Smart Pigging

PT SENTRA INTI NUSA ENERGI(SINERGI)

AN EXCLUSIVE AGENT FOR

ROSEN INSPECTIONIN

INDONESIA

MENARA GRACIA 2ND FLOORJL. H.R. RASUNA SAID KAV. 17

JAKARTA 12940PHONE 62-21-5200095 FAX. 62-21-5200096

E-MAIL ADDRESS : [email protected]

mailto:[email protected]

PT. SENTRA INTI NUSA ENERGI

BOARD OF MANAGEMENT :Director : Ir. Armyn R. Harap

HRD Manager : Lieke Audia

Finance Manager : Kosim Hartono

Safety Manager : M. Riswanda

Technical Manager : Soewarto

Marketing Manager : Budisetyawan

LICENSES :

MIGAS CERTIFICATE

INKINDO CERTIFICATE

APITINDO CERTIFICATE

DEPERDAG CERTIFICATE

PT. SENTRA INTI NUSA ENERGIJULY 2001 - PRESENT

SINERGI : An Integrated Corrosion Engineering services

SERVICES :

• INLINE INSPECTION : SMART PIGGING by ROSEN

• CORROSION PREVENTION : Cathodic protection

• CORROSION ASSESSMENT

• CORROSION STUDY, INSTALLATION,MONITORING,

EVALUATION AND DATA BASES

• RISK BASE ANALYSIS

PT. SENTRA INTI NUSA ENERGI

AN EXCLUSIVE AGENT FOR ROSEN INSPECTIONJuly 2004 – Present

INTELLIGENT PIGGING

ROSEN Web site : www.RosenInspection.net

ROSEN In Line Inspection / Intelligent Pigging / Smart PiggingMain Office : Lingen GermanyAsia - Pacific : Perth, Australia

CAPABILITIES :• Pipeline Inspection 3” – 64” In Line Inspection• Robotic Inspection (Out Site Inspection)• Coil Tubing Inspection• Tank Bottom / Shell Inspection

Inspection Method : Hi Resolution Magnetic Flux Leakage

PT. SENTRA INTI NUSA ENERGI – ROSEN INSPECTIONINTELLIGENT PIGGING

INTELLIGENT PIGGING PROCESS :

•Collect pipeline data :

- Send Pipeline Questionnaire

- Length, Diameter, Service, Capacity, Pressure, Temperature

- Pigging history

- Pipeline leaks and repair

- Site Survey

•Pipeline Cleaning :

- BIDI Pig with Gauging Plate

- BIDI Pig with Brush

- BIDI Pig with Magnet

•Caliper / Geometry Survey :

•Corrosion Detection Pig CDP

PROCESS


INTELLIGENT PIGGING PROCESS :Collect pipeline data : QUESTIONNAIRE


INTELLIGENT PIGGING PROCESS :Pipeline Cleaning

• BIDI PIG with GAUGING PLATE Internal Cleaning & identified of dent

• BIDI PIG with BRUSH Internal cleaning by brushing w/ steel brush

• BIDI PIG with MAGNET Internal cleaning and bring out metallic debris by magnets


INTELLIGENT PIGGING PROCESS :Pig Tracking

PIG TRACKING :•Transmitter

•Antenna

•Detector

FUNCTION :

For tracing the pig, and finding location when pig get stuck


INTELLIGENT PIGGING PROCESS :Pipeline Data logger

FUNCTIONS : •Monitoring Pressure

•Monitoring Differential Pressure

•Monitoring Temperature

•Pig Acceleration

Not necessary to run PDL if pipeline parameter already had


INTELLIGENT PIGGING PROCESS :Geometry Survey / Caliper

ROSEN Electronic Geometry Pig (EGP) :The touch less Technology, using multi channel Eddy Current Technology

EGP DETECTIONS :

•Dents, wrinkling and roundness

•Internal diameter changes

•High – low changes (welding)

•Upheaval and lateral buckling

•Girth welds

•Bends (radius, Direction and angle)

•Pipe length, Operation condition (speed and temperature)

•Equipment Installed (Flanges, Valves, Tee, Reducers, Tapping, Welds)



EGP Information• Type Various• Number of Module 1• Number of measuring channels 8 MDS + 3 dipper sensors• Pressure 1.8 MPa – 13.5 MPa • Temperature Max 65 oC• Passage restriction capabilities 17% of Outside Diameter• Velocity 0.1 m/s – 2.8 m/s• Minimum bend radius passing 1.5 DEGP Inspection Accuracies• Detection of Internal Diameter changes 1% ID• Absolute distance 3 m• Length / Width Accuracy +/- 5%

Defects/Characteristics that will be located• Dent +/- 5%• Ovalities +/- 3%• ID Changes +/- 1%• Bend Radius +/- 0.25 D• Bend angle +/- 12 degree• Distance from closest girth weld +/- 0.5%• Circumferential orientation +/- 12 degree



REPORTING :EGP as a Dummy Pig

The results will be usedFor deciding Running

CDP or Not


INTELLIGENT PIGGING PROCESS :Corrosion Detection Pig (CDP)

Axial Flaw Detection (AFD)

ROSEN INSPECTION MEASUREMENT PRINCIPLES : •Hi Resolution Magnetic Flux Leakage (MFL) for Internal and External Corrosion Detection

•Hi Resolution Axial Flaw Detection Tool (AFD) for Crack Detection

CDP AFD



CDP COMPONENT :



Specification of MFL Inspection tools• Number of measuring channels 240• Type of sensors “Half Effect” primary and integrated

Coil sensors for Secondary • Circumferential sensor spacing 12 mm• Flux density + 1.7T• Axial sampling distance 2.5mm• Location accuracy with respect to closest girth weld +/- 1m

closest / marker +/- 1m• Data storage capacity + 10 GB can be higher• Number of Module various• Wall thickness 4.0 mm – 17.5 mm• Magnetic field strength 10 KA/m – 30 KA/m• Temperature 0 oC – 65 oC• Passage restriction capabilities 15% of outside diameter• Velocity 0.5 – 5 m/s• System range batteries 100 hours• Maximum inspection length in 1 run various ( 16” + 300 km)• Min bend radius passing capibility 1.5 D


The basic principle of Metal Loss Survey is Magnetic Flux Leakage

FLUX LINE DISTRIBUTIONW/O FLAW

FLUX LINE DISTRIBUTIONW/ INTERNAL FLAW

FLUX LINE DISTRIBUTIONW/ EXTERNAL FLAW




AUTOMATIC ANALYSIS



ROSEN SOFT WARE : ROSOFT ROSEN REPORT



ROSOFT REPORTING


INTELLIGENT PIGGING PROCESS :Axial Flaw Detector (AFD)

The basic principle of Axial Flaw Detector is Hi Resolution Magnetic Flux Leakage


HI RESOLUTION XYZ MAPPING TOOL

It is for identification of 3 dimensional geographical pipeline coordinates by Inertial navigation unit.

XYZ MAPPING REPORTS : with xyz coordinates of all items• List of installations• List of bends• List of geometric anomalies• List of GPS – marker / reference points• Pipe tally

Including the information of :• XYZ coordinates of the pipe centerline in an optional sampling interval• The XYZ data are given in pre selected geographical coordinate system• XYZ coordinates of girth welds, valves, bends and other installations• Bend information (angle, direction and radius)• Feature sizing (dents, ovalities “out of roundness”)







NO COMPANY PIPE DIAMETER / LENGTH YEAR REMARKS

1 KODECO14”, 63 KM Madura – Gresik Gas line

Ex Contract GE W/ dent > 20%

Offshore – Onshore

2003 Completed

2 Pertamina - Moeladi24”, 45 KM Subang – Citarik, Onshore

Gas line 2005 Completed

3 ExxonMobil30”, 145 KM Aceh Onshore / Offshore

Gas line w/ Hi CO2 and H2S 2005 Completed

4 TOTAL Indonesie6”, 10”, 3 KM Balikpapan, Offshore

Ex Contract GE (Short Pig Launcher/receiver) 2005 Completed

5 Unocal10”, 12”, 72 Km Balikpapan Offshore / onshore Ex Contract GE 2005 Completed

6 CNOOC16”, 3 lines, 46 KM SES Offshore

16”, 3 KM SES Offshore

2005

2006

Completed

In progress

COMPANY EXPERIENCES



BEING IN BIDDING PROCESS

NO COMPANY PIPE DIAMETER / LENGTH YEAR REMARKS

1 MEDCO8”, 5 sections, 262 KM, South Sumatra 2006 In Process, price

negotiation

2 KONDUR 8”, 3 lines, 42 KM Malaka Strait 2006Waiting for contract

signing

3 CONOCO

26”, 71.8 KM, Jambi South Sumatra

28”, 335 KM, Jambi South Sumatra

24”, 13.8 KM, Jambi South Sumatra

2006 In Process

4 BSP ex CPP 24” 48 Km 2006 In Process

5 CNOOC 16”, 2.8 KM, SES Offshore 2006 In Process

FOR FURTHEER INFORMATION

AND QUOTATION

PLEASE CONTACT

BUDISETYAWAN

[email protected]

HP 0818 826831



THANK YOU FOR YOUR TIME AND ATTENTION

THE END

Smart Pigging

Business

intelligent pigging

pipeline inspection

inline inspection

rosen corrosion prevention

pig tracking pig tracking

brush bidi pig

external corrosion detection

gauging plate bidi pig