Scope To convert manual or PLC based autoclave to a dedicated and fully automatic system. Existing product with Heater and low water sensor (Bimetallic.
Post on 26-Dec-2015
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Scope•To convert manual or PLC based autoclave to a dedicated and fully automatic
system.
• Existing product with Heater and low water sensor (Bimetallic or other).• Water Inlet/outlet valve, Vacuum inlet/outlet valve, Steam Inlet/outlet.• Any specific requirement specification based on knowledge sharing.
• Existing product with Heater and low water sensor (Bimetallic or other).• Water Inlet/outlet valve, Vacuum inlet/outlet valve, Steam Inlet/outlet.• Any specific requirement specification based on knowledge sharing.
Input
• Technical Documentation including user manual, assembly manual, service manual, wiring diagram, system installation training etc. and production training.
• Tested and ready to use control system based on per unit rate.
• Technical Documentation including user manual, assembly manual, service manual, wiring diagram, system installation training etc. and production training.
• Tested and ready to use control system based on per unit rate.
Deliverables
• Safe and reliable solution to meets international standard for high pressure equipment.
• To meet Bowie & Dick Equipment control algorithms and sequence.
• Safe and reliable solution to meets international standard for high pressure equipment.
• To meet Bowie & Dick Equipment control algorithms and sequence.
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Case Study: Automatic Autoclave/ Sterilizer
• Selectable temperature of 121 or 135 Degrees Celsius.• Automatic operation through all the Bowie & Dick Equipment control cycles.• Thermal printer based report generation.• Microcontroller based digital and graphical indication for Temperature,
Pressure, Lapse time and executed cycle status.• Datalogging: 1000 record with complete details.• Fuzzy logic based solenoid valve control for precise temperature, pressure,
vacuum (Vacuum pump), drying cycle, water feed control. • Water quality measurement and display parameter pH and TDS.
• Selectable temperature of 121 or 135 Degrees Celsius.• Automatic operation through all the Bowie & Dick Equipment control cycles.• Thermal printer based report generation.• Microcontroller based digital and graphical indication for Temperature,
Pressure, Lapse time and executed cycle status.• Datalogging: 1000 record with complete details.• Fuzzy logic based solenoid valve control for precise temperature, pressure,
vacuum (Vacuum pump), drying cycle, water feed control. • Water quality measurement and display parameter pH and TDS.
Challenges
Value
Addition
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Automatic Autoclave/ Sterilizer-Basic
Heater
Core power Supply
Real Time Clock
Pressure Sensor
Interface
Water Sensor
Microcontroller Vacuum
Pump
RS-232/485 Interface
Pt-100 Sensor
interface
OnBoard SSR
EEPROM
Contactor/ Relay
Contactor/ Relay
pH Sensor Interface
TDS Sensor Interface
EMI/EMC Filter and protection
Solenoid valve-Water Outlet
Solenoid valve-Water inlet
Pt-100 Sensor
Pressure Sensor 4-
20mA/ VoutPrinter
TDS Sensor
Door Status
Door Sensor
pH Sensor
Heater with
Bimetallic
Solenoid valve-Vacuum Inlet
Solenoid valve-Vacuum Outlet
Solenoid valve-Steam Inlet.
Solenoid valve-Steam Outlet
FND and Keypad
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Automatic Autoclave/ Sterilizer-Advance
Heater
Core power Supply
Real Time Clock
Pressure Sensor
Interface
Water Sensor
Microcontroller Vacuum
Pump
RS-232/485 Interface
Pt-100 Sensor
interface
OnBoard SSR
EEPROM
Contactor/ Relay
Contactor/ Relay
pH Sensor Interface
TDS Sensor Interface
EMI/EMC Filter and protection
Solenoid valve-Water Outlet
Solenoid valve-Water inlet
Pt-100 Sensor
Pressure Sensor 4-
20mA/ VoutPrinter
TDS Sensor
Door Status
Door Sensor
pH Sensor
Bimetallic
Solenoid valve-Vacuum Inlet
Solenoid valve-Vacuum Outlet
Solenoid valve-Steam Inlet.
Solenoid valve-Steam Outlet
20-12-08 21:34Proc.: SterilizationRead Temp: 135°CPressure: 21.5 PSIG
Pre-Vacuum
Pulse-1
Steriliz-ation
Pulse+2
ExhaustDrying
Display and Keypad
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134°C
0-4 min
Bowie & Dick Equipment control
Time
Pre
ssu
re
Atmospheric pressure
Negative Pressure
Positive Pressure
Pre-Vacuum Pulsing-1
Pulsing-2
Sterilization
Automatic Autoclave/ Sterilizer
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Area of co-operation
Product Design as per given specification. Ready to use solution based on Embedded H/W and Software.We deliver ready to use solution for your product with latest feature and requirement.Latest technology to meets international standard and feature.Complete customization of product as per customer requirement.Product design as per IEC/UL standard guideline (Safety :IEC60601-1 and EMI-EMC: IEC60601-1-2) Sourcing. Vendor development. Mechanical Design Support.Free onsite support and evolution sample available.No development charges, only per unit rate is charged after product approved by the customer.
Confidential © Real Time Consultant
Automatic Autoclave/ Sterilizer
Contact for support and evaluation sample.
Real Time ConsultantDelhi: B-232/1, Chatterpur Extn.
Mehrauli-110074.09350831213, 09958700553.
Mumbai: 101, A-Wing, Lake Bloom Appartment, Andheri (E), Powai, Mumbai09322245924
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