TEKNOLOGI METAL SERBUK 03 Desember, 2010 Tanjungsari.1 Powder Metallurgy Contents: 1. Introduction: Variety of Applications of Powder Metallurgy. 1.1Process Steps. 1.2Applications. 2. Powder Production and Powder Properties. 2.1Powder Production Technologies 2.2Powder Properties 2.3Alloying Methods 3. Powder Compaction. 4. Constructions of Compaction Tools. 5. Sintering – Basics and Examples of Sintering Furnances. 6. Sizing. 7. Compendium of PM Manufacturing Technologies. 8. Comparison of the PM Manufacturing Technologies. 9. Summary. 1. Introduction: Variety of Applications of Powder Metallurgy. 1.1 Process Steps. Powder Mixing Pressing Sintering Sizing Lubricant Graphite Revision: 01 Date: Bronc e Powde r Alloye d Powder Iron Powde r Powd er
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TEKNOLOGI METAL SERBUK 03 Desember, 2010Tanjungsari.1
Powder MetallurgyContents:1. Introduction: Variety of Applications of Powder Metallurgy.
1.1 Process Steps.1.2 Applications.
2. Powder Production and Powder Properties.2.1 Powder Production Technologies2.2 Powder Properties2.3 Alloying Methods
3. Powder Compaction.4. Constructions of Compaction Tools.5. Sintering – Basics and Examples of Sintering Furnances.6. Sizing.7. Compendium of PM Manufacturing Technologies.8. Comparison of the PM Manufacturing Technologies.9. Summary.
1. Introduction: Variety of Applications of Powder Metallurgy.
TEKNOLOGI METAL SERBUK 03 Desember, 2010Tanjungsari.2
1.2 Applications.1.2.1 Application for Gear Boxes
1.2.2 Applications in Automotive Engines
2. Powder Production and Powder Properties.2.1 Powder Production Technologies
Powder Production: Chemical Reduction, Sponge Iron Powder1. Reduction Mix of Coke Breeze and Limestone2. Iron Ore3. Drying4. Crushing5. Screening6. Magnetic Separation7. Charging in Ceramic Tubes8. Reduction in Tunnel Kilns (1200°C)
Revision: 01Date:
TEKNOLOGI METAL SERBUK 03 Desember, 2010Tanjungsari.3
9. Discharging10. Coarse Crushing11. Storage in Silos12. Crushing13. Magnetic Separation14. Grinding and Screening15. Annealing in Belt Furnace,16. approx. 800-900°C17. Equalising18. Automatic Packing19. Iron Ore20. Reduction Mix
Water-Atomizing-Process
a. Principle: Atomizing the Melting by Means of Water Jetb. Principle of Water-Atomizingc. Metal: Scrap, Iron Ore, Roll Scaled. Factors of Influencee. Product: Pure Iron or Alloy
2.2 Powder Properties2.3 Alloying Methods
3. Powder Compaction.Revision: 01Date:
TEKNOLOGI METAL SERBUK 03 Desember, 2010Tanjungsari.4
4. Constructions of Compaction Tools.5. Sintering – Basics and Examples of Sintering Furnances.6. Sizing.7. Compendium of PM Manufacturing Technologies.8. Comparison of the PM Manufacturing Technologies.9. Summary.