ACE Group Cairo Rep. Office: ACE Group 3 Samir Mokhtar St., Ard Al Golf, Cairo – Egypt Tel: 00202 26903100/200, Fax: 00202 26903500 E-mail: [email protected][email protected]website: www.aceindustry.net 130 TPH New Surplus Cement Grinding Plant – 4.6m X 13m Ball Mill One (1) Unused Surplus Cement Grinding Plant - Delivered new in 2009 - Nominal capacity 130 tons per hour / 1 million tons per year - 4.6m X 13.0m Cement Mill , key features: * Shell Supported on Slide Shoe Bearings, lubrication systems * Two Compartments * Complete with all liners, partition, discharge grates * Complete with initial grinding ball charge * Central Gearbox Drive 750/15 rpm * 4500kW 750rpm 3/50/6600V Slip Ring Drive Motor * Liquid Rotor Starter for drive motor * Auxiliary drive * Water injection system - O-Sepa N3000 High Efficiency Separator, 150kW variable speed - All necessary ancillaries for closed circuit operation, including: * Circulating Fan, 180000 Bm3/h, 400kW motor, soft starter * Air Slides (imported part) * Air Slide Fans * Mill Dedusting Filter, 65000 Bm3/h (imported part ) * Aux. Dedusting Filter, 50000 Bm3/h (imported part) * Fans for Dust Filters, 160kW, 80kW * Flow Meter for Rejects * Foreign Material Trap - Ancillaries for Clinker and Gypsum Feed to Mill Bins, including: * Clinker Belt Conveyor with Magnetic Separator * Dedusting Filter, 25000 Bnm3/h (imported part) * Bucket Elevator to Mill Feed Bins (imported part)
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130 TPH New Surplus Cement Grinding Plant – 4.6m X 13m ... TPH New Surplus... · * Complete with initial grinding ball charge ... cover for clinker and raw mill silo, cement mill
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130 TPH New Surplus Cement Grinding Plant – 4.6m X 13m Ball Mill
One (1) Unused Surplus Cement Grinding Plant - Delivered new in 2009 - Nominal capacity 130 tons per hour / 1 million tons per year - 4.6m X 13.0m Cement Mill , key features: * Shell Supported on Slide Shoe Bearings, lubrication systems * Two Compartments * Complete with all liners, partition, discharge grates * Complete with initial grinding ball charge * Central Gearbox Drive 750/15 rpm * 4500kW 750rpm 3/50/6600V Slip Ring Drive Motor * Liquid Rotor Starter for drive motor * Auxiliary drive * Water injection system - O-Sepa N3000 High Efficiency Separator, 150kW variable speed - All necessary ancillaries for closed circuit operation, including: * Circulating Fan, 180000 Bm3/h, 400kW motor, soft starter * Air Slides (imported part) * Air Slide Fans * Mill Dedusting Filter, 65000 Bm3/h (imported part ) * Aux. Dedusting Filter, 50000 Bm3/h (imported part) * Fans for Dust Filters, 160kW, 80kW * Flow Meter for Rejects * Foreign Material Trap - Ancillaries for Clinker and Gypsum Feed to Mill Bins, including: * Clinker Belt Conveyor with Magnetic Separator * Dedusting Filter, 25000 Bnm3/h (imported part) * Bucket Elevator to Mill Feed Bins (imported part)
Summary of Completion Engineering 98% Basic mechanical: 100% comp. Detail mechanical: 99% completed Civil: 97% completed Electrical: 90 % completed Civil construction 84 % Earth movement finished, except: ashes silo, NOx installation, electrical canalization, pluvial pull, urbanization and small foundation. Main foundation finished. Erecting main building, truck weighers and truck drivers building. Finished erection structures for coal mill, cover additives storage, cover limestone and coal storage, raw material conveyors to storage and platforms inside raw and cement silos, raw mill dosage building and preheater. Erecting structures for, raw mill building, feeding building to preheater, cover for platform kiln, clinker conveyors structure, cover for clinker and raw mill silo, cement mill dosage building, packing building and cement mill. Finished cladding in additives storage. External fence finished. Pending parking fence. Mechanical erection 67 % Limestone, coal and additives storage: 98% advance. Bridges for raw materials conveyors: 96% advance. Coal mill: 95 % advance. Preheater: 97% advance, even refractory. Equipments for extraction raw mill and cement silos: 95 % advance. Raw mill: 95 % advance. Kiln and clinker cooler: 99 % advance. Clinker conveyors: 35 % advance. Cement mill: 75 % advance. Main filters: 90 % advance. Electrical installation 37 % Electrical line 132 kV: 99 % advance. Main Substation: 98 % advance.
Coal mill installation: 98 % advance. Installing cables and trays in main gallery, raw mill conveyors, preheater building and main filters. Installing electrical cupboards in PE 07, PE 05, PE 03 and PE 02. Finished PLC,s locals in Raw mill. Finished unload test in hydraulic equipments for raw mill. Starting unload test in raw materials. Weight of materials summary:-
Units
INSTALLED
NOT INSTALLED
EQUIPMENTS Ton 3.684 STRUCTURES Ton 5.125 210 CHUTES Ton 1.103 STAINLESS STEEL CHUTES Ton 3 ENGRAVED FLOOR PLATE Ton 361 21 GRATING m2 2.907 9 BOTTOM RAIL 140 X4 Ton 3 HAND RAIL linear m 6.528 491 STAIRTREADS linear m 2.298 198 INSULATION m2 1.913 BROCOTELLA SHEET m2 3.087 COVER SHEET m2 14.653 9.704
AREA DENOMINATION 2 LIMESTONE RECEPTION 3 LIMESTONE STORAGE
4 RAW MATERIAL RECEPTION 5 RAW MATERIAL STORAGE 6 LIMESTONE TRANSPORT TO RAW DOSIFICATION 7 RAW MATERIAL TRANSPORT TO RAW DOSIFICATION 8 RAW MILL DOSIFICATION 9 RAW MILL
10 FLY ASH FOR RAW MATERIAL 11 RAW MATERIAL SILO 12 PREHEATER TOWER AND FILTER 13 KILN 14 KILN COOLER 15 COAL RECEPTION 16 COAL STORAGE 17 COAL MILL 18 COAL DOSING 19 CLINKER TRANSPORT TO SILO 20 CLINKER TRUCK LOADING INSTALLATION 21 CLINKER SILO 22 UNCOOKED SILO 23 CLINKER TRANSPORT TO CEMENT MILL 24 RAW MATERIAL TRANSPORT TO CEMENT MILL 25 CEMENT MILL DOSING 26 FLY ASH FOR CEMENT 27 CEMENT MILL 28 FERROUS SULPHATE DOSING 29 CEMENT TRANSPORT 30 CEMENT SILOS 31 BRIDGE TO BAGGING PLANT (NOT SUPPLIED) 32 BAGGING STRUCTURE 33 PALLETIZING BUILDING 34 AIR COMPRESSOR ROOM 35 CONVERTER STATION 36
Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max DeviationClinker proportioning %FBC ash proportioning %Blaine cm2/gMoisture %Particule size %R 0.075 mm
0
0
Required dust and gas emissions Cement mill dust collector
Chemicals
Chemical-physical characteristics of cement materials
Annual average temperature °C 20Average relative humidity % 80Maximum relative humidity % Noise pollution Decibels
Average rain fall per year mm 430-480 Visual impactMaximum rain fall per year mm 480 Building height restriction m
Average speed of wind m/s Maximum vibration levelMaximum speed of wind m/s Color codingPredominant wind direction OdorMaximum roof dust load g/m2 solid waste tSnow load Kg/m2 pluvial m3
Lightning strike frequency (lightning rod) domestic waste m3
CLAY (HIGH ALUMINA) (FROM ZONE) STORAGE (2500 T)TRUCK TRANSPORT SYSTEM
SAND (FROM ZONE) STORAGE (4000 T)TRUCK TRANSPORT SYSTEM
THERMAL SLAG STORAGE (3300 T)TRUCK TRANSPORT SYSTEM
5
1
2
3
4
IRON ORE (LIMONITE) (1 96 T)
LIMESTONE (600 T)
SAND (FROM ZONE) (224 T)
THERMAL SLAG (196 T)
24
CEMENT SILO (5000 T)
CEMENT SILO (5000 T)
CEMENT SILO (5000 T)
CEMENT TYPE II
CEMENT TYPE II
CEMENT TYPE II
BAGGING (80 TPH)
PALLETIZING (3300 BAGS/H)
FUEL / GAS STORAGE
21
21
9
15
15
15
16
GAS FLOW
FUTURE FLOW
FUTURE EQUIPMENT
PROCESS AREA DIVISION
MATERIAL FLOW
PETCOKE MILL DUST
COLLECTOR
26
26
ALTERNATE FUELS
RECEPTION
HOT GAS GENERATOR
CLAY (HIGH ALUMINA) (224 T)
TRANSPORT SYSTEM
16
Project: Diagram: Elaborated by:
Project number: Date: Approved by:
Location: Revision:
Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation
Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max DeviationClinker proportioning %FBC ash proportioning %Blaine cm2/gMoisture %Particule size %R 0.075 mm
0
0
Required dust and gas emissions Cement mill dust collector
Chemicals
Chemical-physical characteristics of cement materials
Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max DeviationClinker proportioning %FBC ash proportioning %Blaine cm2/gMoisture %Particule size %R 0.075 mm
% 78% 5% -% 12% -% 5% -
Feed moisture maximum %Feed moisture average %Blaine cm2/gTotal cement production %Bulk packing %Pallet packing %seasonality factor value/ months(1-12)
FCB AshLimestone (Endesa)Fe2SO4 (Ferrous Sulfate)
ClinkerGypsumThermal SlagFly Ash
CEM CEM
R.N.G.
0
0
CEM CEM CEM CEMCement mix design CEM Type II
CEM
Cement mill products characteristics
Semi cement OPC cement Ground slag
KILN 1 (PHASE 1) 700- CEMENT PACKING AND SHIPPING
0 December 20, 2007
Ground limestone
15 N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A
CEMENT SILO (5000 TM)
CEMENT TYPE II 15
CEMENT SILO (5000 TM)
CEMENT SILO (5000 TM)
CEMENT SILO (5000 TM)
CEMENT TYPE II
CEMENT TYPE II
CEMENT TYPE II
BAGGING (80 TPH)
PALLETIZING (3300 BAGS/H)
15
15
15
700 CEMENT PACKING AND SHIPPING
Project: Diagram: Elaborated by:
Project number: Date: Approved by:
Location: Revision:
Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max Deviation Average Min-Max DeviationVolatiles % 9.70 - - - - - 25.10 Moisture % 8.1Ash content % 0.55 0.16 21.38 46.25 17.90 7.49 14.10 Bulk density t/m3