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New technique for validation of UF
membrane processes
Alice Antony and Greg Leslie
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Overview
Background
Project outline Results
Nanoparticles development
UF challenge tests
Conclusions & Future Work
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Membrane validation
What is membrane validation?
Process of demonstrating that the system can produce water of the requiredmicrobial quality under defined operating conditions and the system can be
monitored in real time assure the water quality objectivesare continuouslymet.
How is this performed?
Through challenge test and operational integrity monitoring tests.What guidance do we have?
1. Membrane filtration guidance manual (MFGM)1
2. Guidelines for validating treatment processes for pathogen reduction Supporting Class A recycled water schemes in Victoria2
1MFGM, USEPA, 2005 2Department of Health, Victorian Government, February 2013
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New techniques for real time monitoring of membrane
integrity for virus removal -Project outline
Phase 1 - Review of literature, identification of
knowledge gaps and recommendation of novelintegrity tests (completed in 2009)Critical Reviews in Environmental Science and Technology 42(9), 2012, 891-933.
Phase 2 Development and testing of novelintegrity test (Completed in 2013)Journal of Membrane Science 454, 2014, 193-199
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Phase 1 outcomes
o Challenge test using MS2 bacteriophage, by plaque forming unitenumeration, PFU is presently considered the best process indicator forvirus removal. However, the MS2 bacteriophage challenge test is difficult inon a full scale plant on a regular basis1 (for revalidation)
Developing a non-microbial indicator for challenge testing and challengetesting on ultrafiltration membranes
o Existing integrity test methods are for breaches 1 m; Identifying direct orindirect integrity testing for detecting breaches less than virus-sizedparticles (0.01 0.04 m)is a necessary
Testing size exclusion chromatography and fluorescent spectroscopy fortheir sensitivity to detect membrane breaches in UF and RO membranes
1Water Research, 2002, 36(17): 4227-4234
/ Phase 2 Objectives
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MS2 challenge testing
Rota
virus
Norwalk
HepA
PoliovirusTesting with native Viruses (NV) Low conc. in real scenario
Assay of NV is complex, time consuming, definite analysismethodology is not available in some cases
Issue of possible contamination
MS2 as a surrogate1,2,3Why and Why not?
Ablity to cultivate in high concentration
sensitivity as high as 6LRV
Impractical in full scale high cost and effort
Long turnover time, 24 h
Physicochemical retention vs. inadvertent biological inactivationParticle aggregation may enhance the filtration capacity
PFU does not provide tools to control denaturation and aggregation
1Journal of Applied Microbiology , 2007, 103(5): 1632-1638, 2Journal of Membrane Science, 2009, 326(1): 111-1163Critical Reviews in Environmental Science and Technology, 2012, 42,891-933.
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Non-microbial alternative
MS2 Phage
Diameter 24 nm
Icosahedral
Isoelectricpoint (pI) - 3.5-3.9, netnegative change above pH 3.9
Non-microbial substitute
Citrate stabilizedsilver (zerovalent)
nanoparticle
Virus sizedSpherically shaped
Negatively charged at pH 7Stable during filtration
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Synthesis of nanoparticles
Centrifuge, redisperse in water
1% sodiumcitrate solution
Boil
Silver nitrate solution
Constant stirring for 1 hr)
spherical or roughlyspherical silvernanoparticles1,2
1The Journal of Physical Chemistry B, 107 (2003) 6269-6275.2The Journal of Chemical Physics, 116 (2002) 6755-6759.
423 nm
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Characterisation of Nanoparticles
concentration, size, charge & stabilityConcentration of the finishednanoparticles Inductivelycoupled plasma Optical
emission spectroscopySize - as averagehydrodynamic size & charge bya dynamic light scattering,
Brookhaven 90 Plus particlesizer
Eff. diameter (hydrated) : 50 nm Charge: -25 mV (negatively charged)
Particle properties stable over 3 days
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Near spherical shape, size ranging from 20 50 nm
Crystal lattice pattern, d-spacing of 0.24 nm, characteristic of zerovalentsilver
Characterisation of Nanoparticles
Transmission electron microscopy
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Challenge testing
Membrane - PVDF, UF membranes, average pore size - 0.04 m
Effective membrane area - 0.025 m2
Flux - 30 or 50 L m-2 h-1
Feed solution Clean water with 5, 10 & 20 mg L-1 of silver
nanoparticles
Parameters measured and/or compared Clean water flux, TMP
Change in TMP as a function of time, due t fouling of nanoparticles
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Challenging compromised membranes with nanoparticles
Physical compromise through punctures and cuts
Chemical damage
o Exposure to hypochlorite solutions (Ct) of 2,500, 5,000, 10,000,15,000 and 20,000 mg L-1.h
o Equivalent to a total exposure of 3.5, 6.9, 13.9, 20.8 and 27.8months at 1mg/L concentration over multiple uses
SEM imagesof the
puncturesmade with a100 mdiameterneedle
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Challenge testing contd.,
LRV and TMP change during the testing of intact UF membrane
Flux,(L m
2h
-1)
Nanoparticleconcentration,
(mg L-1
of Ag)
LRV
30 5 2.340.09
30 10 2.610.10
30 20 2.940.09 50 5 2.310.10
50 10 2.610.10
50 20 2.830.10
LRV ranging from 2.3 to 2.9 was demonstrated without any impact on theoperating flux
Slightly high LRV could be established with high nanoparticle concentration
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Challenge testing contd.,
One puncture,compromise ratio was0.00003% and the LRV
decreased from 2.8 to 1.5
Four successive holes, theLRVs reduced to 1.1, 0.6,0.5 and 0.3, respectively
After three cuts, rejectionwas 7.1 % and LRV
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Challenge testing contd.,
Realistic representation of theimpairment taking place in an
operational plant with routineuse of chemicals
At 2500 and 5000 mg L-1.h, themembrane resistance (Rm)
decreased to 19 and 38%, butthe rejection capacity wasalmost unaffected
Exposure to high concentrations
seem to affect both theresistance and rejection
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Summary MS2 vssilver nanoparticles
Criterion Microbial indicators, bacteriophagesCitrate stabilised silver
nanoparticles
Analysis, leadtime
Long, 24 h to measure the integritybreach
Small, using onsite measurementtechniques
Generation labour intensive, needs PC2 Relatively low labour requirements
PlantPreparation
High levels of disinfection of samplepoints and preventative measures to
avoid contamination
Non-microbial, very little risk ofcontamination by outside sources
Safety/hazards Host bacteria require microbial safetyprocedures
Minimal PPE
Backgroundinterference
Potential chances of interference frombackground virus and bacteria
Low Ag conc. In background
Measurement
limitations
PFU method may suffer from limitations
due to viral aggregationNo known limitations
Indicatorrigidity
Potential to deform under high pressureand pass through the membrane
Unlikely to deform under highpressure
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4 Key Conclusions
Demonstrated the suitability of newcitrate stabilised silver nanoparticles asvirus surrogates in terms of shape, size,
rigidity, charge and ease of detection Demonstrated close to 3 LRV of virus
removal for intact UF membranes
Demonstrated the sensitivity of the
system to differentiate intact membranefibres from those with a low number ofphysical breaches or chemicaldegradation
Demonstrated the potential for thevalidation of UF membranes in recycledwater applications
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Project is complete..however..
Would like to work
with a water utility to use these particles in
the field on the recovery of silver nanoparticles
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Acknowledgements