-CoatedAluminum 9 Geolast
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction DesignR Rugged 1Neoprene 1 Neoprene 9 BoltedDDome 2 Nitrile 2Nitrile 0 ClampedXThermo-Matic 3(FKM)Fluorocarbon 3(FKM)FluorocarbonTTef-Matic(2-piece) 4EPDM 4EPDMBVersa-Tuff(1-piece) 5PTFE 5PTFEFFUSION(one-piece 6SantopreneXL 6SantopreneXLintegrated plate) 7 Hytrel 7 Hytrel 8 Polyurethane 8Polyurethane 9 Geolast 9 Geolast A Acetal AAluminumw/PTFEO-Rings S Stainless Steel SStainlessSteelw/PTFEO-Rings CCarbonSteelw/PTFEO-Rings HAlloyCw/PTFEO-Rings TPTFEEncapsulatedSiliconeO-Rings
Your Serial #: (fill in from pump nameplate) _____________________________________
VERSA-MATIC® MODEL IDENTIFICATION CODES
X X X X X X X X X X - X X X
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Valve Seat Material/Valve Seat O-ring Material
Construction Design
Revision Level
Options (if applicable)
Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Buna-N V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 (FKM) Fluorocarbon 7 3/4" H Hastelloy C G Groundable Acetal 4 Nordel 1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 XL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum 9 Geolast
Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-ring Material Construction DesignR Rugged 1 Neoprene 1 Neoprene 9 Bolted D Dome 2 Buna-N 2 Buna-N 0 Clamped X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon T Tef-Matic (2-piece) 4 Nordel 4 Nordel B Versa-Tuff (1-piece) 5 PTFE 5 PTFE F FUSION (one-piece 6 XL 6 XL integrated plate) 7 Hytrel 7 Hytrel 8 Polyurethane 8 Polyurethane 9 Geolast 9 Geolast A Acetal A Aluminum w/ PTFE O-rings S Stainless Steel S Stainless Steel w/ PTFE O-rings C Carbon Steel w/ PTFE O-rings H Hastelloy C w/ PTFE O-rings T PTFE Encapsulated Silicone O-rings
Model #:
__ __ __ __ __ __ __ __ __ __ __ __ __(fill in from pump nameplate)
Your Model #:
UNIVERSAL TO ALL VM
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 2
materials
Material Profile: Operating Temperatures:Max. Min.
Conductive Acetal: Tough, impact resistant, ductile. Good abrasionresistanceandlowfrictionsurface.Generallyinert,withgoodchemicalresistanceexceptforstrongacidsandoxidizingagents.
190°F88°C
-20°F-29°C
EPDM:Showsverygoodwaterandchemicalresistance.Haspoor resistance to oils and solvents, but is fair in ketones and alcohols.
280°F138°C
-40°F-40°C
FKM:(Fluorocarbon)Showsgoodresistancetoawiderange of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hotwaterorhotaqueoussolutions(over70°F)willattackFKM.
350°F177°C
-40°F-40°C
Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.
220°F104°C
-20°F-29°C
Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oilsandsolvents.Generallyattackedbystrongoxidizingacids,ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.
200°F93°C
-10°F-23°C
Nitrile: Generalpurpose,oil-resistant.Showsgoodsolvent,oil,waterandhydraulicfluidresistance.ShouldnotbeusedwithhighlypolarsolventslikeacetoneandMEK,ozone,chlorinatedhydrocarbons and nitro hydrocarbons.
UHMW PE: A thermoplastic that is highly resistant to a broad rangeofchemicals.Exhibitsoutstandingabrasionandimpactresistance,alongwithenvironmentalstress-crackingresistance.
180°F82°C
-35°F-37°C
Urethane:Showsgoodresistancetoabrasives.Haspoorresistance to most solvents and oils.
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:Alloy C:EqualtoASTM494CW-12M-1specificationfornickelandnickelalloy.Stainless Steel: EqualtoorexceedingASTMspecificationA743CF-8Mforcorrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.
CAUTION! Operating temperature limitations are as follows:
afTErmarKET ParTS
Pumper Parts is your single source for parts that fit Air-Operated Double Diaphragm (AODD) pumps
• Wilden®
• ARO®
• Yamada®
RIGHT PART, RIGHT NOW
designed to perform equal to or greater than original equipment manufacture.
Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part numbers are used for identification purposes only. Pumper Parts® is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada® is a registered trademark of Yamada Corporation. ARO® is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.
MODEL SPECIFIC UNIVERSAL ALL AODD
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com3 • Model V2 Metallic Bolted
NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 4
V2 Aluminum Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
.41
R .25
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2AAxxxx9
V2 ALUMINUM CLAMPED PUMP
1 1of
V2AAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
16.38[416]
14.77[375]
10.56[268.2]
2.03[51.5]
25.05[636.2]
26.69[677.9]
13.59[345.2]
2.58[65.5]
10.11[256.8]
10.11[256.8]
12.44[315.9]
2.33[59.2]
5.12[130]
9.00[228.6]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
.41
R .25
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2AAxxxx9
V2 ALUMINUM CLAMPED PUMP
1 1of
V2AAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
16.38[416]
14.77[375]
10.56[268.2]
2.03[51.5]
25.05[636.2]
26.69[677.9]
13.59[345.2]
2.58[65.5]
10.11[256.8]
10.11[256.8]
12.44[315.9]
2.33[59.2]
5.12[130]
9.00[228.6]
Model Specific
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com5 • Model V2 Metallic Bolted
V2 Screen Mounted Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
16.38[416]
14.80[375.9]
10.62[269.7]
15.65[397.5]
25.09[637.3]
26.73[678.9]
13.59[345.2]
2.58[65.5]
11.02[279.9]
5.12[130]
2" NPT / BSP TAPEREDDISCHARGE PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
TOP VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2BAxxxx9
V2 SCREEN MOUNTED ALUMINUM CLAMPED PUMP
1 1of
V2BAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
16.38[416]
14.80[375.9]
10.62[269.7]
15.65[397.5]
25.09[637.3]
26.73[678.9]
13.59[345.2]
2.58[65.5]
11.02[279.9]
5.12[130]
2" NPT / BSP TAPEREDDISCHARGE PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
TOP VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2BAxxxx9
V2 SCREEN MOUNTED ALUMINUM CLAMPED PUMP
1 1of
V2BAxxxx9
ALUMINUM
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 6
V2 Cast Iron Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
16.38[416]
14.27[362.5]
24.55[623.6]
26.19[665.2]
.40[10.2]
10.00[254]
10.00[254]
12.60[320]
2.60[66]
5.12[130]
9.00[228.6]
13.59[345.2]
2.58[65.5]
2.53[64.3]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2CAxxxx9
V2 CAST IRON CLAMPED PUMP
1 1of
V2CAxxxx9
CAST IRON
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
16.38[416]
14.27[362.5]
24.55[623.6]
26.19[665.2]
.40[10.2]
10.00[254]
10.00[254]
12.60[320]
2.60[66]
5.12[130]
9.00[228.6]
13.59[345.2]
2.58[65.5]
2.53[64.3]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2CAxxxx9
V2 CAST IRON CLAMPED PUMP
1 1of
V2CAxxxx9
CAST IRON
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM / BRASS
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com7 • Model V2 Metallic Bolted
V2 Stainless Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
dimensional drawings
15.75[400]
14.49[368]
10.31[261.8]
1.72[43.7]
24.72[627.9]
26.22[665.9]
13.59[345.2]
2.25[57.2]
10[254]
10[254]
12.25[311.1]
2.25[57.2]
5.12[130]
9[228.6]
.38[9.6]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2SAxxxx0
V2 STAINLESS CLAMPED PUMP
1 1of
V2SAxxxx0
STAINLESS STEEL
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
15.75[400]
14.49[368]
10.31[261.8]
1.72[43.7]
24.72[627.9]
26.22[665.9]
13.59[345.2]
2.25[57.2]
10[254]
10[254]
12.25[311.1]
2.25[57.2]
5.12[130]
9[228.6]
.38[9.6]
2" NPT / BSP TAPEREDDISCHARGE PORT
2" NPT / BSP TAPEREDSUCTION PORT
1/2" NPTAIR INLET
3/4" NPTAIR EXHAUST
R .28
NOTES:
1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.
BOTTOM VIEW
A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309
REV REVISION CHG DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
MADE FROM
WETTED END MATERIAL:
PART NUMBER
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
A
DO NOT SCALE DRAWING
DIMENSIONS ARE INCHES
SHEET
C
678
A
8 7 6 5 4 3 2 1
D
B
D
C
B
A
V2SAxxxx0
V2 STAINLESS CLAMPED PUMP
1 1of
V2SAxxxx0
STAINLESS STEEL
SEE BOM
ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:
AIR END MATERIAL:
ALUMINUM/BRASS
1: P
UMP
SPEC
S
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 8
Air-OperatedDoubleDiaphragm(AODD)pumpsarepoweredby compressed air or nitrogen.
The main directional (air) control valve ① distributes compressedairtoanairchamber,exertinguniformpressureover the inner surface of the diaphragm ②. At the same time, theexhaustingair③ from behind the opposite diaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.
As inner chamber pressure (P1)exceedsliquidchamberpressure (P2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions arecontrolledbythecheckvalves(ballorflap)⑥ orientation.
The pump primes as a result of the suction stroke. The suctionstrokelowersthechamberpressure(P3) increasing the chamber volume. This results in a pressure differential necessary for atmospheric pressure (P4)topushthefluidthrough the suction piping and across the suction side check valveandintotheouterfluidchamber⑦.
Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke.Thediaphragm’sinnerplatemakescontactwithanactuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.
Principle of Pump Operation
SAFE AIREXHAUSTDISPOSALAREA
PUMP INSTALLATION AREA
1" DIAMETER AIREXHAUST PIPING
1" DIAMETER AIREXHAUST PIPING
1" DIAMETER AIREXHAUST PIPING
MUFFLER
LIQUIDLEVEL
SUCTIONLINE
LIQUIDLEVEL
SUCTIONLINE
MUFFLER
MUFFLER
SUBMERGED ILLUSTRATION
Pumpcanbesubmergedifthepumpmaterialsofconstructionarecompatiblewiththeliquidbeingpumped.Theairexhaustmust be piped above the liquid level. When the pumped product sourceisatahigherlevelthanthepump(floodedsuctioncondition),pipetheexhausthigherthantheproductsourcetoprevent siphoning spills.
MODEL SPECIFIC
Air Line
Discharged Fluid
DischargeStroke Suction
Stroke
PrimedFluid
2: IN
STAL
& O
P
v2mdlAsm-rev0314www.versamatic.com9 • Model V2 Metallic Bolted
Installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.
Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.
Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator settodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.
Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.
Air Inlet And Priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain PortShut-OffValve
CheckValve
Air Inlet
Discharge
Unregulated AirSupply to Surge
Suppressor
Pipe Connection(Style Optional)
Flexible Connector
Flexible Connector
VacuumGauge
Suction
Shut-Off Valve
Drain Port
Air Dryer
Filter RegulatorP/N: 020.V107.000
Muffler(Optional Piped Exhaust)
recommended Installation Guide
Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer
1
2
3
Note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection.
CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.
UNIVERSAL ALL AODD
2: IN
STAL
& O
P
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 10
Air valve or intermediate gaskets installed incorrectly. Installgasketswithholesproperlyaligned.Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate / Cycle
Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.cfmrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).
Cavitation on suction side. Check suction condition (move pump closer to product).Check valve obstructed. Valve ball(s) not seating properly or sticking.
Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or manifold).
Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.
Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Install a larger air line and connection. Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.
Product Leaking Through Exhaust
Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations
and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.
Unbalanced Cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersizedsuctionline. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
UNIVERSAL ALL AODD, EXCEPT FLAP
2: IN
STAL
& O
P
v2mdlAsm-rev0314www.versamatic.com11 • Model V2 Metallic Bolted
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
Composite repair Parts drawing - PTfE
5
34
40
31
29
12
1110
6
79
138
9
35
21
22
151817
19
31
29
32
33
2327
26
25
28
24
MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY
39
37
36
38
14
METALLIC SEAT OPTION
31
30
29
9
76
11
12
5
4
8
9
2
3
V220A ASYB
B16
00 INITIAL RELEASE MAV
REV REVISION CHG DATE APP DATE ECN
THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.
DESCRIPTION
DRAWING NUMBER
WARREN RUPP INC.
REV
00V2xx5xxx0
V2 CLAMPED PTFE FITTED PUMP
General Model Specific
3: E
XP V
IEW
v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 12
Composite repair Parts list - PTfE
Notes:1.)Theouterdiaphragmplatematerialistomatchthewaterchambermaterial(CastIronUsesSV221TO) 2.)Thismetallicseatmaterialistomatchthewaterchambermaterial.Inadditiontothisseat,(4)o-ringsareneeded.(RefNote3) 3.)These(4)o-ringsareonlyusedwithmetallicfittedseats.4.)OnlyCastIronusesback-updiaphragmp/nV224TFB-15.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, H =Hastelloy
Air Valve AssemblyItem # Qty. Description Part Number
v2mdlAsm-rev0314www.versamatic.com15 • Model V2 Metallic Bolted
written warranty5 - yEar limited Product warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Versa-Matic warrants to the original end-use purchaser that no product sold by
Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Versa-Matic’s factory.
~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~
DATE: August 10, 2011FECHA: DATUM:DATA:DATO:PÄIVÄYS:
This product complies with the following European Community Directives: Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:Dette produkt oppfyller kravene til følgende EC Direktiver:Este produto está de acordo com as seguintes Directivas comunitárias:
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTENDICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING DECLARAÇAO DE CONFORMIDADE
VERSA-MATIC®
Warren Rupp, Inc.A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA
Tel: 419-526-7296Fax: 419-526-7289
This product has used the following harmonized standards to verify conformance: EN809:1998+A1:2009Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:Harmoniserede standarder, der er benyttet:Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES