System construction · Prescreening with Mogensen-Sizer Productivity: 10 – 70 t/h Conditioner / Retention system Productivity: 10 – 25 t/h Fat-coating screw Productivity: up to
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BOSCHEsystembau1
BOSCHEsystembau
System construction Innovative and at the highest level
Animal feed plantEngineeringSteel constructionSilo construction
BOSCHEsystembau 2
Company profile Quality worldwide -with experience and tradition
Photos on the front page:
Above: Organic animal feed plant with a productivity of 100,000 tons per annum Below: Animal feed plant with a productivity of 300,000 tons per annum
Start of construction: October 2009, completion: May 2011
Management with engineering and planning office and the dispatch hall in Osloer Straße 12, 49377 Vechta/Germany.
Secretariat and main office
Order acceptance and documentation
Construction und Planning
In 1972 Hubert Bosche started together with his son
Dieter and four employees only. Bosche Systembau
GmbH & Co. KG expanded continuously over the
years.
Rolf Bosche took over the shares of his father Hubert
and the planning agency PLEUS Anlagenbau,
Delmenhorst, was taken over in 1999.
PLEUS Anlagenbau´s field of activity includes to issue
layouts, tenders as well as complete planning
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Installation of round bins in Saransk with foundations for a second line.
Foundation for 2 round bins, 6.000 t each in Deva, Romania, erected in 2012
Foundation work resp. construction work of an animal feed mill with a productivity of 40 t/h, intended expansion to a productivity of 80 t/h,in Morocco.Start of construction: 2011
Construction of 60.000 t storage bin with receiving and drying system as well as loadout bins, including complete electrical and PLC-system, Saransk, Russia – Start-up 2012
Today´s key aspects of the business activity are plan-
ning and erection of feed mills, grain plants, premix
and mineral feed mills as well as silos for green and
roasted coffee. On request with complete roof and
wall cladding.
At our head office in Vechta, Osloer Straße 12,
engineers are planning and constructing on high-
end CAD-work stations. The entire dispatch, ser-
vice and all installation and service works are also
coordinated here.
Our customers are supported by more than 60
commissioning and service technicians all over the
world.
BOSCHE Systembau delivers quality worldwide. With decades of tradition and experience.
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Alis Prod. Impex, RomaniaFeed Mill with a productivity of 25 t/h, complete machinery with PLC-system erected in 2005.Extension with 2 round bins of 6.000 t each, in 2012.
Construction of a new animal feed mill with a productivity of 30 t/h with 2 pelleting lines, loadout bins as well as a storage for raw material.A hall with a bagging system and a shipping point is also implemented. Novosibirsk, Siberia, Start-up in 2012
Vegetal – Marex, Braila, RomaniaComplete new construction with a productivity of 10 t/h, 15 dosing cells, 4 medium ingredient bins, 10 micro ingredient bins, 12 load out bins, included round bin system, storage capacity of 9.000 t, with cleaning and drying system
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Loadout scale – make BOSCHE Capacity: 1 – 5 tFor supply of contra-bins or for direct loading of trucks
Diagram of an animal feed mill with a production productivity of 5 t/h of flour resp. pellets
View on an animal feed mill with a productivity of 50 t/h, in Morocco.Erection period: from 2012 until the beginning of 2014.
Technology Expertise in design, manufacture and installation.Taking into account economic efficiency, energy-saving tech-
nologies and the latest scientific knowledge, we set new
standards in the construction of facilities for the animal feed
industry and grain processing. We are the competent partner
for you in the design of individual components to turnkey
systems.
Our solutions for your needs:
· Animal feed mills
· Compound feed mills
· Premix and minor ingredient plants
· Mineral feed and cereal plants
· Malt plants
· Steel silos from 1 to 300 bins, and more,
plane wall elements
· Grain plants with cleaning and drying system
· Conveying elements
· Hopper lift – up to 3 tons lift, according to requirement
· Round bins – up to 12.000 t per bin
· Steel silo plant including roof and wall cladding
· Dust separation system
· Agrarian projects
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Lohmann Animal Health – Cuxhaven Erection of a feed mill additive production plant.Picture shows the 3 t container lift, make Bosche.
Hammer Mill, make Tietjen, productivity: up to 50 t/h
Prescreening with Mogensen-SizerProductivity: 10 – 70 t/h
Conditioner / Retention systemProductivity: 10 – 25 t/h
Fat-coating screwProductivity: up to 30 t/hFat addition of up to 7 – 8 %
Main pellet millProductivity: 15 t/h
Main Mixer with a content of 9.000 liters. Special construction for an existing plant in TunisiaDelivery: October 2011
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Round bin system with a capacity of 60.000 t, in Saransk, Russia.Foundations at +2,00 m.
Grain storing Safe storing – for optimal quality
Grain storage, capacity: 40.000 t, complete with receiving hall, intake rate: 200 t/h. Removal from stock: 120 t/h, and direct connection to the animal feed mill.
The safe storing for sensitive crop as
cereals are grain storages.
We plan, deliver and install storages
with a capacity of 500 up to 40.000 t
as main contractor.
This has finally become established:
That large storages can also be filled
within a reasonable time, we deliver
them to our customers with an intake
rate of 50 up to 250 t/h.
Connection of a system for receiving by ship respectively from an existing silo for raw material, at the animal feed mill in EberswaldeIntake rate: 150 t/h
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Steel subconstruction for dosing bins.
View on a cell unit with 300 profiled wall bins.
2 loadout lines with each 28 loadout bins, plant in Eberswalde
Lateral view on a dosing bin unit with power house
Steel and silo construction Reliable in all designs – For every requirement
Construction of steel and silo plants is our main
business. We are well known beyond the borders of
Germany for our know-how, which is appreciated in
all branches.
From 1 to 300 cells or more, for 25.000 tons in plane
or profile wall construction. Always constructed
according to the individual requirements of our
clients.
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Raiffeisen Grenzland, Laar,Loadout bin with mobile loadout scaleExpansion of cereal plant with 16 dosing bins in 2012
Raiffeisen Hellweg-Lippe, Werl Animal feed mill with a productivity of 30 t/h, Loadout bins and 4 round bins. Extension in 2011 with a second loadout line.
DTC –Höltinghausen Production tower with loadout bins Expansion in 2011
Crumble / roller millproductivity: 10 – 40 t/h
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Fugema, Malchin Organic animal feed mill with a productivity of 15 t/h, with crumble / roller mill and pellet mill
For Farmers, Langförden
CRYSTALYX – Oldenburg Steel building with roof and wall cladding, round cells and complete machineryincluding fluid system with heating.
AGRAVIS – Münster Extension of an efficient loading system from 2 production facilities with 80 counter cellsStart-up in January/February in 2012
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Animal feed mill, productivity of 15 t/h, with round bins in Romania
Animal feed mill, productivity of 30 t/h, in Libya
Bosche Systembau All plants can be carried out by us as main contractor - with global know-how and support
The supply of services is provided from our head
office in Vechta to all countries of the world.
Wherever know-how is needed, we are there!
So put your projects in the hands of Bosche System-
bau, the company with more than 40-years experi-
ence – to find yourself in the upper class.
Customers from all over the world give us their con-
fidence.
Animal feed mill, productivity of 30 t/h, with 2 pelleting lines, with a produc-tivity of 15 t/h each, in Novosibirsk, Siberia – Start of construction in 2011
Animal feed mill, productivity of 30 t/h, with 2 pelleting lines in Libya – completion in 2009
BOSCHEsystembau 12
Fa. MEDIMIX, Sfax – Tunesien Plant in Djebel El Oust Animal feed mill, productivity: 50 t/hErection in 2012/2013
Animal feed mill, productivity 50 t/h, in Casablanca Erection in 2012/2014
Plan view of the animal feed mill, productivity: 60 t/h, in Morocco Erection in 2012 - 2014, 2. Construction phase in 2015
Hammer mill, make Tietjen
Mixer, make Jensen
2 Pellet mills, make CPM
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Extension with 4 round bins of 2.000 t in 2008 each Extension with 5 round bins of 2000 t in 2004 each
Extension with 4 round bins of 6.000 t in 2011 each, with cleaning and drying system
Loading of trucks in Vechta, plant parts for 8 round bins of 2.500 t each, for the company Zernoprodukt, Novosibirsk, Russia,Erection in 2012/2013
TRANSAVIA, Alba Iulia – Romania Production line, productivity: 20 t/h, with 3 pellet mills Start-up in 2002
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2 Mogensen-Sizer in a production line, productivity 70 t/h. Fat-coating screw, for a productivity of up to 30 t/h
Engineering Efficient, economic and versatile
We manufacture and deliver the equipment you need for a
successful realization of your projects.
Also dosing systems for liquid additives, needed for various areas
of animal feed production and the food industry, are part of our
product range. Whether for vegetable oils and fats, molasses,
liquid enzymes or antidegradants.
On twelve high-end CAD-workstations and planning places all
your personal wishes will be realized.
Economical, low cost, and according to latest knowledge of
science and resource-saving technologies.
· Conveying screws
· Trough chain conveyor
· Pellet mills
· Elevators
· Crumble / roller mill
· Mixer, capacity: 100 up to 25.000 Liters
· Environmentally friendly filtration technology and
systems engineering
· Hammer mills and
· Impact mills
· Mobile Scales
· Contra bins
Receiving hopper for 150 t/h with dust separation
Storing of finished products
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Animal Feed MillStart of construction in October 2009 Start-up in May 2011
The plant of MEGA Tierernährung in Eberswalde has a productivity of more than 3000 tons per annum of animal feed.
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Continuation of the construction phases of page 15
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At the animal feed mill in Eberswalde the press section was created separately for reasons of hygienic.
Elevators for raw material Drum sieve, productivity up to 250 t/h
Storing of finished product above loadout lane
Continuation of the construction phases of page 15 and 16
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16 Micro ingredient bins scale accuracy up to 2 grams, make Bosche
Storing of finished product, separated by pellet lines
Loadout of finished products
Fluids / Tank systemInsulated and heatedDelivery of all tank sizes
Switch roomComplete control system for the animal feed mill in Eberswalde
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Production plant shortly before the start-up.
From planning to commissioning all under one roof.
Intake pit for lateral tipper and end-dump trucks
Loadout
After a construction period of 18 months and after a trial run of 8 days the production started fully.
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BOSCHEsystembauWe are by your side!
Bosche Systembau GmbH & Co. KGOsloer Straße 1249377 Vechta · Germany
Phone: +49 44 41 89 33-0Fax: +49 44 41 89 33-33Mail: info@bosche-systembau.dewww.bosche-systembau.de
Planning OfficePLEUS Anlagenbau GmbHOsloer Straße 1249377 Vechta · Germany
Phone: +49 44 41 89 22-0Fax: +49 44 41 89 22-22Mail: info@pleus-anlagenbau.dewww.pleus-anlagenbau.de
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