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DANIELI / SINCE 1914PASSION TO INNOVATEAND PERFORMIN THE METALS INDUSTRY
This document contains proprietary information of Danieli & C. Officine Meccaniche S.p.A., not disclosable, not reproducible. All Rights Reserved.
SIMONE BETTINELLIDANIELI CENTRO TUBE
TUBE & PIPE INDUSTRYDEVELOPMENT SEMINAR16 MAY 2019MOSCOW
DANIELI ADVANCEDTECHNOLOGYFOR PREMIUM OILAND GAS SEAMLESS PIPEPRODUCTION PLANTS
INDEX
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
>
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
DANIELI AT A GLANCE
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
LONG PRODUCTS ROLLING FLAT PRODUCTS HOT FLAT PRODUCTS COLD CUSTOMER SERVICE
DANIELI PLANT MAKING – MAIN PRODUCT LINESDANIELI AT A GLANCE
ENGINEERING PROCUREMENTCONSTRUCTION
EXTRUSION FORGINGIRONMAKING &STEELMAKING AUTOMATION PROCESSCONTROL
DANIELI THE RELIABLE INNOVATIVE PARTNERIN THE METALS INDUSTRY
DANIELI AT A GLANCE
DANIELICENTRO TUBE
Design,manufacturingand servicecenters
DANIELI PLANTMAKINGWORLDWIDE PRESENCE
DANIELI AT A GLANCE
Danieli Headquarters Buttrio – Italy Danieli China, Changshu Danieli Thailand
Danieli Fröhling – Germany Danieli CorporationService Center – USA
Danieli Taranis – USA
Danieli Volga - Russia Danieli AustriaDanieli India
DANIELI IN THE WORLDPRODUCTION AND DESIGN CENTERS
DANIELI AT A GLANCE
DANIELI IN THE WORLDPRODUCTION AND DESIGN CENTERS
DANIELI AT A GLANCE
Danieli Volga, Nižnij Novgorod
CARPENTRY WORKSHOP> Overhead cranes, with maximum load capacity up to 25 + 25 t> CNC oxy and plasma cutting machines for up to 280 mm
thickness> Plate rolling and bending machines> MIG welding machines> SAW welding machine> 1 submerge arc welding machines> Post welding heat treatment furnaces
MACHINING WORKSHOP> 3 CNC boring/milling Machines> 1 CNC horizontal late Mazak> 1 Vertical turning lathe> 1 horizontal grinding machines> 1 Tangential grinding machine> 2 Manual horizontal lathes> 1 Milling and truing center> 1 Slotting machine
ASSEMBLY WORKSHOPS> Top equipment and instrument for quality control> Crane capacity of 50 tons
Start of operations 2014
DANIELI IN THE WORLDPRODUCTION AND DESIGN CENTERS
DANIELI AT A GLANCE
Danieli Volga, Nižnij Novgorod
> Total surface 250,000 m2
> Workshop area 10,000 m2
> Technical and administrativeoffices 1,800 m2
> Employment 90 engineers
> Crane capacity 25 + 25 ton
> SalesEngineeringProcurementManufacturingProject managementAfter-sales serviceSite services
500
1,000
1,500
2,000
1,750
1,250
750
250
(millionsof euro)
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
20
17
20
02
20
03
20
04
20
18
50
100
150
200
(millionsof euro)
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
20
17
20
02
20
03
20
04
20
18
1,000
1,500
2,000
2,500
3,000
3,500
500
(millionsof euro)
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
20
14
20
15
20
16
20
17
20
02
20
03
20
04
20
18
Danieli Group:Sales Revenue
1,4
95
2,0
02
2,4
57
3,1
15
3,2
10
2,5
83
3,1
18
3,0
81
2,7
82
2,9
44
2,7
66
2,5
08
2,4
91
73
01
,15
0
1,0
00
2,7
06
Danieli Group:Net Income
35
47
73
14
61
35
20
11
92
19
21
62
15
31
62
88
51
12
10
10 5
8
Danieli Group:Net Worth
55
45
98
70
98
30
1,0
28
1,1
86
1,2
92
1,4
27
1,5
48
1,7
14
1,7
77
1,8
18
50
84
39
43
24
28
1,8
53
FINANCIAL POSITIONDANIELI AT A GLANCE
RESEARCH AND DEVELOPMENTDANIELI AT A GLANCE
Research (lower columns) and costsincurred for new products development
50
100
150
200
175
125
75
25
013/14 14/15 15/16 16/17 17/18
35
150
185
25
150
35
150
45
155
40
110
150
200
185175
OUR LOCATIONSDANIELI AT A GLANCE
MILANDanieli Milan
BUTTRIODanieliheadquarters
DANIELI CENTRO TUBESEAMLESS
> Seamless pipe mills
> Finishing lines forOCTG/Line pipe seamlessand welded pipes
> Technological packages
>
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
SEAMLESS PIPETECHNOLOGY
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
MARKET SECTORSSEAMLESS PIPE TECHNOLOGY
AUTOMOTIVE / CONSTRUCTIONOFF SHORE / ON SHORE DRILLINGPOWER PLANT / OIL & GAS
TRANSPORTATION
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
CRP – Cross rolling piercer, Cone / Barrel types
FQMTM – Fine quality mill (3 Rolls)ACO / LCO (ESR)
RMM – Retaining mandrel mill (2 Rolls)
FRTTM – Four roll technology (4 rolls)
FQTTM – Fine quality train (3 rolls)
HPETM – Hot pull elongator (patent pending)
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
Challengesfor seamlessPIPE producers 1
−
Worldwide overcapacityand local economiesimport restrictions
2−
Low prices stress
3−
Small production lots
4−
Short delivery time
5−
Higher quality leveldue to demandingapplications
6−
Enhancedrequirements forproduct traceability
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
Flexiblecapacity plants
1−
CAPEX proportionalto plant capacity
2−
OPEX independentfrom overallplant capacity
3−
High productionefficiency evenwith small lots
4−
Fast setupchangeover
5−
Enhancedproduct quality
6−
Process controlsystems fortraceabilityand repeatability
Challengesfor seamlessPLANT producers
Process technology best operating ranges
OD RANGE [mm]22
(7/8”)73
(2” 7/8)139
(5” 1/2)178
(7”)244
(9” 5/8)355
(14”)426
(16” 3/4)
FQTTM
HPETM
WT RANGE [mm]2 4 8 15 20 25 35
FQTTM
HPETM
FQTTM
HPETM
CAPACITY [ktpy]100 150 200 250 300 350 400 450
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
2
3
467
1
89
5
2. Rotary hearth furnace
5. Retaining system
7. Cooling bed
3. Piercing mill
8. Layer cutting saw
1. Billet cutting area
9. Collecting Cradle
LOW PRODUCTION CAPACITY – FQTTM TECHNOLOGY (PATENT PENDING)
6. Extracting-sizing mill
4. FQM mill 3 roll type
FQTTM
Fine Quality Train
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
LOW PRODUCTION CAPACITY – FQTTM TECHNOLOGY (PATENT PENDING)
FQTTM
Fine Quality Train
> TO REDUCE INVESTMENT COST FOR BUILDINGS
AND TECHNOLOGICAL SUPPLY;
> TO SIMPLIFY ROLLING OPERATIONS;
> TO IMPROVE MATERIAL YIELD;
> TO REDUCE NUMBER AND COST FOR COBBLES;
> TO REDUCE THE STAND CHANGING TIME AT ESM
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
FQ
MTM
LIN
EFQ
TTM
LIN
E
B
A
B1
A1
Length(up to)
A1
A= 70%
Width
B ≈ B1
Equipment removedIntermediate cooling bed andintermediate re-heating furnace
Equipment combinedExtracting mill (3 stands) and stretch reducing mill (i.e.24stands)TOExtraxting sizing mill (14 stands)
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
2
43
6
7
1
8
9
5
2. Rotary hearth furnace
5. Intermediate cooling bed
7. Stretch reducing mill
3. Piercing mill
8. Cooling Bed
1. Billet cutting area
9. Layer cutting saws
LOW PRODUCTION CAPACITY – HPETM TECHNOLOGY (PATENT PENDING)
6. Intermediate reheating furnace
4. HPE Rolling mill 3 roll type
HPETM
Hot Pull Elongator
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
LOW PRODUCTION CAPACITY – HPETM TECHNOLOGY (PATENT PENDING)
MACHINE DESIGN BENEFITS vs PUSH-BENCH
HPETM
Hot Pull Elongator
Safety - No compressed thin bodies
> technology is intrinsically safe
> in case of breakage no unpredictable consequences are generated
Flexibility - Size changeover in 30 min
> No guides to be adjusted, replaced or aligned
> Production lead time reduced with shorter rolling campaigns
Maintenance – Costs reduced
> Standard rack with double teeth design and running at floor level
> Complex guiding system replaced only by support rolls
Quality
> Mandrel self-centering behaviour
> Possible to operate without Loosening Reeler for improved WT tolerances
HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY
12
3
45 6 79
10
11
8
2. Rotary hearth furnace
5. Retaining system
7. Intermediate furnace(walking beam type)
3. Piercing mill
8. Sizing mill /Stretch Reducing Mill
1. Billet cutting area
9. Cooling bed
10. Straightening machine
11. Layer cutting saws
STANDARD PRODUCTION CAPACITY – FQMTM TECHNOLOGY
6. Intermediate cooling bed
4. FQM mill 3 roll typeand extracting mill
FQMTM
Fine Quality Mill
> Mill Modulus Compensation and adaptive mill moduluscompensation (MMC - AMMC)
> Mill Zeroing Calibration (MZC)
> Rolling Tuning Analysis (ART)
> Adaptive wall Tickness Control (ATC)
> Front Tail Tapering (FTT)
> Adaptive Lead Motor Speed (ALS)
> Impact Settling Compensation (ISC)
> Adaptive Force Balancing (AFB)
> Extracting Dynamic Control (EDC)
> Controlled Mandrel Cooling (CMC)
HOT ROLLING LINES (HRL)
PROCESS AUTOMATION FUNCTIONS
SEAMLESS PIPE TECHNOLOGY
FINISHING LINESSEAMLESS PIPE TECHNOLOGY
HEAT TREATMENT LINES
QUALITY ASSURANCELINES
THREADING ANDBEVELLING LINES
UPSETTING LINES
FINISHING LINES – LAYOUT (REFERENCE)SEAMLESS PIPE TECHNOLOGY
2 Quality assurance line
4 Threading – Finishing line N°2
5 Bevelling – Finishing line N°3
3 Threading – Finishing line N°1
1 Heat treatment line
6 Coupling workshop6 Coupling workshop
5 Beveling – Finishing line N°3
4 Threading – Finishing line N°2
3 Threading – Finishing line N°1
2 Quality assurance line
1 Heat treatment line
FULLY AUTOMATIC FINISHING LINE
> Complete in-house automation
> Fully automatic coupling handling for coupling screw-on system – robotized solutions
> Fully automatic grease and protector application systems – robotized solutions
> Full pipe tracking system
> Pipe handling transportation system completely electromechanically operated
> Automatic marking system and id code reading system for 100% of the pipes
FULL PRODUCT TRACKINGSEAMLESS PIPE TECHNOLOGY
1
1
2
3
2
HEAT TREATMENT LINELine complete automation for pipe tracking, ON-LINE Pipe ODmeasuring systems, Process Control System
FULL PRODUCT TRACKING
3
SEAMLESS PIPE TECHNOLOGY
1 2
3
FULL PRODUCT TRACKING
1
2 TUBING AND CASINGFINISHING LINELine complete automationfor pipe tracking, Pipe END MPI,Full Length Pipe Hydrostatic TestProcess Control System
3
SEAMLESS PIPE TECHNOLOGY
SINGLE EQUIPMENTSEAMLESS PIPE TECHNOLOGY
CUTTING SAW
STRAIGHTENING MACHINE
HYDROTESTING MACHINE
>
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
RELATIVE BUSINESS UNITS
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
DANIELI CENTRO COMBUSTION
This document contains proprietary information of Danieli & C. S.p.A., not disclosable, not reproducible. All Rights Reserved.
RELATIVE BUSINESS UNITS
REHEATING TECHNOLOGY
Rotary Hearth Reheating FurnacesWalking Beam Reheating FurnacesPusher Type Reheating FurnacesRoller Hearth FurnacesHeated Transfer TablesPipe Re-heating Furnaces
REHEATING TECHNOLOGY
Rotary Hearth Reheating FurnacesWalking Beam Reheating FurnacesPusher Type Reheating FurnacesRoller Hearth FurnacesHeated Transfer TablesPipe Re-heating Furnaces
HEAT TREATMENT TECHNOLOGY
Walking Beam FurnacesQuenching systemsVertical Continuous Galvanising LinesHorizontal Continuous Galvanising LinesRoller Hearth FurnacesBell Annealing Furnaces
HEAT TREATMENT TECHNOLOGY
Walking Beam FurnacesQuenching systemsVertical Continuous Galvanising LinesHorizontal Continuous Galvanising LinesRoller Hearth FurnacesBell Annealing Furnaces
DANIELI AUTOMATION
CONTINUOUS IMPROVEMENT OF
> Dimensional quality of the final product
> Production quality consistency
> Plant Yield
Using several modules
> Q-Tube - Plant Production Management (PPM)
> Q-Tube - Process Control System (PCS)
> Q-Tube - Quality Control System (QCS)
> Q-Tube – Equipment Control System (ECS)
> Q-Tube – Q3 Intelligence
RELATIVE BUSINESS UNITS
DANIELI AUTOMATION
Automatic Yards Energy Management
Quality Prediction Tool Identification & Tracking
Predictive Maintenance
Q3 Intelligence
RELATIVE BUSINESS UNITS
DANIELI AUTOMATION
ROBOT APPLICATIONS HAVE BEEN CREATEDTO ENSURE THE OPERATOR TO WORKSBETTER AND SAFELY
The QROBOT TUBE family consists of the following:
> CAP
tube cap application on finished products
> MAN
pre-screwing of couplings on finished products
> PRO
application of tube protectors on finished products
> MARK
lateral ink-jet tube marking
RELATIVE BUSINESS UNITS
>
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
ALL AROUNDTHE WORLD
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
SEAMLESS PIPE MILLSAND FINISHING LINES REFERENCES
ALL AROUND THE WORLD
Since 2004INNOVATION &TECHNOLOGY
53LINESAWARDED
CUSTOMER COUNTRY YEAR NOMINALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
KSP STEEL KAZAKHSTAN 2007 270,000 10“ 3/4 Seamless Pipe Mill 2-Roll Retained Mandrel Mill O.D. 60.3-273.1
CHENGDU (PANGANGGROUP P.R. CHINA 2005 350,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8
NSW (MAXI GROUP) RUSSIA 2005 450,000 7“ Seamless Pipe Mill & Finishing Lines 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8 (194.5)
JESCO (TAGA GROUP) SAUDI ARABIA 2007 400,000 14“ 3/8 (16“) Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 139.7-365.1 (406.4)
USTPL INDIA 2007 350,000 13“ 3/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 127-339.7
TMK GROUP SEVERSKY RUSSIA 2007 600,000 14“ 3/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 168.3-365.1
JIANLONG IRON & STEEL P.R. CHINA 2008 450,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8
HUBEI XIN YEGANG P.R. CHINA 2008 400,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill(ENGINEERING) O.D. 48.3-177.8
VALLOUREC STAR USA 2010 450,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 38-180
JIANGYIN CH. P.R. CHINA 2009 400,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8
EBS TUBOS SIN COSTURA VENEZUELA 2009 465,000 14“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 60.3-365.1
BENTELER USA 2012 320,000 5“ 1/2 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 26.7-139.7
TRUBODETAL (OMK) RUSSIA 2014 450,000 9“ 5/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill(ENGINEERING) O.D. 73.0-245.0
VALLOUREC - RATH GERMANY 2015 - Hot Pilger Mill Plant 3-Roll Elongator O.D. 241 – 711(plant output)
OMK RUSSIA RUSSIA 2018 10“ 3/4 Seamless Pipe Mill 3-Roll FQT Retained Mandrel Mill O.D. 73.0-273.0
SEAMLESS PIPE MILLSHOT ROLLING PLANTS REFERENCES
ALL AROUND THE WORLD
FINISHING PLANTS REFERENCESALL AROUND THE WORLD
CUSTOMER COUNTRY YEAR NOMINALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
KSP STEEL KAZAKHSTAN 2005 90,000 13“ 3/8 Finishing complex Quality Assurance Line N.1 O.D. 60.3-177.8
KSP STEEL KAZAKHSTAN 2005 230,000 13“ 3/8 Finishing complex Quality Assurance Line N.2 O.D. 114.3-339.7
KSP STEEL KAZAKHSTAN 2005 49,000 13“ 3/8 Finishing complex Quality Assurance Line N.3 O.D. 60.3-339.7
KSP STEEL KAZAKHSTAN 2005 30,000 13“ 3/8 Finishing complex Upsetting Line O.D. 60.3-139.7
KSP STEEL KAZAKHSTAN 2005 150,000 13“ 3/8 Finishing complex Finishing Line for Casing O.D. 114.3-339.7
KSP STEEL KAZAKHSTAN 2005 130,000 13“ 3/8 Finishing complex Finishing Line for Line pipe O.D. 60.3-273.1
KSP STEEL KAZAKHSTAN 2005 40,000 13“ 3/8 Finishing complex Finishing Line for Tubing / Casing O.D. 60.3-177.8
KSP STEEL KAZAKHSTAN 2005 35,000 13“ 3/8 Finishing complex Heat Treatment Line N.1 O.D. 60.3-177.8
KSP STEEL KAZAKHSTAN 2005 110,000 13“ 3/8 Finishing complex Heat Treatment Line N.2 O.D. 114.3-273.1
KSP STEEL KAZAKHSTAN 2005 250,000 pcs/y 13“ 3/8 Finishing complex Coupling shop
JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015) 170,000 14“ 3/8 (16“) Finishing complex Quality Assurance Line N.1 O.D. 139.7-365.1 (406.4)
JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015) 203,000 14“ 3/8 (16“) Finishing complex Quality Assurance Line N.2 O.D. 139.7-365.1 (406.4)
JESCO (TAGA GROUP) SAUDI ARABIA 2006 130,000 14“ 3/8 (16“) Finishing complex Quality Assurance Line N.3 O.D. 139.7-365.1
JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015)
170,000(225.000) 14“ 3/8 (16“) Finishing complex Heat Treatment Line O.D. 139.7-365.1 (406.4)
JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015) 165,000 14“ 3/8 (16“) Finishing complex Finishing Line for Line pipe O.D. 139.7-365.1 (406.4)
CUSTOMER COUNTRY YEAR NOMINALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
JESCO (TAGA GROUP) SAUDI ARABIA 2006 180,000 14“ 3/8 (16“) Finishing complex Finishing Line for Casing O.D. 139.7-355.6
JESCO (TAGA GROUP) SAUDI ARABIA 2006 400,000 pcs/y 14“ 3/8 (16“) Finishing complex Coupling shop
JESCO SAUDI ARABIA 2012 150.000 14“ 3/8 Seamless Pipe Complex Finishing Line for Line pipe O.D. 168.3-406.4
TMK GROUP SEVERSKY RUSSIA 2012 2,000,000 14“ 3/8 Seamless Pipe Mill Automatic Intermediate Storage O.D. 168.3-365.1
Not disclosable Not disclosable 2013 130,000 24“ ERW Welded plant Quality Assurance and Finishing Line O.D. 219.1-660
Not disclosable Not disclosable 2013 20,000 7“ ERW Welded plant Quality Assurance and Finishing Line O.D. 48.3-168.3
TRUBODETAL (OMK) RUSSIA 2014 20,000 9“ 5/8 Seamless Finishing complex Upsetting Line(ENGINEERING) O.D. 73.0-114.3
TRUBODETAL (OMK) RUSSIA 2014 95,000 9“ 5/8 Seamless Finishing complex Quality Assurance Line N.1(ENGINEERING) O.D. 73.0-168.3
TRUBODETAL (OMK) RUSSIA 2014 180,000 9“ 5/8 Seamless Finishing complex Quality Assurance Line N.2(ENGINEERING) O.D. 73.0-280
TRUBODETAL (OMK) RUSSIA 2014 200,000 9“ 5/8 Seamless Finishing complex Quality Assurance Line N.3(ENGINEERING) O.D. 73.0-280
TRUBODETAL (OMK) RUSSIA 2014 115,000 9“ 5/8 Seamless Finishing complex Heat Treatment Line N.1(ENGINEERING) O.D. 73.0-198
TRUBODETAL (OMK) RUSSIA 2014 175,000 9“ 5/8 Seamless Finishing complex Heat Treatment Line N.2(ENGINEERING) O.D. 73.0-280
TRUBODETAL (OMK) RUSSIA 2014 125,000 9“ 5/8 Seamless Finishing complex Finishing Line for Tubing(ENGINEERING) O.D. 73.0-168.3
TRUBODETAL (OMK) RUSSIA 2014 170,000 9“ 5/8 Seamless Finishing complex Finishing Line for Casing(ENGINEERING) O.D. 101.6-244.5
TRUBODETAL (OMK) RUSSIA 2014 160,000 9“ 5/8 Seamless Finishing complex Finishing Line for Industrial and Linepipe (ENGINEERING) O.D. 76.0-245.0
FINISHING PLANTS REFERENCESALL AROUND THE WORLD
CUSTOMER COUNTRY YEAR NOMINALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
OMK VYKSA RUSSIA 2017 135,000 7“OCTG Welded Pipe Finishing Line Threading Finishing LineCasing/Tubing O.D. 60.3-177.8
OMK VYKSA RUSSIA 2017 107,000 7“OCTG Welded Pipe Finishing Line Heat Treatment Line Casing/Tubing O.D. 60.3-177.8
OMK VYKSA RUSSIA 2017 165,000 7“OCTG Welded Pipe Finishing Line Quality Assurance and Finishing LineCasing/Tubing/Linepipe O.D. 60.3-177.8
OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Quality Assurance Line N.1 O.D. 73.0-280.0
OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Quality Assurance Line N.2 O.D. 73.0-280.0
OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Heat Treatment Line O.D. 73.0-280.0
OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Finishing Line for Tubing / Casing O.D. 73.0-244.5
OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Finishing Line for Line pipe O.D. 73.0-273.0
FINISHING PLANTS REFERENCESALL AROUND THE WORLD
Unique WW referenceComplex HRM+FL
100%WW MARKET SHARE
SEAMLESS PIPE MILLSAND FINISHING LINES REFERENCES
ALL AROUND THE WORLD
100% WORLDWIDE MARKET SHARE – SEAMLESS PIPE COMPLEX HRL+FL
SEAMLESS PIPE MILLSAND FINISHING LINES REFERENCES
ALL AROUND THE WORLD
OMK VYKSA
- HOT ROLLING LINE(FQT Techn.)
- Heat treatment Line
- Quality Ass. lines
- Finishing lines
JESCO
- HOT ROLLING LINE(FQM Techn.) - 400 kTpy
- N.1 Heat treatment line
- N.3 Quality Ass. lines
- N.1 Swaging line
- N.2 Finishing lines (Casing-LP)
- N.1 Coupling Shop
KSP
- HOT ROLLING LINE(MPM Techn.) - 280 kTpy
- N.1 Upsetting line
- N.2 Heat treatment lines
- N.3 Quality Ass. lines
- N.1 Swaging line
- N.1 Finishing line (Cas-Tub)- N.1 Finishing line (Casing)- N.1 Finishing line (LP)
- N.1 Coupling Shop
TRUBODETAL
- HOT ROLLING LINE(FQM Techn.) - 454 kTpy
- N.1 Upsetting line
- N.2 Heat treatment Lines
- N.3 Quality Ass. lines
- N.1 Finishing line (Casing)- N.1 Finishing line (Tubing)- N.1 Finishing line (LP)
2004 2008 2014 2018
SEAMLESS PIPE MILLSFOCUS TO RUSSIA
ALL AROUND THE WORLD
CUSTOMER COUNTRY YEAR ANNUALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
TMK GROUP SEVERSKY RUSSIA 2007 600,000 14“ 3/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 168.3-365.1
CAPACITY: 600.000 tpy
PRODUCTION RANGE:OD 168.0 - 365.1 mmWT 6,4 - 40,0 mm
PRODUCTS: Casing/Linepipe/Coupling
BILLET Diameter: 290 / 360 mm
STATUS: IN OPERATION SINCE AUGUST 2014
CUSTOMER COUNTRY YEAR ANNUALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
TMK GROUP SEVERSKY RUSSIA 2012 2,000,000 14“ 3/8 Seamless Pipe Mill Automatic Intermediate Storage O.D. 168.3 – 365.1
STATUS:IN OPERATION SINCE OCTOBER 2014
SEAMLESS PIPE MILLSFOCUS TO RUSSIA
ALL AROUND THE WORLD
HOT ROLLING LINE
INTERM. STORAGE 1
INTERM. STORAGE 2
SHIPPING STORAGE
HT1-LR51
QA2-LR12
HT2-LR52 UP-LR21
FL1-LQ21
QA3-LR13 QA1-LR11
FL2-LQ31 FL3-LQ41
PRODUCTION RANGE:OD: 73 - 245 mmWT: 4,5 - 35 mm
PRODUCTS:Tubing/Casing/Coupling/Industrial
PLANT COMPOSITION:
HRL
LR21 UPSETTING LINELR51 HT LINE TUBINGLR52 HT LINE CASING-LPLR11 QA LINE TUBINGLR13 QA LINE CASINGLR12 QA LINE LINEPIPE
LQ41 FL TUBINGLQ31 FL CASINGLQ21 FL LINEPIPE
CUSTOMER COUNTRY YEAR ANNUALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
TRUBODETAL (OMK) RUSSIA 2014 450,000 9“ 5/8 Seamless Pipe Complex 3-Roll FQM and Finishing lines O.D. 73.0-245.0
CAPACITY 320.000 tpy
PRODUCTION RANGE OD 26.7 – 139.7 mm
PRODUCTION RANGE WT 2,6 – 19,2mm
PRODUCTSCasing – Line pipe – TubingDrill – Pipe – Boiler –Mechanical – General
LOCATION Louisiana (USA)
BENTELER 5 ½’’ ODSEAMLESS PIPE MILL
ALL AROUND THE WORLD
CAPACITY 450.000 tpy
PRODUCTION RANGE OD (38) 60,3 – 177,8 mm
PRODUCTION RANGE WT (3) 3,6 – 31,75 mm
PRODUCTSCasing – Line pipe – TubingDrill – Pipe – Mechanical
LOCATION Ohio (USA)
VALLOUREC 7’’ ODSEAMLESS PIPE MILL
ALL AROUND THE WORLD
CAPACITY 400.000 tpy
PRODUCTION RANGE OD 139,7 – 406,4 mm
PRODUCTION RANGE WT 6 – 30 mm
PRODUCTSCasing – Line pipe – TubingCouplings – Boiler – General
LOCATION Saudi Arabia
JESCO 16” ODSEAMLESS PLANT – A TURN-KEY PROJECT
ALL AROUND THE WORLD
> Completely new elongatordesign with 3 rolls configurationsupplied on turn-key basis asa replacement of the existingmachine
> Size of the equipmentwith significant impact fromthe design, manufacturing,transportation and installationviewpoints
> Time and logistic constraintsdue to necessity to install andstar-up the equipment inan existing facility and withina plant shut down time of twomonths which includes alsodismantling activities
VALLOUREC RATHCROSS ROLLING MILL - ELONGATOR 3 ROLL TYPE
ALL AROUND THE WORLD
VALLOUREC RATHCROSS ROLLING MILL - ELONGATOR 3 ROLL TYPE
> Wide outside diameter range
> Wide wall thickness range
> Very short hollow extractionability
> Possibility to perform outsideDiameter reduction or outside
> Diameter expansion on thesame machine using one rolltype only
> Under load adjustmentof roll position and roll speed
> Axial roll changeover withthe aim to keep a rigid closestructure of the frame
INLET MIN(mm)
MAX(mm)
Outside OD 400 850
Length 1000 4000
WT 120 275
PROJECT MILESTONE DATE
Signing and cif 30/06/2015
Start of outage 05/12/2016
End of civil works 28/12/2016
End of erection 31/01/2016
Start of production 18/02/2017
Final acceptance 02/08/2017
OUTLET MIN(mm)
MAX(mm)
Outside OD 450 950
Length 1500 5000
WT 80 250
ALL AROUND THE WORLD
>
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
WHY DANIELI
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
WHY DANIELIWHY DANIELI
> Unique WW references HRM+FL> Engineering and Technological Team already experienced> Enhanced technological packages> Actual achieved results confirming reliability of guaranteed performances> Technology and equipment improvement supported by R&D
KNOW-HOW ANDTECHNICAL CAPABILITIES
> Full commitment on contract milestones> Fully skilled Project Management Team> Fully integrated Project Team
GUARANTEES ANDCOMMITMENT
> Qualified Operative Assistance Team (O.A.T) and Technical Assistance for check & tuning> Know-how transfer and training
RUMP UP, PRODUCTIONEXPERIENCES
> Electrical and Automation in house development (L1-L2-L3)> Full control and responsibility for the entire process> Proven systems in constant evolution
DANIELI AUTOMATION
> Widest designing capacity that leads to minimize mistakes of equipment design> Capability to support customers due to WW large and long experience in turn-key project
execution
TURN-KEY EXPERIENCE
> Dedicate project organization and site management> In-House manufacturing concept for main equipment and auxiliary equipment> Extensive engineering capacity thanks to the integration within Danieli organization> Spare parts supply and management
PROJECT EXECUTION
DANIELI / SINCE 1914PASSION TO INNOVATEAND PERFORMIN THE METALS INDUSTRY
This document contains proprietary information of Danieli & C. Officine Meccaniche S.p.A., not disclosable, not reproducible. All Rights Reserved.
SIMONE BETTINELLIDANIELI CENTRO TUBE
TUBE & PIPE INDUSTRYDEVELOPMENT SEMINAR16 MAY 2019MOSCOW
DANIELI ADVANCEDTECHNOLOGYFOR PREMIUM OILAND GAS SEAMLESS PIPEPRODUCTION PLANTS
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