DANIELI / SINCE 1914 PASSION TO INNOVATE AND PERFORM IN THE METALS INDUSTRY This document contains proprietary information of Danieli & C. Officine Meccaniche S.p.A., not disclosable, not reproducible. All Rights Reserved. SIMONE BETTINELLI DANIELI CENTRO TUBE TUBE & PIPE INDUSTRY DEVELOPMENT SEMINAR 16 MAY 2019 MOSCOW DANIELI ADVANCED TECHNOLOGY FOR PREMIUM OIL AND GAS SEAMLESS PIPE PRODUCTION PLANTS
54
Embed
SIMONE BETTINELLI DANIELI ADVANCED TECHNOLOGY FOR …tube-russia-expo.ru/files/content/22202/Innovatsionnaya_tehnologiya... · DANIELI IN THE WORLD PRODUCTION AND DESIGN CENTERS DANIELI
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
DANIELI / SINCE 1914PASSION TO INNOVATEAND PERFORMIN THE METALS INDUSTRY
This document contains proprietary information of Danieli & C. Officine Meccaniche S.p.A., not disclosable, not reproducible. All Rights Reserved.
SIMONE BETTINELLIDANIELI CENTRO TUBE
TUBE & PIPE INDUSTRYDEVELOPMENT SEMINAR16 MAY 2019MOSCOW
DANIELI ADVANCEDTECHNOLOGYFOR PREMIUM OILAND GAS SEAMLESS PIPEPRODUCTION PLANTS
INDEX
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
>
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
DANIELI AT A GLANCE
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
LONG PRODUCTS ROLLING FLAT PRODUCTS HOT FLAT PRODUCTS COLD CUSTOMER SERVICE
DANIELI PLANT MAKING – MAIN PRODUCT LINESDANIELI AT A GLANCE
- N.1 Finishing line (Cas-Tub)- N.1 Finishing line (Casing)- N.1 Finishing line (LP)
- N.1 Coupling Shop
TRUBODETAL
- HOT ROLLING LINE(FQM Techn.) - 454 kTpy
- N.1 Upsetting line
- N.2 Heat treatment Lines
- N.3 Quality Ass. lines
- N.1 Finishing line (Casing)- N.1 Finishing line (Tubing)- N.1 Finishing line (LP)
2004 2008 2014 2018
SEAMLESS PIPE MILLSFOCUS TO RUSSIA
ALL AROUND THE WORLD
CUSTOMER COUNTRY YEAR ANNUALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
TMK GROUP SEVERSKY RUSSIA 2007 600,000 14“ 3/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 168.3-365.1
CAPACITY: 600.000 tpy
PRODUCTION RANGE:OD 168.0 - 365.1 mmWT 6,4 - 40,0 mm
PRODUCTS: Casing/Linepipe/Coupling
BILLET Diameter: 290 / 360 mm
STATUS: IN OPERATION SINCE AUGUST 2014
CUSTOMER COUNTRY YEAR ANNUALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
TMK GROUP SEVERSKY RUSSIA 2012 2,000,000 14“ 3/8 Seamless Pipe Mill Automatic Intermediate Storage O.D. 168.3 – 365.1
STATUS:IN OPERATION SINCE OCTOBER 2014
SEAMLESS PIPE MILLSFOCUS TO RUSSIA
ALL AROUND THE WORLD
HOT ROLLING LINE
INTERM. STORAGE 1
INTERM. STORAGE 2
SHIPPING STORAGE
HT1-LR51
QA2-LR12
HT2-LR52 UP-LR21
FL1-LQ21
QA3-LR13 QA1-LR11
FL2-LQ31 FL3-LQ41
PRODUCTION RANGE:OD: 73 - 245 mmWT: 4,5 - 35 mm
PRODUCTS:Tubing/Casing/Coupling/Industrial
PLANT COMPOSITION:
HRL
LR21 UPSETTING LINELR51 HT LINE TUBINGLR52 HT LINE CASING-LPLR11 QA LINE TUBINGLR13 QA LINE CASINGLR12 QA LINE LINEPIPE
LQ41 FL TUBINGLQ31 FL CASINGLQ21 FL LINEPIPE
CUSTOMER COUNTRY YEAR ANNUALCAPACITY(tpy)
PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)
TRUBODETAL (OMK) RUSSIA 2014 450,000 9“ 5/8 Seamless Pipe Complex 3-Roll FQM and Finishing lines O.D. 73.0-245.0
CAPACITY 320.000 tpy
PRODUCTION RANGE OD 26.7 – 139.7 mm
PRODUCTION RANGE WT 2,6 – 19,2mm
PRODUCTSCasing – Line pipe – TubingDrill – Pipe – Boiler –Mechanical – General
LOCATION Louisiana (USA)
BENTELER 5 ½’’ ODSEAMLESS PIPE MILL
ALL AROUND THE WORLD
CAPACITY 450.000 tpy
PRODUCTION RANGE OD (38) 60,3 – 177,8 mm
PRODUCTION RANGE WT (3) 3,6 – 31,75 mm
PRODUCTSCasing – Line pipe – TubingDrill – Pipe – Mechanical
LOCATION Ohio (USA)
VALLOUREC 7’’ ODSEAMLESS PIPE MILL
ALL AROUND THE WORLD
CAPACITY 400.000 tpy
PRODUCTION RANGE OD 139,7 – 406,4 mm
PRODUCTION RANGE WT 6 – 30 mm
PRODUCTSCasing – Line pipe – TubingCouplings – Boiler – General
LOCATION Saudi Arabia
JESCO 16” ODSEAMLESS PLANT – A TURN-KEY PROJECT
ALL AROUND THE WORLD
> Completely new elongatordesign with 3 rolls configurationsupplied on turn-key basis asa replacement of the existingmachine
> Size of the equipmentwith significant impact fromthe design, manufacturing,transportation and installationviewpoints
> Time and logistic constraintsdue to necessity to install andstar-up the equipment inan existing facility and withina plant shut down time of twomonths which includes alsodismantling activities
VALLOUREC RATHCROSS ROLLING MILL - ELONGATOR 3 ROLL TYPE
ALL AROUND THE WORLD
VALLOUREC RATHCROSS ROLLING MILL - ELONGATOR 3 ROLL TYPE
> Wide outside diameter range
> Wide wall thickness range
> Very short hollow extractionability
> Possibility to perform outsideDiameter reduction or outside
> Diameter expansion on thesame machine using one rolltype only
> Under load adjustmentof roll position and roll speed
> Axial roll changeover withthe aim to keep a rigid closestructure of the frame
INLET MIN(mm)
MAX(mm)
Outside OD 400 850
Length 1000 4000
WT 120 275
PROJECT MILESTONE DATE
Signing and cif 30/06/2015
Start of outage 05/12/2016
End of civil works 28/12/2016
End of erection 31/01/2016
Start of production 18/02/2017
Final acceptance 02/08/2017
OUTLET MIN(mm)
MAX(mm)
Outside OD 450 950
Length 1500 5000
WT 80 250
ALL AROUND THE WORLD
>
1. DANIELI AT A GLANCE
2. SEAMLESS PIPE TECNOLOGY
3. RELATIVE BUSINESS UNITS
4. ALL AROUND THE WORLD
5. WHY DANIELI
WHY DANIELI
PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS
WHY DANIELIWHY DANIELI
> Unique WW references HRM+FL> Engineering and Technological Team already experienced> Enhanced technological packages> Actual achieved results confirming reliability of guaranteed performances> Technology and equipment improvement supported by R&D
KNOW-HOW ANDTECHNICAL CAPABILITIES
> Full commitment on contract milestones> Fully skilled Project Management Team> Fully integrated Project Team
GUARANTEES ANDCOMMITMENT
> Qualified Operative Assistance Team (O.A.T) and Technical Assistance for check & tuning> Know-how transfer and training
RUMP UP, PRODUCTIONEXPERIENCES
> Electrical and Automation in house development (L1-L2-L3)> Full control and responsibility for the entire process> Proven systems in constant evolution
DANIELI AUTOMATION
> Widest designing capacity that leads to minimize mistakes of equipment design> Capability to support customers due to WW large and long experience in turn-key project
execution
TURN-KEY EXPERIENCE
> Dedicate project organization and site management> In-House manufacturing concept for main equipment and auxiliary equipment> Extensive engineering capacity thanks to the integration within Danieli organization> Spare parts supply and management
PROJECT EXECUTION
DANIELI / SINCE 1914PASSION TO INNOVATEAND PERFORMIN THE METALS INDUSTRY
This document contains proprietary information of Danieli & C. Officine Meccaniche S.p.A., not disclosable, not reproducible. All Rights Reserved.
SIMONE BETTINELLIDANIELI CENTRO TUBE
TUBE & PIPE INDUSTRYDEVELOPMENT SEMINAR16 MAY 2019MOSCOW
DANIELI ADVANCEDTECHNOLOGYFOR PREMIUM OILAND GAS SEAMLESS PIPEPRODUCTION PLANTS