Transcript
PT SENTRA INTI NUSA ENERGI(SINERGI)
AN EXCLUSIVE AGENT FOR
ROSEN INSPECTIONIN
INDONESIA
MENARA GRACIA 2ND FLOORJL. H.R. RASUNA SAID KAV. 17
JAKARTA 12940PHONE 62-21-5200095 FAX. 62-21-5200096
E-MAIL ADDRESS : salesdept@sinergi.mailbox.as
PT. SENTRA INTI NUSA ENERGI
BOARD OF MANAGEMENT :Director : Ir. Armyn R. Harap
HRD Manager : Lieke Audia
Finance Manager : Kosim Hartono
Safety Manager : M. Riswanda
Technical Manager : Soewarto
Marketing Manager : Budisetyawan
LICENSES :
MIGAS CERTIFICATE
INKINDO CERTIFICATE
APITINDO CERTIFICATE
DEPERDAG CERTIFICATE
PT. SENTRA INTI NUSA ENERGIJULY 2001 - PRESENT
SINERGI : An Integrated Corrosion Engineering services
SERVICES :
• INLINE INSPECTION : SMART PIGGING by ROSEN
• CORROSION PREVENTION : Cathodic protection
• CORROSION ASSESSMENT
• CORROSION STUDY, INSTALLATION,MONITORING,
EVALUATION AND DATA BASES
• RISK BASE ANALYSIS
PT. SENTRA INTI NUSA ENERGI
AN EXCLUSIVE AGENT FOR ROSEN INSPECTIONJuly 2004 – Present
INTELLIGENT PIGGING
ROSEN Web site : www.RosenInspection.net
ROSEN In Line Inspection / Intelligent Pigging / Smart PiggingMain Office : Lingen GermanyAsia - Pacific : Perth, Australia
CAPABILITIES :• Pipeline Inspection 3” – 64” In Line Inspection• Robotic Inspection (Out Site Inspection)• Coil Tubing Inspection• Tank Bottom / Shell Inspection
Inspection Method : Hi Resolution Magnetic Flux Leakage
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :
•Collect pipeline data :
- Send Pipeline Questionnaire
- Length, Diameter, Service, Capacity, Pressure, Temperature
- Pigging history
- Pipeline leaks and repair
- Site Survey
•Pipeline Cleaning :
- BIDI Pig with Gauging Plate
- BIDI Pig with Brush
- BIDI Pig with Magnet
•Caliper / Geometry Survey :
•Corrosion Detection Pig CDP
PROCESS
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Collect pipeline data : QUESTIONNAIRE
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Pipeline Cleaning
• BIDI PIG with GAUGING PLATE Internal Cleaning & identified of dent
• BIDI PIG with BRUSH Internal cleaning by brushing w/ steel brush
• BIDI PIG with MAGNET Internal cleaning and bring out metallic debris by magnets
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Pig Tracking
PIG TRACKING :•Transmitter
•Antenna
•Detector
FUNCTION :
For tracing the pig, and finding location when pig get stuck
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Pipeline Data logger
FUNCTIONS : •Monitoring Pressure
•Monitoring Differential Pressure
•Monitoring Temperature
•Pig Acceleration
Not necessary to run PDL if pipeline parameter already had
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Geometry Survey / Caliper
ROSEN Electronic Geometry Pig (EGP) :The touch less Technology, using multi channel Eddy Current Technology
EGP DETECTIONS :
•Dents, wrinkling and roundness
•Internal diameter changes
•High – low changes (welding)
•Upheaval and lateral buckling
•Girth welds
•Bends (radius, Direction and angle)
•Pipe length, Operation condition (speed and temperature)
•Equipment Installed (Flanges, Valves, Tee, Reducers, Tapping, Welds)
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Geometry Survey / Caliper
EGP Information• Type Various• Number of Module 1• Number of measuring channels 8 MDS + 3 dipper sensors• Pressure 1.8 MPa – 13.5 MPa • Temperature Max 65 oC• Passage restriction capabilities 17% of Outside Diameter• Velocity 0.1 m/s – 2.8 m/s• Minimum bend radius passing 1.5 DEGP Inspection Accuracies• Detection of Internal Diameter changes 1% ID• Absolute distance 3 m• Length / Width Accuracy +/- 5%
Defects/Characteristics that will be located• Dent +/- 5%• Ovalities +/- 3%• ID Changes +/- 1%• Bend Radius +/- 0.25 D• Bend angle +/- 12 degree• Distance from closest girth weld +/- 0.5%• Circumferential orientation +/- 12 degree
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Geometry Survey / Caliper
REPORTING :EGP as a Dummy Pig
The results will be usedFor deciding Running
CDP or Not
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
Axial Flaw Detection (AFD)
ROSEN INSPECTION MEASUREMENT PRINCIPLES : •Hi Resolution Magnetic Flux Leakage (MFL) for Internal and External Corrosion Detection
•Hi Resolution Axial Flaw Detection Tool (AFD) for Crack Detection
CDP AFD
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
CDP COMPONENT :
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
Specification of MFL Inspection tools• Number of measuring channels 240• Type of sensors “Half Effect” primary and integrated
Coil sensors for Secondary • Circumferential sensor spacing 12 mm• Flux density + 1.7T• Axial sampling distance 2.5mm• Location accuracy with respect to closest girth weld +/- 1m
closest / marker +/- 1m• Data storage capacity + 10 GB can be higher• Number of Module various• Wall thickness 4.0 mm – 17.5 mm• Magnetic field strength 10 KA/m – 30 KA/m• Temperature 0 oC – 65 oC• Passage restriction capabilities 15% of outside diameter• Velocity 0.5 – 5 m/s• System range batteries 100 hours• Maximum inspection length in 1 run various ( 16” + 300 km)• Min bend radius passing capibility 1.5 D
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
The basic principle of Metal Loss Survey is Magnetic Flux Leakage
FLUX LINE DISTRIBUTIONW/O FLAW
FLUX LINE DISTRIBUTIONW/ INTERNAL FLAW
FLUX LINE DISTRIBUTIONW/ EXTERNAL FLAW
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
AUTOMATIC ANALYSIS
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
ROSEN SOFT WARE : ROSOFT ROSEN REPORT
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
ROSOFT REPORTING
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Axial Flaw Detector (AFD)
The basic principle of Axial Flaw Detector is Hi Resolution Magnetic Flux Leakage
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
HI RESOLUTION XYZ MAPPING TOOL
It is for identification of 3 dimensional geographical pipeline coordinates by Inertial navigation unit.
XYZ MAPPING REPORTS : with xyz coordinates of all items• List of installations• List of bends• List of geometric anomalies• List of GPS – marker / reference points• Pipe tally
Including the information of :• XYZ coordinates of the pipe centerline in an optional sampling interval• The XYZ data are given in pre selected geographical coordinate system• XYZ coordinates of girth welds, valves, bends and other installations• Bend information (angle, direction and radius)• Feature sizing (dents, ovalities “out of roundness”)
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
HI RESOLUTION XYZ MAPPING TOOL
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
HI RESOLUTION XYZ MAPPING TOOL
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
NO COMPANY PIPE DIAMETER / LENGTH YEAR REMARKS
1 KODECO14”, 63 KM Madura – Gresik Gas line
Ex Contract GE W/ dent > 20%
Offshore – Onshore
2003 Completed
2 Pertamina - Moeladi24”, 45 KM Subang – Citarik, Onshore
Gas line 2005 Completed
3 ExxonMobil30”, 145 KM Aceh Onshore / Offshore
Gas line w/ Hi CO2 and H2S 2005 Completed
4 TOTAL Indonesie6”, 10”, 3 KM Balikpapan, Offshore
Ex Contract GE (Short Pig Launcher/receiver) 2005 Completed
5 Unocal10”, 12”, 72 Km Balikpapan Offshore / onshore Ex Contract GE 2005 Completed
6 CNOOC16”, 3 lines, 46 KM SES Offshore
16”, 3 KM SES Offshore
2005
2006
Completed
In progress
COMPANY EXPERIENCES
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)
BEING IN BIDDING PROCESS
NO COMPANY PIPE DIAMETER / LENGTH YEAR REMARKS
1 MEDCO8”, 5 sections, 262 KM, South Sumatra 2006 In Process, price
negotiation
2 KONDUR 8”, 3 lines, 42 KM Malaka Strait 2006Waiting for contract
signing
3 CONOCO
26”, 71.8 KM, Jambi South Sumatra
28”, 335 KM, Jambi South Sumatra
24”, 13.8 KM, Jambi South Sumatra
2006 In Process
4 BSP ex CPP 24” 48 Km 2006 In Process
5 CNOOC 16”, 2.8 KM, SES Offshore 2006 In Process
FOR FURTHEER INFORMATION
AND QUOTATION
PLEASE CONTACT
BUDISETYAWAN
salesdept@sinergi.mailbox.as
HP 0818 826831
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING
THANK YOU FOR YOUR TIME AND ATTENTION
THE END
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