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26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 1 siemens.com/sinumerik
Increasing Competitiveness Maximized Effectiveness for Manufacturing
MTMS 2015
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 2 siemens.com/sinumerik
Agenda
1. Introduction
2. Advances in Hardware - Product & Services Portfolio
3. Product Lifecycle Management
(PLM en ADOPT ID) Merging engineering & manufacturing
4. Siemens’ Services – for maximum availability
5. Manufacturing IT – Integration as an enabler
6. Retrofitting – Reducing costs & Risks
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Instructions Feedback
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 3 siemens.com/sinumerik
Siemens Mission
Empowering our customers to set Benchmarks
We make real what matters
by setting the benchmark in the way we electrify,
automate and digitalize the world around us.
Ingenuity drives us and what we create is yours.
Together we deliver.
Joe Kaeser
CEO Siemens
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 4 siemens.com/sinumerik
Challenges:
Manufacturing is changing faster than ever before
Siemens as your partner to turn your manufacturing challenges into your strengths
Increasing competitiveness
Enhance flexibility
• Shorter innovation cycles
• More complex products
• Larger data volumes
• Individualized mass production
• Volatile markets
• High productivity
• Resource efficiency as a decisive
competitive factor
Increase efficiency 1 Shorten time-to-market 2 3
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Initiatives
Germany Belgium- Agoria Netherlands
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Digital Enterprise Platform
Integrated Manufacturing Concept
Early adopters
2010 2020 2030 Time 2000
Change of paradigms for the next productivity stage: Integrating product and production lifecycles can reduce time-to-market by 50%
Pro
ductivity a
nd c
om
petitiveness
Product Production
PDM
cPDM
PLM
Seamless integration
Product
Production
With collectively used data models
Best-of-breed products
Interconnected by means of data import and export
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Integrated products
2- Scalable
3- Modular
Many Advantages,
For example (not limited to)
1
Advantages
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 8 siemens.com/sinumerik
Agenda
1. Introduction
2. Advances in Hardware - Product & Services Portfolio
3. Product Lifecycle Management
(PLM en ADOPT ID) Merging engineering & manufacturing
4. Siemens’ Services – for maximum availability
5. Manufacturing IT – Integration as an enabler
6. Retrofitting – Reducing costs & Risks
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Instructions Feedback
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 9 siemens.com/sinumerik
With SINUMERIK Operate, the state-of-the-art HMI in the industry sector, SINUMERIK offer a completely new usability when
operating and programming machine tools. SINUMERIK CNC controllers set new standards in all machining performance
matters – from accuracy and speed to reduced cycle times through to energy efficiency, safety and collision avoidance.
CNC operating and programming with SINUMERIK Operate
- Welcome to the 21st century
3D-collision avoidance of
static against moving
machine components
and tools
Online help with moving
images
Context-sensitive
graphics help system
Transparent data
management
Operation as on PC Consistent for all
technologies
Intuitive
setup
Energy efficiency
Collision
Avoidance
Consistent operating and
programming concept
for all machining
technologies
Graphic interactive
machine setup
Intuitive and powerful
tool management
SINUMERIK Ctrl-Energy
Top efficiency drive
components
Ctrl-E analysis / profiles
Flow reduction
Safety
System-integrated safety
technology
Maximum usability with
full safety
1
SINUMERIK Safety
Integrated
SINUMERIK Collision
Avoidance
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 10 siemens.com/sinumerik
SINUMERIK CNC-performance
SINUMERIK Safety Integrated - optimal protection of personnel and machinery
SINUMERIK Safety Integrated allows unlimited machine movements in setup mode with open protective doors and
thus provides significantly increased user friendliness to the machine operator.
Full functionality:
Working with open protective door
Axis traversing
Spindle turning
Program testing
Execution of measuring cycles
Permanently safe:
Automated cyclic testing of safety functions
Robust:
System-integrated safety technology without
monitoring units that are subject to wear
Fast and user-friendly:
User-friendly, instantaneous operation without
waiting for external monitoring units
2
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SINUMERIK CNC-performance
SINUMERIK Collision Avoidance – reliable protection against collisions
2
SINUMERIK Collision Avoidance offers optimal protection from unintended collisions of moving machine components and
static machine components – quickly and powerful in all operating situations.
In all situations:
3D-collision avoidance in all operation modes
JOG
MDA
Automatic
Always in the picture:
additional 3D-visualisization of the 3D-collision
avoidance on the CNC-screen (Simultaneous
recording)
Optimal protection:
Real-time 3D-collision avoidance
Monitoring of static machine components (e.g.
machine covers) against moving machine
components (e.g. swivel head) and tools
For demanding cutting processes:
3D-collision avoidance also with complex
machining such as 5-axes simultaneous milling
and turning with B-axis
(currently only with machining in one CNC-channel)
only with SINUMERIK 840D sl
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Agenda
1. Introduction
2. Advances in Hardware - Product & Services Portfolio
3. Product Lifecycle Management
(PLM en ADOPT ID) Merging engineering & manufacturing
4. Siemens’ Services – for maximum availability
5. Manufacturing IT – Integration as an enabler
6. Retrofitting – Reducing costs & Risks
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Instructions Feedback
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 13
“Global Competition is going to completely
change the market landscape”
“From 1970-2010, the amount of software
content (customized) in machines increased
45%. — VDMA
Increasing complexity/variability of Machines & Products
The Impact on Your Business
Difficult to maintain margin
Time to market, reliability, flexibility
becoming differentiator elements
Higher prices need a justification: high ROI,
low TCO, high performing machines.
Customers demand a turnkey solution, not
only a product
Companies have to offer customization
options for their off-the-shelves machines
Need to better sense and manage customer
requirements
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 14
Firms adopting
data-driven decisionmaking have
output productivity 5-6% higher than
expected given other investments
and IT usage
Anyone can Make the Decision that Makes the
Difference in Your Product
Industrial Engineer
Sourcing Manager
Simulation Specialist
Quality Engineer
Product Director
Systems Architect
Assembly Planner
Product Designer
Strength in Numbers: How Does Data-Driven
Decision making Affect Firm Performance?
By E Brynjolfsson - 2011
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 15
Machinery productivity & efficiency
Physical modeling – concept & design Physically validated mechatronic system simulation
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 16
Process for Interacting Software and Physics
Software/hardware co-simulation
Physical behavior data
High-fidelity co-simulation
Model-based design platform
Research
Integration
Implementation
Design
Test a
nd V
erific
atio
n
Requirements
CMI
RMI
TEST
Open platform
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 17
“With the new layout configuration, requested production rate can be
assured supplying the circuit with a lower power which enables an
increasing of the system efficiency”
C. Angeloni, S. Castagnetti, M. Ernetti, F. Franzoni, M. Milani from DISMI University
of Modena and Reggio Emilia - “The Twelfth Scandinavian International Conference
on Fluid Power, May 18-20, 2011, Tampere, Finland
Study on Tetra Pak S.p.A machinery workflow to increase
production rate with LMS Imagine.Lab Amesim
Challenges
• Development of more efficient hydraulic actuation systems,
that enable a higher productivity and an overall power
saving
Solution
• Analysis of the dynamic behavior of an automatic packaging
machine hydraulic circuit of Jaw and Filling System, with
LMS Imagine.Lab Amesim
• Modified layout has been proposed, adopting a simpler
circuit configuration.
Benefits
• The circuit has been optimized, considering the proper
interaction between the different parts
• Productivity increased from 6000 to 10000 packages/h
• System efficiency increased
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 18
Discrete Process Simulation
Smart, Fast, Lean Manufacturing The world’s most widely used digital manufacturing solution
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 19
Product Engineering Manufacturing Engineering Production
Connecting the domains of Product Design to Production
….defining the plan ….executing the plan
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 20
Tecnomatix
Manufacturing Planning
Process Dimensional Quality Work Instructions Layouts
Exercise ingenuity to maximize efficiency
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 21
Technomatix
Plant Simulation
Optimize complex logistics
and production processes
• Simulate material flow and
throughput
• Justify capital investments
• Analyze energy usage
40% increase in throughput
per m2.
ASML
• Saved 3 million kilowatt hours of electricity/year
• Reduced eco-footprint by 550 tons CO2 equivalents/year
German Automaker
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 22
Product: Process Simulate Virtual Commissioning
Virtual Commissioning
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 23
Insight
Control
Synchronization
Realize Innovation in Part Manufacturing
Ingenuity
NX for MANUFACTURING
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 24
Part Manufacturing Process
Product design
Shop floor production Manufacturing engineering
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 25
Siemens Advantages
Overcome inefficient processes
Accelerate production
Achieve reliability
For consistent results
Increase throughput
Be more competitive
Integrated
Leverage a unified system
Proven Supported by an industry leader
Innovative Increase productivity with automation
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 26
• Prepare part model
• Design / setup fixture
• Manufacturing info
Integrated
A Complete Manufacturing Process Chain
• Receive work
package
• Machining
• Quality inspection
• CAM and CMM
programming
• Postprocessing and
shop documentation
• Simulation
Preparation Programming Production
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 27
• Milling, turning,
5-axis machining
• Interactive / graphical
control of
multiple channels
• Efficient programming
in fewer setups
Innovative
Advanced Programming Capabilities
• G-code driven
simulation for
accurate simulation
• Eliminate try outs and
testing on the
shop floor
• Recognize machining
features
• Build machining
processes
• Save up to 90% on
programming time
Multi-function Machines Feature-based Machining Machine Tool Simulation
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 28
Proven
“
A complete range of options
• From CAD to CAM and CMM
Scalable solutions to match your
business needs
• Expand to a full part
manufacturing solution
From Siemens
• Advanced and proven technology
for manufacturing
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 29
Scalable Solution
A Full Part Manufacturing Solution
Production Planning
Tooling and
fixture design CAM
Part model
preparation
Data and Process Management
CNC DNC Shop Floor
program validation
CMM inspection
execution
Tool
management
Shop floor data
access
NX CMM inspection
programming
Tool and resource
library
Process
planning
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 30
Teamcenter
Smarter Decisions for Better Products
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 31
MORE PEOPLE COLLABORATING...
SEARCHING FOR MORE INFORMATION...
MAKING COMPLEX PRODUCT DECISIONS...
UNDER PRESSURE WITH LESS ROOM FOR ERROR.
The New Realities of Manufacturing
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 32
MORE PEOPLE COLLABORATING...
SEARCHING FOR MORE INFORMATION...
MAKING COMPLEX PRODUCT DECISIONS...
UNDER PRESSURE WITH LESS ROOM FOR ERROR.
MORE PEOPLE INTRINSICALLY AWARE...
RECEIVING THE RIGHT INFORMATION...
MAKING INTEGRATED SYSTEMS DECISIONS...
ON TIME WITH GREATER ACCURACY.
PLM Must Change to Conquer Complexity
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 33
2013
High-definition User Experience
2012 2006 2007 2008 2009 2010 2011 2005
Foundational
Functionality
Visualization Role-based
User Interface
Teamcenter
Inside NX
HD3D
Introduced
HD3D
Enhanced
Active
Workspace
Visualization in PLM
HD Validation
Visual Reporting
Teamcenter
Mobility
Next User
Interface
A history of continuous improvement in user interaction
Teamcenter Mobility
Active Workspace
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 34
The Same User Experience on Multiple Devices
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 35
Teamcenter PLM
Simplifying PLM
Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 36
“The integration of the Siemens
system is what brings the
benefits.”
Hans-Jürgen Pierick
Team Leader of Systems Specialists
Fooke GmbH
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 37 siemens.com/sinumerik
Agenda
1. Introduction
2. Advances in Hardware - Product & Services Portfolio
3. Product Lifecycle Management
(PLM en ADOPT ID) Merging engineering & manufacturing
4. Siemens’ Services – for maximum availability
5. Manufacturing IT – Integration as an enabler
6. Retrofitting – Reducing costs & Risks
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Instructions Feedback
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 38 siemens.com/sinumerik
IndustryServices
Plant Data
Services
ServiceAgreements
Spare Part
Services
Retrofit &
Modernization
Services
Field &
Maintenance
Services
Support &
Consulting
Services
Repair
Services
Training
Services
Comprehensive Industry Service Portfolio for products,
systems and markets – exemplary services (details see Service Catalog)
Industry Services examples, e.g.
Asset Optimization Services
Optimized spare parts management
Technical Support
Basic, priority, mature, … product support
SIMATIC Remote Services
Proactive support & maintenance – remote
Spare Part Supply
Worldwide spare parts delivery
Maintenance Services
e.g. break/fix emergency call outs
Repair Services
Standard and replacement repairs
Retrofit Machine Tools
Increased productivity and availability
SIMATIC Virtualization as a Service
Virtualization solution for SIMATIC System
Integral Plant Maintenance
e.g. maintenance concepts for automotive plant
Asset Analytic Services
Monitoring of health status,
alarming & reporting
Energy Analytics
Energy data management as a managed service
Vertical-Specific Agreements
e.g. for the Automotive Industry
Service Agreements
e.g. via Service Product Online Configurator
Training
Standardized and individual
training courses
Plant IT Security Services
Managed security service
Integral Plant Maintenance Agreements
e.g. for Mining, Aerospace
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Repairs and Exchange Services
Machine
Spare Part and Repair Services ensure end
customers high production level.
Broken parts in machines or on stock • Quick set up
• Uptime coverage
• Reduce
downtimes in
duration and
counts
Time
Up
tim
e
• Ensure high
production
Pro
du
ction
Time
Fixing
Operating Mode
Duration
Avoid
Downtime Uptime
Procedure Siemens
Cleaning +
Upgrade
(SW/FW) ++
Funktional Test +
Test & Repair ++
Replacement of
wearing and aging
parts
++
Repair +
Test of safety
functions ++
Decorative repairs +
++ Repair quality
Important quality
measures – such as
replacing parts which tend
to wear and to age
Products that cannot be
sustainably repaired are
exchanged or replaced by
compatible successor
products
Dirty components that are
critical to the function of
the product are not
repaired for quality
reasons
Repair with highest quality & safety standard directly from
manufacturer
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Repairs
SINUMERIK
SIMOTICS SINAMICS
Spindles
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Express motor repair
Repair options:
-Standard repairs
-Quick repair service
-Emergency – Taxi Repairs on many products
-24/6 outside regular working hours, including
weekends
-wait for the completion of the repair in the Siemens service
center
Services:
Our repair services comprise all physical measures necessary to restore the
stipulated function of a defective unit
Evaluation through different performance indicators, depending on the customer's
requirements and/or repair efficiency
Motor repairs
Contact Siemens during working hours or
outside working hours
02/536.81.81
Motor with EXPRESS taxi to Siemens Germany
Motor will be repaired ASAP meanwhile taxi can
wait during repair
Several cases => Between brake down and
restart => +/- 14h
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 42 siemens.com/sinumerik
Spindles
SWSS – Siemens WEISS Spindle Service- Repair process
Repair / maintenance Spindles
-Weiss / 3 party
Qualified on highest level
Fast and at short notice
Cost-efficient
Report
Optimisation / Modernisation
Optimisation based on field experience or
specific process requirements of end user
Industry Services Portfolio
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IndustryServices
Plant Data
Services
ServiceAgreements
Spare Part
Services
Retrofit &
Modernization
Services
Field &
Maintenance
Services
Support &
Consulting
Services
Repair
Services
Training
Services
Comprehensive Industry Service Portfolio for products,
systems and markets – exemplary services (details see Service Catalog)
Industry Services examples, e.g.
Asset Optimization Services
Optimized spare parts management
Technical Support
Basic, priority, mature, … product support
SIMATIC Remote Services
Proactive support & maintenance – remote
Spare Part Supply
Worldwide spare parts delivery
Maintenance Services
e.g. break/fix emergency call outs
Repair Services
Standard and replacement repairs
Retrofit Machine Tools
Increased productivity and availability
SIMATIC Virtualization as a Service
Virtualization solution for SIMATIC System
Integral Plant Maintenance
e.g. maintenance concepts for automotive plant
Asset Analytic Services
Monitoring of health status,
alarming & reporting
Energy Analytics
Energy data management as a managed service
Vertical-Specific Agreements
e.g. for the Automotive Industry
Service Agreements
e.g. via Service Product Online Configurator
Training
Standardized and individual
training courses
Plant IT Security Services
Managed security service
Integral Plant Maintenance Agreements
e.g. for Mining, Aerospace
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Productivity Improvement
Solution: Reduced cycle times
Speeding up and optimization of the machine processes through precise forecast
of the performance increase
Focus Machine tools with SINUMERIK 840D and 840D sl
Method Detailed forecast of the productivity increase achievable
through simulation
Benefits Increased quantities
Reduced unit costs
Flexible manufacturing capacity
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Siemens Service Contracts
• Maximum availability / production capacity
• Minimum of unplanned stops
• In case of failure :
•Expertise to solve the problem ASAP
•Spare parts to solve the problem ASAP
•A reliable partner for long term cooperation
Type III
Type I
Type II
Assist B
Assist A
SPP 8/5
SPP 24/7
Maintenance Assistance SPP
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Asset Optimization Services
Effects of Spare Parts Inventory Optimization on Customer Stock
Customer benefits
Reducing costs and gain a competitive advantage:
Improving the required plant availability
Reducing costs of downtime
Reducing capital lockup (minimum customer stock)
No inventory risk
Purchase of spare parts as required only (case of failure)
Delivery times tailored to customer needs
Permanent availability of spare parts (On-Call-Service 24/7)
Prolongation of warranty claims (delivery of spare parts)
Regular information about product lifecycle of required spare
parts
After contract expiration the customer has the option to buy
the spare parts at a discount price
….
Redundant Stock
Outdated Stock
Surplus Stock
Required Stock
„Supply Gap“ included
Supply Gap !! Risk
Reduction of
your stock
Optimized Stock
Spare Parts
Pooling with
Siemens
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 47 siemens.com/sinumerik
Agenda
1. Introduction
2. Advances in Hardware - Product & Services Portfolio
3. Product Lifecycle Management
(PLM en ADOPT ID) Merging engineering & manufacturing
4. Siemens’ Services – for maximum availability
5. Manufacturing IT – Integration as an enabler
6. Retrofitting – Reducing costs & Risks
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Instructions Feedback
26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 48 siemens.com/sinumerik
SINUMERIK Integrate
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Production
Interfaces and tools which are used to integrate the SINUMERIK in production and
increase the productivity
Our solution Example
Analyze MyPerformance OEE 1)
Manage MyTools
Analyze MyCondition
Collect and
evaluate data
Initiate actions
… Many other
Instructions Feedback
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SINUMERIK Integrate for Production
Analyze My Performance
Increase Transparency - By Automatic Acquisition of key statusses:
1) Early detection of improvement potentials
2) Eliminate losses (Muda’s)
3) Optimizing Production.
4) Measuring KPI’s
Source: Presentation „Effizient mit MES“ Torsten Schmid Fa. ARBURG 6/2010
…
Source: Presentation „Effizient mit MES“ Torsten Schmid
Fa. ARBURG 6/2010
Original slides
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Manufacturing Execution
MES
Condition based Maintenance
Effective Tool M.
Example
3-Why was this available
machine time not used?
2-How to shift corrective to
preventive
1-How to Minimise this
time?
Pallet
setup Available
Production
@ 100%
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Requirement Our solution
Process Improvement: Production-wide tool organization
SINUMERIK Integrate
Manage MyTools
Tool Managment
Planning of tool requirements
Adjustment with available tools
Plant wide overview of tool availability & analysis
Detection of rationalisation potentials.
Creation of difference lists (requirements, unloading and loading lists)
Connection/ interface for external/ higher-level system. Automatic link machine to tool Management
System
(e.g. tool setting stations, tool management systems, …)
Production-wide tool organization
Preventive tool planning
Optimization of cycle and downtimes
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Maximize machine availability with Condition
Monitoring:
1. Permanent monitoring
Trends
2. Performancetests
Monthly fingerprints
3. Workflow Integration
Trigger actions
Reducing
• unscheduled machine downtimes
• reactive maintenance
Condition-based maintenance
Condition-based maintenance (Condition Monitoring)
!
time
Equability Test
Typical Problems
Lubrication on slide
Damage on guideways
Example: Guideways
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Analyze My Performance
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MOM - Manufacturing Operations Management
MES - Manufacturing Execution System
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Instructions Feedback
“Before our SIMATIC IT solution, it took
at least one week for propagating
Engineering information to Manufacturing.
Now every change released in PLM
is available in less than on hour to Operators.”
Customer Requirements
M-BOM linked with E-BOM
Order Management,
Non Conformance,
Electronic Work Instructions,
Manufacturing Intelligence
Closed Loop integration with Siemens PLM
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MOM - Manufacturing Operations Management
MES - Manufacturing Execution System
MOM
QUALITY
Quality Management
Quality Management
Compliance Management
Complete PDCA Cycle for Quality &
Production
Order Management
Key Benefits:
Improve resource allocation
Facilitate parallel and multi-operators
activities management
Allow team leaders to take effective
decisions by monitoring and tracking
work-in-progress
Accurate and reliable information to
ERP
Tracking & Tracing
Key Benefits:
Production Synchronization
Quick production progress data
Avoid production routing disruptions
Increase productivity
LM
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e M
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yste
m -
KP
I
Advanced planning
Planning & Scheduling
Integration with ERP- MES
Data Collection
Forecasting
Demand Planning and OEE
applications
MES
Pro
du
cti
on
Ro
uti
ng
Man
ag
em
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t
Op
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skill
M
….
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Agenda
1. Introduction
2. Advances in Hardware - Product & Services Portfolio
3. Product Lifecycle Management
(PLM en ADOPT ID) Merging engineering & manufacturing
4. Siemens’ Services – for maximum availability
5. Manufacturing IT – Integration as an enabler
6. Retrofitting – Reducing costs & Risks
SCADA – Sinumerik Integrate
(Machine connection)
PLM (How to
produce/Inspect)
Requirements
ERP (What and when
to produce)
Purchase
MOM/ MES (Production synchronization)
Shop Floor (Produce)
Process
Definition Order
list
Customer
According
to ISA 95
L4
L3
L2
L1
Instructions Feedback
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1/ Machine Tools Systems (MTS)
Our focus technologies and branches
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CNHi - New Holland Belgium
Gear Hobbing - Gear Shaper - Turning – Manipulator
We focus on 2 factors : What does the customer want and What does the machine need. This is the basis for success and a
longstanding relationship between the customer and Siemens.
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CNHi - New Holland Belgium
Gear Hobbing - Gear Shaper - Turning – Manipulator
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Life cycle costs Machines
Unit costs
€ Operational
costs
Investment
costs
Operation, Safety
Technology
Accuracy
Operation
Accuracy
Functionality
Functionality
Risk of Standstill MTTR, MTBF
Reduction of var. costs
Cost reduction
Years
Costs
Production Risk
Component risk
Machine Availability
Years
Event
Faults
Spare parts
1 Production Risk
Critical machine occupation,…
2 Risk of standstill
Maintenance history, MTTR,..
3 Component risk
Obsolecence of spares, safety risk
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S.A.B.C.A.
DUFIEUX – Turning/Milling Combi center
Milling 5 axis & Turning table • AMP, performance measurement
• MMT, tool management + Balluf
• Safety integrated
• Bluhm Tool measuring / Tool Setting
• Laser measurement and machine
compensations
Extra added functions
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We offer you a total project from start to end
Projekt-, Konzept-
Erarbeitung
Projektabwicklung
Koordinierung
Inbetriebnahme
Maschinentest Maschinenübergabe
Protokoll Analysis Implementation Acceptance
• General Planning
• Project team
• Engineering
• Functional Analyse
• Project management
• Reception
• Acceptance test
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Gaz Daimler
Welding machines - Russia
Welding machines – Mercedes Sprinter - assembly line
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Questions?
Thank you
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