Understanding ABB - ShipServunderstand… · Products, systems and services to enable, support and facilitate the . Behind the plug. In front of the plug. Products, systems and services.
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© ABB Group August 8, 2008 | Slide 1
Understanding ABB
Confidential© ABB Group August 8, 2008 | Slide 2
The electric plug The key to understand ABB
110,000 people
100 countries
$30b revenues
Confidential© ABB Group August 8, 2008 | Slide 3
Two different worlds
Products, systems and services
to enable, support and facilitate the
In front of the plugBehind the plugProducts, systems and services
to enable, support and facilitate the
What the two worlds have in common
provision of electrical energy
use of electrical energy
Confidential© ABB Group August 8, 2008 | Slide 4
Directly behind the plug Low voltage equipment
Enclosures
Intelligent Installation Systems Industrial Circuit Breakers
Switches, fuses
1 BUSD 1 BUSD
Confidential© ABB Group August 8, 2008 | Slide 5
Distribution of electrical energy (Medium Voltage)A family house with low voltage
100 houses – 1 MW
Distribution substations
Voltage level: several kV (called Medium Voltage)Current: several hundred Ampere
220 V – 25 A – 5.5 kW
Confidential© ABB Group August 8, 2008 | Slide 6
Inside of substations
LDT IEC LDT ANSI Traction PETT
Cast Coil Resibloc Open wound
SDT SubmersiblePole mount Pad mount
High voltageLow current
Low voltageHigh current
Transformers and circuit breakers for medium voltage
1.5 BUSD
Confidential© ABB Group August 8, 2008 | Slide 7
Inside of substations
Current
Voltage
100
Circuit breakers
Confidential© ABB Group August 8, 2008 | Slide 8
Inside of substations
100
Current
Voltage
Confidential© ABB Group August 8, 2008 | Slide 9
100
current
voltage
Current interruption!
Substations Circuit breakers
1.5 BUSD
Confidential© ABB Group August 8, 2008 | Slide 10
Many villages - 100,000 houses - GigawattsPower substations
Voltage level: several hundred kV (called High Voltage)
Current: several thousand Ampere100 houses – 1 MW
Transmission of electrical energy (High Voltage)Distribution of electrical energy (Medium Voltage)
Confidential© ABB Group August 8, 2008 | Slide 11
Weight of 100 cars
Utmost precision necessary
Six Sigma
Power transformers Crucial part of substations
1 BUSD
Confidential© ABB Group August 8, 2008 | Slide 12
Disconnector Circuit Breaker Current Transformer Disconnector
Confidential© ABB Group August 8, 2008 | Slide 13
Confidential© ABB Group August 8, 2008 | Slide 14
Confidential© ABB Group August 8, 2008 | Slide 15
Confidential© ABB Group August 8, 2008 | Slide 16
1 BUSD
Confidential© ABB Group August 8, 2008 | Slide 17
10 m
Air insulated switchgear
Insulation !
Gas insulated Switchgear (GIS)
2 m
Confidential© ABB Group August 8, 2008 | Slide 18
When circuit breakers don’t work
Confidential© ABB Group August 8, 2008 | Slide 19
When circuit breakers don’t work
Confidential© ABB Group August 8, 2008 | Slide 20
The world behind the plugPower
substations
Distribution- substations
House installation
Transmission of electricity and power generation
Confidential© ABB Group August 8, 2008 | Slide 21
Very high voltage more than 1,000,000 Volt
Very long distances up to thousands of kilometers
180 m 50 m
800 kV AC 800 kV DC
Transmission of electrical power
Confidential© ABB Group August 8, 2008 | Slide 22
ABB market and technology leader with more than 50 years tradition
AC and DC transmission
AC transmission
~~~~ ~~~~~
DC transmission
AC generator AC User
Con
verte
r
Con
verte
r
Confidential© ABB Group August 8, 2008 | Slide 23
Converters
Power electronics!
Confidential© ABB Group August 8, 2008 | Slide 24
Power plants
Confidential© ABB Group August 8, 2008 | Slide 25
Power plants
Boiler Turbine Generator
Confidential© ABB Group August 8, 2008 | Slide 26
GTURBINE
Power Island
EXCITATIONSYSTEM
CONTRO L
ROOMCONTROL SYSTEMS
STARPOINT
CUBICLE
HV- SUBSTATION
STATIC STARTER
SYNCHRONIZATION
TURBINEGOVERNOR
1
EXCITATION TRANS- FORMER
MV / LV SWITCHGEAR & DRIVES
GENERATORCIRCUIT
BREAKER
EXCITATIO N SYSTEM
1
UNITPROTECTION
AUXILIARYTRANS- FORMER
Inside the power plant
1 BUSDWe also need substantial amount of software
to control the equipment and systems
Confidential© ABB Group August 8, 2008 | Slide 27
Control, protection, communication and information technology!
Systems for grid management, control and protection
For each level, from distribution to substations to whole countries and international grids
0.8 BUSD
Confidential© ABB Group August 8, 2008 | Slide 28
Behind the plugProducts, systems and services
to enable, support and facilitate the
provision of electrical energy
Undisputed marketand technology leader> 15 BUSD revenuesCore technologies
Current interruptionInsulation, conductionControl and protection Power electronics
Confidential© ABB Group August 8, 2008 | Slide 29
Two different worldsIn front of the plugProducts, systems and services
to enable, support and facilitate the
Behind the plugProducts, systems and services
to enable, support and facilitate the
provision of electrical energy
use of electrical energy
Confidential© ABB Group August 8, 2008 | Slide 30
Who needs electrical energy?Households
Warehouses
Infrastructure systems
Transportation
Service industry
Processing industries
Heavy industry
everyone
Lighting
Heating / cooling
Mechanical movements
Chemical processes
Information and communication
and for what?
Confidential© ABB Group August 8, 2008 | Slide 31
60% of electrical energy in industry is used for mechanical movement
10 m
10 cm
ABB motors and machinesfor every application from 0.055 kW to 70 MW
1.5 BUSD
Confidential© ABB Group August 8, 2008 | Slide 32
A motor with drive
Motor
PowerElectronic
“Converter”
Confidential© ABB Group August 8, 2008 | Slide 33
DC transmission and drives Same principles
~~~~ ~
~~~~ ~
conv
erte
r
Motor withdrive
Motor withoutdrive
Power electronics!
Confidential© ABB Group August 8, 2008 | Slide 34
Drives for all applications From 100 W to 100 MW
100 W100 MW
1.5 BUSD
Confidential© ABB Group August 8, 2008 | Slide 35
We serve all industries with motors and drives (1/2)
Fans Conveyors Winders Roller tables
Paper machineCranesPumpsSpinning
Confidential© ABB Group August 8, 2008 | Slide 36
We serve all industries with motors and drives (2/2)
Propulsion Drilling Decanters
Offshore Ski lifts Debarking drums Centrifuges
and more
Confidential© ABB Group August 8, 2008 | Slide 37
We offer more sophisticated “mechanical movement”
0.8 m
2.5 m
500 kg
5 kgWe have the whole
power range
1.5 BUSD
© ABB Group August 8, 2008 | Slide 38
To operate a robot it needs much more than motors and drives
© ABB Group August 8, 2008 | Slide 39
A simple experiment
Confidential© ABB Group August 8, 2008 | Slide 40
Know, how it should be
A human process control system
“Intelligent” “actu- ator” to execute
Intelligent “instru- ment” to measure
This water shall have 61.5 oC
Communication(wireless in this case)
Communication(wireless in this case)
and give orders
Confidential© ABB Group August 8, 2008 | Slide 41
Process control The technical version
The task, the process
Measure
Think
Act
Confidential© ABB Group August 8, 2008 | Slide 42
Control systems of robots
Confidential© ABB Group August 8, 2008 | Slide 43
Workplaces
Control Network
Remote Clients
System Servers
Operator EngineeringMaintenance
System 800xA
Confidential© ABB Group August 8, 2008 | Slide 44
Workplaces
Control Network
Remote Clients
System Servers
Operator EngineeringMaintenance
Confidential© ABB Group August 8, 2008 | Slide 45
Workplaces
Control Network
Remote Clients
System Servers
Operator EngineeringMaintenance
Confidential© ABB Group August 8, 2008 | Slide 46
Workplaces
Control Network
Remote Clients
System Servers
Operator EngineeringMaintenance
Confidential© ABB Group August 8, 2008 | Slide 47
Workplaces
Control Network
Remote Clients
System Servers
Operator EngineeringMaintenance
System 800xA
Confidential© ABB Group August 8, 2008 | Slide 48
Workplaces
Control Network
Remote Clients
System Servers
Operator EngineeringMaintenance
System 800xA
0.5 BUSD
Confidential© ABB Group August 8, 2008 | Slide 49
Sensing and Analysis!
>1000 instrumentsin a plant
Confidential© ABB Group August 8, 2008 | Slide 50
Communications!
Communication
>100 km of cablesin a plant
Confidential© ABB Group August 8, 2008 | Slide 51
Software!
>>million lines of code
Information technology!
Confidential© ABB Group August 8, 2008 | Slide 52
Control and automation in many industries
Control and automation technology!
> 3 BUSD
Confidential© ABB Group August 8, 2008 | Slide 53
Two different worldsIn front of the plugProducts, systems and services
to enable, support and facilitate the
use of electrical energy
Market and technology leader in several areas> 15 BUSD revenuesCore technologies
Sensing / analysisCommunicationSoftware / ITControl & protectionPower electronicsMechatronics
Confidential© ABB Group August 8, 2008 | Slide 54
Two different worldsIn front of the plugProducts, systems and services
to enable, support and facilitate the
Behind the plugProducts, systems and services
to enable, support and facilitate the
What the two worlds have in common
provision of electrical energy
use of electrical energy
Confidential© ABB Group August 8, 2008 | Slide 55
Customersand
Technology
“Utilities”“Industries”
Behind the plug In front of the plugIn front of the plugBehind the plug
Confidential© ABB Group August 8, 2008 | Slide 56
9 core competencies cover 90% of ABB business
Software / IT
Engineering/manufact. processes
Sensing / analysis
Communication
Control and protection
Power electronics
Mechatronics
Current interruption
Conduction, Insulation
These competencies are required behind and in front of the plug
Confidential© ABB Group August 8, 2008 | Slide 57
ABB´s offerings and future needs A perfect fit
Strong growth of electrical power requirements
We have “everything” behind the plug
Strong growth of industries with increasing standard of living
We have “everything” in front of the plug
Can we do more?
Confidential© ABB Group August 8, 2008 | Slide 58
ABB and the “climate collapse”
More windmills?
More solar panels?
Hydrogen economy?
Ask emerging countries to stop growing?
Ask developed countries to reduce standard of living?
Energy efficiencybehind and in front of the plug
Confidential© ABB Group August 8, 2008 | Slide 59
Overall energy efficiency is low
Usefulenergy
Energy input Electrical energy use
80%
“w
aste
”
Transport
Conversionefficiency
Line losses Production process
Net energy
Motor efficiency buildings
Transmission & Distribution
Electricalenergy
Primaryenergy
IndustrialPlant
Motors &Drives Buildings
Confidential© ABB Group August 8, 2008 | Slide 60
The road to higher energy efficiency
Line losses Production process
Energy input Electrical energy use
Transport
Conversionefficiency
Net energy
Motor efficiency buildings
50%
Transmission & Distribution
Electricalenergy
Primaryenergy
IndustrialPlant
Motors &Drives Buildings
Usefulenergy
Confidential© ABB Group August 8, 2008 | Slide 61
The ABB portfolio for energy efficiency
Drive &motor
systems
ProcessAuto-
mationsystems
Gridoperationsystems
PlantAuto-
mationsystems
ProcessAuto-
mationsystems
Transportsystems
BuildingInstalla-
tions
Transport
Conversionefficiency
Line losses Productionprocess
Net energy
Motor efficiency
Usefulenergy
Transmission & Distribution
Electricalenergy
Primaryenergy
IndustrialPlant
Motors &Drives Buildings
Confidential© ABB Group August 8, 2008 | Slide 62
We all here are very proud that we can contribute so much to the welfare of the global society!
Confidential© ABB Group August 8, 2008 | Slide 63
Power and Productivity
for a better world
Confidential© ABB Group August 8, 2008 | Slide 64
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