PowerFlex 700H to 700S Phase II Control Conversion (Frames ... · Control Conversion - Frames 9…14 Installation Instructions! ATTENTION: To avoid an electric shock hazard, ensure

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PowerFlexreg 700H to 700S Phase II Control Conversion - Frames 9hellip14Installation Instructions

ATTENTION To avoid an electric shock hazard ensure that all power to the drive has been removed before performing the following

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION HOT surfaces can cause severe burns Do not touch the heatsink surface during operation of the drive After disconnecting power allow time for cooling

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into SynchLink fiber-optic ports or SynchLink fiber-optic cable connectors

ATTENTION This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A-B publication 8000-452 ldquoGuarding Against Electrostatic Damagerdquo or any other applicable ESD protection handbook

ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly

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2

What This Kit Includes bull Phase II control assembly mounting plate bracket and hardwarebull 40 conductor ribbon cablebull 30 conductor ribbon cablebull Status cablebull 10 conductor ribbon cable for frame 9 drivesbull 10 conductor ribbon cable for frame 10hellip14 drivesbull Power Interface circuit board and hardwarebull Voltage Feedback circuit board and hardwarebull Phase II control cassette (required ordered separately)bull 24V Common Mode Filter circuit board and hardware for frame 10hellip14

drivesbull Twisted pair wires and connectors for 24V Common Mode Filter circuit

board for frame 10hellip14 drivesbull EMI shield and hardware for frame 10hellip14 drives

Tools That You Need bull Phillipsreg screwdriverbull POZIDRIVreg screwdriverbull Torx Head screwdriver

Phillipsreg and POZIDRIVreg are registered trademarks of Phillips Screw Company

What You Need to Do The steps to complete the PowerFlexreg 700H to 700S Phase II control conversion are different for frame 9 size drives versus frame 10hellip14 size drives Refer to ldquoFrame 9 Conversions Onlyrdquo for frame 9 conversion instructions Refer to Frame 10hellip14 Conversions Only on page 17 for frame 10hellip14 conversion instructions

Frame 9 Conversions Only Complete these instructions if you are converting a PowerFlex frame 9 size drive only

Step 1 Remove power from the drive

Step 2 Remove drive covers

Step 3 Remove 700H control assembly

Step 4 Remove 700H Fiber Optic Adapter circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install Voltage Feedback circuit board

Step 7 Install High Power Fiber Optic Interface circuit board

Step 8 Install chassis fan

Step 9 Connecting IO and Communications

Step 10 Document change

Publication 20C-IN001D-EN-P

3

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

4

Step 2 Removing the Drive Covers

1 Remove the connection power and conduit covers as indicated below Save screws for reuse

Step 3 Removing the700H Control Assembly

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 Unplug the DPI cable and any IO connections from the 700H Main Control board

2 Remove the three screws that secure the 700H control assembly to the drive

3 Remove the 700H control assembly from the control frame

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(8 Screws)

(8 Screws)L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(3 Screws)

Connection Cover

Power Cover

Conduit Cover

Note You do not need to remove the enclosure cover Enclosure is

illustrated without the cover for clarity only

Publication 20C-IN001D-EN-P

5

Step 4 Removing the 700H Fiber Optic Adapter Circuit Board

The Fiber Optic Adapter circuit board is located behind the 700H control assembly on the opposite side of the control frame

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 If removing a control frame from a DC input drive with precharge interlock disconnect the wiring from terminal strip X50

2 Remove the eight screws that secure the control frame to the drive Save screws for reuse

3 Remove the control frame from the drive

Note Control frame shown without DPIHIM assembly for clarity only

Publication 20C-IN001D-EN-P

6

4 Remove the four screws that secure the Fiber Optic Adapter bracket to the drive Save screws for reuse

5 Remove the Fiber Optic Adapter bracket from the drive

6 Disconnect the control power cable from X2 of the Fiber Optic Adapter circuit board

7 Disconnect the fiber-optic cables from right side of the circuit board and carefully set them aside

8 Remove the four screws that secure the Fiber Optic Adapter circuit board to the bracket and remove the Fiber Optic Adapter circuit board from the bracket

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Publication 20C-IN001D-EN-P

7

9 Secure the Fiber Optic Adapter bracket to the drive using the four existing screws

10Install the control frame in reverse order of removal using existing screws Carefully route the 24V DC power cable and fiber optic cables through the lower access hole in the control frame

11If securing the control frame to a DC input drive with precharge interlock reconnect the wiring to terminal strip X50

Step 5 Installing the 700S Phase II Main Control Assembly

Installing the PowerFlex 700S Phase II control includes a new control cassette and hardware (ordered separately) voltage feedback board high power fiber optic interface board and chassis fan The following illustration identifies the location of the PowerFlex 700S Phase II control components

X50

High Power Fiber Optic Interface Board

Phase II Control Cassette on Mounting

Bracket and Pan

Chassis FanVoltage Feedback Board

Access hole for fiber optic and 24V DC

power cables

Publication 20C-IN001D-EN-P

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN ltFEFF004200720075006700200069006e0064007300740069006c006c0069006e006700650072006e0065002000740069006c0020006100740020006f007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e007400650072002000740069006c0020006b00760061006c00690074006500740073007500640073006b007200690076006e0069006e006700200065006c006c006500720020006b006f007200720065006b007400750072006c00e60073006e0069006e0067002e0020004400650020006f007000720065007400740065006400650020005000440046002d0064006f006b0075006d0065006e0074006500720020006b0061006e002000e50062006e00650073002000690020004100630072006f00620061007400200065006c006c006500720020004100630072006f006200610074002000520065006100640065007200200035002e00300020006f00670020006e0079006500720065002egt DEU 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 ESP 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 FRA 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 ITA ltFEFF005500740069006c0069007a007a006100720065002000710075006500730074006500200069006d0070006f007300740061007a0069006f006e00690020007000650072002000630072006500610072006500200064006f00630075006d0065006e00740069002000410064006f006200650020005000440046002000700065007200200075006e00610020007300740061006d007000610020006400690020007100750061006c0069007400e00020007300750020007300740061006d00700061006e0074006900200065002000700072006f006f0066006500720020006400650073006b0074006f0070002e0020004900200064006f00630075006d0065006e007400690020005000440046002000630072006500610074006900200070006f00730073006f006e006f0020006500730073006500720065002000610070006500720074006900200063006f006e0020004100630072006f00620061007400200065002000410064006f00620065002000520065006100640065007200200035002e003000200065002000760065007200730069006f006e006900200073007500630063006500730073006900760065002egt JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO ltFEFF004b00e40079007400e40020006e00e40069007400e4002000610073006500740075006b007300690061002c0020006b0075006e0020006c0075006f0074002000410064006f0062006500200050004400460020002d0064006f006b0075006d0065006e007400740065006a00610020006c0061006100640075006b006100730074006100200074007900f6007000f60079007400e400740075006c006f0073007400750073007400610020006a00610020007600650064006f007300740075007300740061002000760061007200740065006e002e00200020004c0075006f0064007500740020005000440046002d0064006f006b0075006d0065006e00740069007400200076006f0069006400610061006e0020006100760061007400610020004100630072006f0062006100740069006c006c00610020006a0061002000410064006f00620065002000520065006100640065007200200035002e0030003a006c006c00610020006a006100200075007500640065006d006d0069006c006c0061002egt SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

2

What This Kit Includes bull Phase II control assembly mounting plate bracket and hardwarebull 40 conductor ribbon cablebull 30 conductor ribbon cablebull Status cablebull 10 conductor ribbon cable for frame 9 drivesbull 10 conductor ribbon cable for frame 10hellip14 drivesbull Power Interface circuit board and hardwarebull Voltage Feedback circuit board and hardwarebull Phase II control cassette (required ordered separately)bull 24V Common Mode Filter circuit board and hardware for frame 10hellip14

drivesbull Twisted pair wires and connectors for 24V Common Mode Filter circuit

board for frame 10hellip14 drivesbull EMI shield and hardware for frame 10hellip14 drives

Tools That You Need bull Phillipsreg screwdriverbull POZIDRIVreg screwdriverbull Torx Head screwdriver

Phillipsreg and POZIDRIVreg are registered trademarks of Phillips Screw Company

What You Need to Do The steps to complete the PowerFlexreg 700H to 700S Phase II control conversion are different for frame 9 size drives versus frame 10hellip14 size drives Refer to ldquoFrame 9 Conversions Onlyrdquo for frame 9 conversion instructions Refer to Frame 10hellip14 Conversions Only on page 17 for frame 10hellip14 conversion instructions

Frame 9 Conversions Only Complete these instructions if you are converting a PowerFlex frame 9 size drive only

Step 1 Remove power from the drive

Step 2 Remove drive covers

Step 3 Remove 700H control assembly

Step 4 Remove 700H Fiber Optic Adapter circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install Voltage Feedback circuit board

Step 7 Install High Power Fiber Optic Interface circuit board

Step 8 Install chassis fan

Step 9 Connecting IO and Communications

Step 10 Document change

Publication 20C-IN001D-EN-P

3

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

4

Step 2 Removing the Drive Covers

1 Remove the connection power and conduit covers as indicated below Save screws for reuse

Step 3 Removing the700H Control Assembly

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 Unplug the DPI cable and any IO connections from the 700H Main Control board

2 Remove the three screws that secure the 700H control assembly to the drive

3 Remove the 700H control assembly from the control frame

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(8 Screws)

(8 Screws)L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(3 Screws)

Connection Cover

Power Cover

Conduit Cover

Note You do not need to remove the enclosure cover Enclosure is

illustrated without the cover for clarity only

Publication 20C-IN001D-EN-P

5

Step 4 Removing the 700H Fiber Optic Adapter Circuit Board

The Fiber Optic Adapter circuit board is located behind the 700H control assembly on the opposite side of the control frame

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 If removing a control frame from a DC input drive with precharge interlock disconnect the wiring from terminal strip X50

2 Remove the eight screws that secure the control frame to the drive Save screws for reuse

3 Remove the control frame from the drive

Note Control frame shown without DPIHIM assembly for clarity only

Publication 20C-IN001D-EN-P

6

4 Remove the four screws that secure the Fiber Optic Adapter bracket to the drive Save screws for reuse

5 Remove the Fiber Optic Adapter bracket from the drive

6 Disconnect the control power cable from X2 of the Fiber Optic Adapter circuit board

7 Disconnect the fiber-optic cables from right side of the circuit board and carefully set them aside

8 Remove the four screws that secure the Fiber Optic Adapter circuit board to the bracket and remove the Fiber Optic Adapter circuit board from the bracket

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Publication 20C-IN001D-EN-P

7

9 Secure the Fiber Optic Adapter bracket to the drive using the four existing screws

10Install the control frame in reverse order of removal using existing screws Carefully route the 24V DC power cable and fiber optic cables through the lower access hole in the control frame

11If securing the control frame to a DC input drive with precharge interlock reconnect the wiring to terminal strip X50

Step 5 Installing the 700S Phase II Main Control Assembly

Installing the PowerFlex 700S Phase II control includes a new control cassette and hardware (ordered separately) voltage feedback board high power fiber optic interface board and chassis fan The following illustration identifies the location of the PowerFlex 700S Phase II control components

X50

High Power Fiber Optic Interface Board

Phase II Control Cassette on Mounting

Bracket and Pan

Chassis FanVoltage Feedback Board

Access hole for fiber optic and 24V DC

power cables

Publication 20C-IN001D-EN-P

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

3

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

4

Step 2 Removing the Drive Covers

1 Remove the connection power and conduit covers as indicated below Save screws for reuse

Step 3 Removing the700H Control Assembly

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 Unplug the DPI cable and any IO connections from the 700H Main Control board

2 Remove the three screws that secure the 700H control assembly to the drive

3 Remove the 700H control assembly from the control frame

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(8 Screws)

(8 Screws)L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(3 Screws)

Connection Cover

Power Cover

Conduit Cover

Note You do not need to remove the enclosure cover Enclosure is

illustrated without the cover for clarity only

Publication 20C-IN001D-EN-P

5

Step 4 Removing the 700H Fiber Optic Adapter Circuit Board

The Fiber Optic Adapter circuit board is located behind the 700H control assembly on the opposite side of the control frame

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 If removing a control frame from a DC input drive with precharge interlock disconnect the wiring from terminal strip X50

2 Remove the eight screws that secure the control frame to the drive Save screws for reuse

3 Remove the control frame from the drive

Note Control frame shown without DPIHIM assembly for clarity only

Publication 20C-IN001D-EN-P

6

4 Remove the four screws that secure the Fiber Optic Adapter bracket to the drive Save screws for reuse

5 Remove the Fiber Optic Adapter bracket from the drive

6 Disconnect the control power cable from X2 of the Fiber Optic Adapter circuit board

7 Disconnect the fiber-optic cables from right side of the circuit board and carefully set them aside

8 Remove the four screws that secure the Fiber Optic Adapter circuit board to the bracket and remove the Fiber Optic Adapter circuit board from the bracket

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Publication 20C-IN001D-EN-P

7

9 Secure the Fiber Optic Adapter bracket to the drive using the four existing screws

10Install the control frame in reverse order of removal using existing screws Carefully route the 24V DC power cable and fiber optic cables through the lower access hole in the control frame

11If securing the control frame to a DC input drive with precharge interlock reconnect the wiring to terminal strip X50

Step 5 Installing the 700S Phase II Main Control Assembly

Installing the PowerFlex 700S Phase II control includes a new control cassette and hardware (ordered separately) voltage feedback board high power fiber optic interface board and chassis fan The following illustration identifies the location of the PowerFlex 700S Phase II control components

X50

High Power Fiber Optic Interface Board

Phase II Control Cassette on Mounting

Bracket and Pan

Chassis FanVoltage Feedback Board

Access hole for fiber optic and 24V DC

power cables

Publication 20C-IN001D-EN-P

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

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30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

4

Step 2 Removing the Drive Covers

1 Remove the connection power and conduit covers as indicated below Save screws for reuse

Step 3 Removing the700H Control Assembly

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 Unplug the DPI cable and any IO connections from the 700H Main Control board

2 Remove the three screws that secure the 700H control assembly to the drive

3 Remove the 700H control assembly from the control frame

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(8 Screws)

(8 Screws)L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

L1 L2 L3 L1 L2 L3 UT1 VT2 WT3 UT1 VT2 WT3

(3 Screws)

Connection Cover

Power Cover

Conduit Cover

Note You do not need to remove the enclosure cover Enclosure is

illustrated without the cover for clarity only

Publication 20C-IN001D-EN-P

5

Step 4 Removing the 700H Fiber Optic Adapter Circuit Board

The Fiber Optic Adapter circuit board is located behind the 700H control assembly on the opposite side of the control frame

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 If removing a control frame from a DC input drive with precharge interlock disconnect the wiring from terminal strip X50

2 Remove the eight screws that secure the control frame to the drive Save screws for reuse

3 Remove the control frame from the drive

Note Control frame shown without DPIHIM assembly for clarity only

Publication 20C-IN001D-EN-P

6

4 Remove the four screws that secure the Fiber Optic Adapter bracket to the drive Save screws for reuse

5 Remove the Fiber Optic Adapter bracket from the drive

6 Disconnect the control power cable from X2 of the Fiber Optic Adapter circuit board

7 Disconnect the fiber-optic cables from right side of the circuit board and carefully set them aside

8 Remove the four screws that secure the Fiber Optic Adapter circuit board to the bracket and remove the Fiber Optic Adapter circuit board from the bracket

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Publication 20C-IN001D-EN-P

7

9 Secure the Fiber Optic Adapter bracket to the drive using the four existing screws

10Install the control frame in reverse order of removal using existing screws Carefully route the 24V DC power cable and fiber optic cables through the lower access hole in the control frame

11If securing the control frame to a DC input drive with precharge interlock reconnect the wiring to terminal strip X50

Step 5 Installing the 700S Phase II Main Control Assembly

Installing the PowerFlex 700S Phase II control includes a new control cassette and hardware (ordered separately) voltage feedback board high power fiber optic interface board and chassis fan The following illustration identifies the location of the PowerFlex 700S Phase II control components

X50

High Power Fiber Optic Interface Board

Phase II Control Cassette on Mounting

Bracket and Pan

Chassis FanVoltage Feedback Board

Access hole for fiber optic and 24V DC

power cables

Publication 20C-IN001D-EN-P

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

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ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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FRA 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

5

Step 4 Removing the 700H Fiber Optic Adapter Circuit Board

The Fiber Optic Adapter circuit board is located behind the 700H control assembly on the opposite side of the control frame

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

1 If removing a control frame from a DC input drive with precharge interlock disconnect the wiring from terminal strip X50

2 Remove the eight screws that secure the control frame to the drive Save screws for reuse

3 Remove the control frame from the drive

Note Control frame shown without DPIHIM assembly for clarity only

Publication 20C-IN001D-EN-P

6

4 Remove the four screws that secure the Fiber Optic Adapter bracket to the drive Save screws for reuse

5 Remove the Fiber Optic Adapter bracket from the drive

6 Disconnect the control power cable from X2 of the Fiber Optic Adapter circuit board

7 Disconnect the fiber-optic cables from right side of the circuit board and carefully set them aside

8 Remove the four screws that secure the Fiber Optic Adapter circuit board to the bracket and remove the Fiber Optic Adapter circuit board from the bracket

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Publication 20C-IN001D-EN-P

7

9 Secure the Fiber Optic Adapter bracket to the drive using the four existing screws

10Install the control frame in reverse order of removal using existing screws Carefully route the 24V DC power cable and fiber optic cables through the lower access hole in the control frame

11If securing the control frame to a DC input drive with precharge interlock reconnect the wiring to terminal strip X50

Step 5 Installing the 700S Phase II Main Control Assembly

Installing the PowerFlex 700S Phase II control includes a new control cassette and hardware (ordered separately) voltage feedback board high power fiber optic interface board and chassis fan The following illustration identifies the location of the PowerFlex 700S Phase II control components

X50

High Power Fiber Optic Interface Board

Phase II Control Cassette on Mounting

Bracket and Pan

Chassis FanVoltage Feedback Board

Access hole for fiber optic and 24V DC

power cables

Publication 20C-IN001D-EN-P

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

6

4 Remove the four screws that secure the Fiber Optic Adapter bracket to the drive Save screws for reuse

5 Remove the Fiber Optic Adapter bracket from the drive

6 Disconnect the control power cable from X2 of the Fiber Optic Adapter circuit board

7 Disconnect the fiber-optic cables from right side of the circuit board and carefully set them aside

8 Remove the four screws that secure the Fiber Optic Adapter circuit board to the bracket and remove the Fiber Optic Adapter circuit board from the bracket

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Publication 20C-IN001D-EN-P

7

9 Secure the Fiber Optic Adapter bracket to the drive using the four existing screws

10Install the control frame in reverse order of removal using existing screws Carefully route the 24V DC power cable and fiber optic cables through the lower access hole in the control frame

11If securing the control frame to a DC input drive with precharge interlock reconnect the wiring to terminal strip X50

Step 5 Installing the 700S Phase II Main Control Assembly

Installing the PowerFlex 700S Phase II control includes a new control cassette and hardware (ordered separately) voltage feedback board high power fiber optic interface board and chassis fan The following illustration identifies the location of the PowerFlex 700S Phase II control components

X50

High Power Fiber Optic Interface Board

Phase II Control Cassette on Mounting

Bracket and Pan

Chassis FanVoltage Feedback Board

Access hole for fiber optic and 24V DC

power cables

Publication 20C-IN001D-EN-P

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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FRA 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 KOR 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

7

9 Secure the Fiber Optic Adapter bracket to the drive using the four existing screws

10Install the control frame in reverse order of removal using existing screws Carefully route the 24V DC power cable and fiber optic cables through the lower access hole in the control frame

11If securing the control frame to a DC input drive with precharge interlock reconnect the wiring to terminal strip X50

Step 5 Installing the 700S Phase II Main Control Assembly

Installing the PowerFlex 700S Phase II control includes a new control cassette and hardware (ordered separately) voltage feedback board high power fiber optic interface board and chassis fan The following illustration identifies the location of the PowerFlex 700S Phase II control components

X50

High Power Fiber Optic Interface Board

Phase II Control Cassette on Mounting

Bracket and Pan

Chassis FanVoltage Feedback Board

Access hole for fiber optic and 24V DC

power cables

Publication 20C-IN001D-EN-P

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
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Gray shading indicates Obsolete Print Catagories

8

1 Secure the two socket hinges (open end facing downward) to the 700S control assembly mounting plate using the four screws provided

2 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

3 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Open end facing downward

Mounting plate

2

3

Mounting bracket

Publication 20C-IN001D-EN-P

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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ESP 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FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

9

4 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

5 Slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Pin end facing upward

Control Frame

Publication 20C-IN001D-EN-P

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

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ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 SUO 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

10

6 Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

7 Slide the 700S Phase II Main Control Cassette onto the mounting bracket and tighten the two mounting screws

=

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

11

8 Route the 10 conductor ribbon cable connected to P6 on the back of the Main Control cassette under the control frame

9 Swing the Main Control mounting plate in to the frame and tighten the captive screw to secure it to the control frame

Step 6 Installing the Voltage Feedback Circuit Board

1 Secure the five small standoffs to the upper-left corner of the control frame

Note Main Control cassette not shown for clarity only

Main control mounting plate

10 conductor ribbon cable routed under control frame

Install five standoffs to control frame

Publication 20C-IN001D-EN-P

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
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WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
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Selection Guide
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Selection Guide
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Gray shading indicates Obsolete Print Catagories

12

2 Secure the Voltage Feedback circuit board to the five standoffs on the control fame using five large standoffs

3 Secure the clear plastic shield to the mounting plate to the Voltage Feedback circuit board using four screws

4 Connect the feedback cables to sockets J1 and J2 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Shield

Screws (4)

Stand-offs (5)

J2

J1

J4

J5

=

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Publication 20C-IN001D-EN-P

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

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FRA 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

13

Step 7 Installing the High Power Fiber Optic Interface Circuit Board

1 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board

Important Route the 10 conductor ribbon cable connected to C1 on the back of the Main Control circuit board under the High Power fiber Optic Interface circuit board

2 Secure the High Power Fiber Optic Interface circuit board to the control frame using five screws

3 Carefully connect the fiber-optic cables to the fiber-optic sockets on the right side of the circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

10-Position Ribbon CableNote Main Control cassette not

shown for clarity only

Control Frame

=

Publication 20C-IN001D-EN-P

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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FRA 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 ITA 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 JPN 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 KOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

14

4 Carefully connect ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

5 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

ndash Chassis Fan Supply cable to J18

ndash 24V Supply cable to J5

Screws (5)

Fiber-Optic Sockets (1 - 9)

J2

J1

J16

J4

J15

J18

J5

=

Publication 20C-IN001D-EN-P

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
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TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
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WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
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Selection Guide
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Selection Guide
Gray shading indicates Obsolete Print Catagories
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Gray shading indicates Obsolete Print Catagories

15

Step 8 Installing the Chassis Fan

1 Remove the rubber cover from the hole in the upper-right corner of the control frame next to the DPIHIM assembly

2 Secure the protective metal grate and the Fan to the control frame using two screws

Important The fan housing contains an arrow to indicate the direction of the air flow The arrow should point into the hole above which the fan is mounted

3 Connect the fan power cable to J18 on the Power Interface circuit board

Step 9 Connecting IO and Communications

1 Install all other connections on the Main Control cassette

Refer to publication 20D-AT001 PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

Screws (2)

Publication 20C-IN001D-EN-P

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

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ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 PTB 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 SUO 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ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

16

Step 10 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install new LED Status Indicators label

Install new PowerFlex 700S label

Publication 20C-IN001D-EN-P

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

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31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

17

Frame 10hellip14 Conversions Only

Complete these instructions if you are converting a PowerFlex frame 10hellip14 size drive

Step 1 Remove power from drive

Step 2 Open drive

Step 3 Remove 700H Control assembly

Step 4 Install Voltage Feedback circuit board

Step 5 Install 700S Phase II Main Control assembly

Step 6 Install High Power Fiber Optic Interface circuit board

Step 7 Install 24V Common Mode Filter circuit board

Step 8 Connect IO and Communications

Step 9 Document change

Step 1 Removing Power from the Drive

1 Turn off and lock out input power Wait five minutes

2 Verify that there is no voltage at the driversquos input power terminals

3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements

Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by

bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion

bull causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance

L1 L2 L3

O

I

Publication 20C-IN001D-EN-P

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

18

Step 2 Opening the Drive 1 Open the door of the enclosure that holds the control frame

Step 3 Removing the 700H Main Control Assembly

You must move the control frame remove the Fiber Optic Adapter circuit board connections and remove the 700H Main Control circuit board connections before you can remove the 700H Main Control assembly

Moving the Control Frame

1 Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)

2 Swing the control frame out and away from the power structure

Frame 10 drives from early production runs have holes instead of slots for these screws You must completely

remove the screws from these drives in order to swing-open the control frame

or

Screws

Publication 20C-IN001D-EN-P

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

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30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

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31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO ltFEFF004b00e40079007400e40020006e00e40069007400e4002000610073006500740075006b007300690061002c0020006b0075006e0020006c0075006f0074002000410064006f0062006500200050004400460020002d0064006f006b0075006d0065006e007400740065006a00610020006c0061006100640075006b006100730074006100200074007900f6007000f60079007400e400740075006c006f0073007400750073007400610020006a00610020007600650064006f007300740075007300740061002000760061007200740065006e002e00200020004c0075006f0064007500740020005000440046002d0064006f006b0075006d0065006e00740069007400200076006f0069006400610061006e0020006100760061007400610020004100630072006f0062006100740069006c006c00610020006a0061002000410064006f00620065002000520065006100640065007200200035002e0030003a006c006c00610020006a006100200075007500640065006d006d0069006c006c0061002egt SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

19

Removing the Fiber Optic Adapter Circuit Board Connections

Important Before removing connections and wires mark the connections and wires to avoid incorrect wiring during assembly

3 Disconnect the control power cable from X2 on the Fiber Optic Adapter circuit board (mounted to the back of the 700H Main Control assembly)

4 Disconnect the fiber optic cables from right side of the circuit board and carefully set them aside

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

1

2

3

4

5

6

7

H1 through H7 sockets for Fiber-Optic Cables

X2 Connects to 24V dc Power

Front view of the Fiber Optic Adapter circuit board

Publication 20C-IN001D-EN-P

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

20

Removing the 700H Main Control Circuit Board Connections

5 Unplug the DPI cable and any IO connections from the 700H Main Control board

Unplug DPI cable

Publication 20C-IN001D-EN-P

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

21

6 Remove the four screws that secure the control bracket to the control frame and remove the control bracket Main Control assembly and Fiber Optic Adapter circuit board

700H Main Control assembly not shown for

clarity onlyRemove screws

Remove screws

Remove control bracket Main Control assembly and Fiber Optic Adapter circuit

board

Publication 20C-IN001D-EN-P

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

22

7 Remove the screw that secures the two grounding straps to the frame of the enclosure if present

8 Re-secure only one of the grounding straps to the control frame with the screw provided leaving the other grounding strap loose

Remove screw

Install screw and one grounding strap leave

second strap loose

Publication 20C-IN001D-EN-P

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA ltFEFF005500740069006c006900730065007a00200063006500730020006f007000740069006f006e00730020006100660069006e00200064006500200063007200e900650072002000640065007300200064006f00630075006d0065006e00740073002000410064006f00620065002000500044004600200070006f007500720020006400650073002000e90070007200650075007600650073002000650074002000640065007300200069006d007000720065007300730069006f006e00730020006400650020006800610075007400650020007100750061006c0069007400e90020007300750072002000640065007300200069006d007000720069006d0061006e0074006500730020006400650020006200750072006500610075002e0020004c0065007300200064006f00630075006d0065006e00740073002000500044004600200063007200e900e90073002000700065007500760065006e0074002000ea0074007200650020006f007500760065007200740073002000640061006e00730020004100630072006f006200610074002c002000610069006e00730069002000710075002700410064006f00620065002000520065006100640065007200200035002e0030002000650074002000760065007200730069006f006e007300200075006c007400e90072006900650075007200650073002egt ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

23

Step 4 Installing the Voltage Feedback Circuit Board

You must remove the airflow plate and the protective covers before you can install the Voltage Feedback circuit board

Removing the Airflow Plate and Protective Covers

1 Remove the T8 Torx-head screws that secure the airflow plate to the drive

2 Slide the airflow plate off the enclosure frame

Screws Screws

Frames 10hellip12 Frame 13 amp 14

Publication 20C-IN001D-EN-P

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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ESP 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 FRA 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 ITA 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 JPN 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 KOR 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 PTB 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

24

Removing the Protective Covers on Frames 10hellip12 Drives

Task DescriptionRemove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover then remove the top and bottom protective coversRemove the four M5 POZIDRIV screws that secure the main front protective cover to the drive then remove the protective cover

1

2

1

1

1

2

Frame 10 Drive Shown

1

Publication 20C-IN001D-EN-P

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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FRA 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 KOR 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

25

Installing the Voltage Feedback Circuit Board

The Voltage Feedback circuit board is mounted in the locations indicated below

Frame 10 - 12 Size DrivesFrame 10 Shown

Frame 13 amp 14 Size Drives

Publication 20C-IN001D-EN-P

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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FRA 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 PTB 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ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

26

1 For frame 13 and 14 drives only remove the four screws that secure the protective cover and insulator for the Voltage Feedback circuit board to the drive and remove the protective cover and insulator

Screws (4)

Publication 20C-IN001D-EN-P

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

27

2 Secure the Voltage Feedback circuit board to the protective frame (and insulator for frame 13 and 14 size drives) using five screws

Screws (5)

=Frame 10 - 12 Size Drives

Frame 13 amp 14 Size Drives

Screws (5)

Publication 20C-IN001D-EN-P

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

28

3 Carefully connect fiber-optic cable 9 to socket J4 and fiber-optic cable 8 to socket J5 of the Voltage Feedback circuit board

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

4 Connect the cable to socket J8 of the Voltage Feedback circuit board

5 Connect the cables to plugs J1 and J2 on the Voltage Feedback circuit board

6 For frame 13 and 14 size drives only secure the Voltage Feedback circuit board and protective cover to the drive with the existing screws

Step 5 Installing the 700S Phase II Main Control Assembly

1 Install the protective covers and the airflow plate in reverse order of removal as in Step 3 ldquoRemoving the 700H Main Control Assemblyrdquo on page 18

2 Close the control frame in the reverse order as detailed in Step 4 ldquoInstalling the Voltage Feedback Circuit Boardrdquo on page 23

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

J2

J1

J4

J5

J8

Publication 20C-IN001D-EN-P

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA ltFEFF005500740069006c006900730065007a00200063006500730020006f007000740069006f006e00730020006100660069006e00200064006500200063007200e900650072002000640065007300200064006f00630075006d0065006e00740073002000410064006f00620065002000500044004600200070006f007500720020006400650073002000e90070007200650075007600650073002000650074002000640065007300200069006d007000720065007300730069006f006e00730020006400650020006800610075007400650020007100750061006c0069007400e90020007300750072002000640065007300200069006d007000720069006d0061006e0074006500730020006400650020006200750072006500610075002e0020004c0065007300200064006f00630075006d0065006e00740073002000500044004600200063007200e900e90073002000700065007500760065006e0074002000ea0074007200650020006f007500760065007200740073002000640061006e00730020004100630072006f006200610074002c002000610069006e00730069002000710075002700410064006f00620065002000520065006100640065007200200035002e0030002000650074002000760065007200730069006f006e007300200075006c007400e90072006900650075007200650073002egt ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

29

3 Complete Step 3a or 3b

a For control frames mounted in a 600 mm (236 in) enclosure secure the ldquoZrdquo shaped adapter bracket to the left side of the control frame using three screws

b For control frames mounted in a 800 mm (315 in) enclosure secure the ldquoLrdquo shaped adapter bracket to the control frame using three screws

ldquoZrdquo bracket

Control Frame

ldquoLrdquo bracket

Control Frame

Publication 20C-IN001D-EN-P

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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FRA 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

30

4 Secure the EMI Shield to the back of the control frame using the four screws provided

EMI Shield

Secure screws

Secure screws

Publication 20C-IN001D-EN-P

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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FRA ltFEFF005500740069006c006900730065007a00200063006500730020006f007000740069006f006e00730020006100660069006e00200064006500200063007200e900650072002000640065007300200064006f00630075006d0065006e00740073002000410064006f00620065002000500044004600200070006f007500720020006400650073002000e90070007200650075007600650073002000650074002000640065007300200069006d007000720065007300730069006f006e00730020006400650020006800610075007400650020007100750061006c0069007400e90020007300750072002000640065007300200069006d007000720069006d0061006e0074006500730020006400650020006200750072006500610075002e0020004c0065007300200064006f00630075006d0065006e00740073002000500044004600200063007200e900e90073002000700065007500760065006e0074002000ea0074007200650020006f007500760065007200740073002000640061006e00730020004100630072006f006200610074002c002000610069006e00730069002000710075002700410064006f00620065002000520065006100640065007200200035002e0030002000650074002000760065007200730069006f006e007300200075006c007400e90072006900650075007200650073002egt 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 KOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

31

5 Insert the plastic shoulder washers into the holes in the mounting plate and secure the two socket hinges (open end facing downward) and insulation material to the 700S control assembly mounting plate using the four screws provided

Important The insulation material must be installed between the mounting plate and the socket hinges as shown below

Open end facing downward

Mounting plate

Shoulder washerScrews

Insulation material

Socket hinge

Publication 20C-IN001D-EN-P

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
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Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
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JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
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D14 color170gsm white silk80 gloss cover coated 2 sides
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D51 color80gsm bond20 bond self cover
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Gray shading indicates Obsolete Print Catagories

32

6 Insert the two screws for the mounting bracket into the holes in the control assembly mounting plate but do not tighten

7 Slide the slots of the mounting bracket onto the screws on the control assembly mounting plate and tighten the screws

Mounting Bracket

Publication 20C-IN001D-EN-P

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

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ltFEFF004b00e40079007400e40020006e00e40069007400e4002000610073006500740075006b007300690061002c0020006b0075006e0020006c0075006f0074002000410064006f0062006500200050004400460020002d0064006f006b0075006d0065006e007400740065006a00610020006c0061006100640075006b006100730074006100200074007900f6007000f60079007400e400740075006c006f0073007400750073007400610020006a00610020007600650064006f007300740075007300740061002000760061007200740065006e002e00200020004c0075006f0064007500740020005000440046002d0064006f006b0075006d0065006e00740069007400200076006f0069006400610061006e0020006100760061007400610020004100630072006f0062006100740069006c006c00610020006a0061002000410064006f00620065002000520065006100640065007200200035002e0030003a006c006c00610020006a006100200075007500640065006d006d0069006c006c0061002egt SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

33

8 Secure the two hinge pins (pins facing upward) to the control frame using the four screws provided

9 Insert the two shoulder washers into the stop bracket and install the stop bracket and insulation material with the two screws provided on the control frame Then slide the 700S control assembly mounting plate onto the hinge pins on the control frame

Important The insulation material must be installed between the control frame and the stop bracket

Pin end facing upward

Control Frame

Shoulder washer

Screws

Insulation material

Stop bracket

Publication 20C-IN001D-EN-P

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

34

10Secure the loose grounding strap to the back of the 700S control assembly mounting plate in one of the two locations illustrated

Secure grounding strap in one of these locations

Publication 20C-IN001D-EN-P

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

35

11Make the following connections on the 700S Phase II Control cassette

ndash Connect the 10 conductor ribbon cable to P6

ndash Connect the 40 conductor ribbon cable to P1

ndash Connect the 30 conductor ribbon cable to P2

12Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two mounting screws

10 conductor ribbon cable

40 conductor ribbon cable

30 conductor ribbon cable

=

Note Ribbon cables not shown for clarity only

Publication 20C-IN001D-EN-P

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

36

Step 6 Installing the High Power Fiber Optic Interface Circuit Board

1 Secure the five standoffs to the back side of the 700S control mounting plate

2 Secure the High Power Fiber Optic Interface board to the standoffs using five screws

3 Connect the 10 conductor ribbon cable from P6 on the Main Control circuit board to J17 on the High Power Fiber Optic Interface circuit board (see illustration on the following page for location)

4 Carefully connect the fiber-optic cables from the ASIC circuit board to the fiber-optic sockets on the High Power Fiber Optic Interface circuit board

ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors

Note 700S Phase II Control assembly not shown for clarity only

Install five screws

Frame 10 11 and 13 High Power Fiber Optic Interface board shown

=

Publication 20C-IN001D-EN-P

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

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FRA 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 KOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

37

Important Minimum inside bend radius for fiber-optic cable is 254 mm (1 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii

5 Carefully connect the ribbon cable from P1 on the Main Control circuit board to J2 on the High Power Fiber Optic Interface circuit board and ribbon cable P2 on the Main Control circuit board to J1 on the High Power Fiber Optic Interface circuit board

6 Make the following connections on the High Power Fiber Optic Interface circuit board

ndash LED cable to J16

ndash DPI cable to J4

ndash 24V Auxiliary Power Supply cable to J15

7 Install all other connections on the 700S Phase II Main Control assembly

Fiber-Optic Sockets

J17

J2

J1

J16

J4

J15 J5

Frame 10 11 and 13 High Power Fiber Optic Interface circuit board

shown

=

Publication 20C-IN001D-EN-P

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

38

Step 7 Installing 24V Common Mode Filter Circuit Board

The location of the 24V Common Mode Filter circuit board is different for frame 10 11 and 13 size drives versus frame 12 and 14 size drives Refer to ldquoFrame 10 11 amp 13 Size Drivesrdquo below for frame 10 11 and 13 size drives installation instructions Refer to ldquoFrame 12 and 14 Size Drivesrdquo on page 40 for frame 12 and 14 size drives installation instructions

Frame 10 11 amp 13 Size Drives

1 Install the four standoffs to the bottom of the 700S control mounting plate below the High Power Fiber Optic Interface board

2 Secure the 24V Common Mode Filter board to the four standoffs using the four screws provided

Install 24V Common Mode Filter board using four screws

=

Publication 20C-IN001D-EN-P

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 ESP 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FRA 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ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

39

3 Connect the twisted pair wires from connector J1 on the 24V Common Mode Filter board to connector J5 on the High Power Fiber Optic Interface board

4 Connect the 24V power supply cable from connector J8 on the Voltage Feedback board to connector J5 on the 24V Common Mode Filter board

5 Continue with Step 8 ldquoConnecting IO and Communicationsrdquo on page page 40

24V Supply cable to J8 on Voltage Feedback circuit board

J5

J1

J5

Publication 20C-IN001D-EN-P

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
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A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
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Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
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D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

40

Frame 12 and 14 Size Drives

1 Secure the four standoffs to the front of the EMI Shield

2 Secure the 24V Common Mode Filter circuit board to the four standoffs on the EMI Shield using the four screws provided

3 Connect the 24V Supply cable from connector J8 on the Voltage Feedback board to connector J5 on the Common Mode Filter board

4 Connect the twisted pair wires from connector J1 on the Common Mode Filter board to connector J5 on the High Power Star Interface board

Step 8 Connecting IO and Communications

Refer to publication 20D-AT001hellip PowerFlex 700S Conversion Guide - Phase I to Phase II for information about connecting IO wiring This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive

24V Supply cable to J8 on

Voltage Feedback board

J1

J5

To J5 on the High Power Star

Interface board

Four screws

=

Publication 20C-IN001D-EN-P

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

41

Step 9 Documenting the Change

1 Install the new PowerFlex 700S label below the DPI HIM assembly

2 Install the new LED Status Indicators label

3 Record the modification on the Field Installed Option label

Install PowerFlex 700S label

Install new LED Status Indicator label

Publication 20C-IN001D-EN-P

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

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JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

PN-56559PN-56559

Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Manual 20D-UM006

Information on the basic installation of PowerFlex 700S Phase II drives

Installation Instructions - PowerFlex 700S Adjustable Frequency AC Drive - Phase II

20D-IN024

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNetIP Option for 700S Phase II

Installation Instructions - Embedded EtherNetIP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNetIP Option for DriveLogix5730

Installation Instructions - Embedded EtherNetIP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Information on installing Frame 9-14 drives Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives

PFLEX-IN006

Information on installing IP00 Open power structures an enclosure

Installation Instructions - PowerFlex 700SH IP00 Open Power Structure - Frames 10hellip14

PFLEX-IN020

wwwrockwellautomationcom

Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444

EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640

Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846

Power Control and Information Solutions Headquarters

Publication 20C-IN001D-EN-P ndash September 2009 PN-56559Supersedes 20C-IN001C-EN-P - February 2007 Copyright copy 2009 Rockwell Automation Inc All rights reserved Printed in USA

US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU ltFEFF00560065007200770065006e00640065006e0020005300690065002000640069006500730065002000450069006e007300740065006c006c0075006e00670065006e0020007a0075006d002000450072007300740065006c006c0065006e00200076006f006e002000410064006f006200650020005000440046002d0044006f006b0075006d0065006e00740065006e002c00200076006f006e002000640065006e0065006e002000530069006500200068006f00630068007700650072007400690067006500200044007200750063006b006500200061007500660020004400650073006b0074006f0070002d0044007200750063006b00650072006e00200075006e0064002000500072006f006f0066002d00470065007200e400740065006e002000650072007a0065007500670065006e0020006d00f60063006800740065006e002e002000450072007300740065006c006c007400650020005000440046002d0044006f006b0075006d0065006e007400650020006b00f6006e006e0065006e0020006d006900740020004100630072006f00620061007400200075006e0064002000410064006f00620065002000520065006100640065007200200035002e00300020006f0064006500720020006800f600680065007200200067006500f600660066006e00650074002000770065007200640065006e002egt ESP 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 FRA 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 KOR 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 SUO 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

Introduction_Catagory Types

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
Publication Type and Print Category
Publication TypeOff Set Print Category Spec (See table below)JIT Spec (See table below)DescriptionOrder MinOrder MaxLife Cycle Usage Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale Internal
APA3D2Application Solution or Customer Success Story5100Presale External
ARNANAArticleEditorialBylineNANAPresale Internal
(press releases should not be checked into DocMan or printed)
ATB3 B4D5Application techniques5100Presale External
BRA2 Primary A1NABrochures5100Presale External
CAC2 Primary C1NACatalogue150Presale External
CGNANACatalogue Guide150Presale External
CLNANACollection550Presale External
COA5 A6 A9D5Company Confidential InformationNANANA Confidential
CPE-onlyE-only D5Competitive Information550NA Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale Internal
DIA1 A3NADirect Mail5100Presale Internal
DMNANAProduct Demo550Presale Internal
DSB3D5Dimensions Sheet15Post External
DUB3D5Document Update15Post External
GRB2D6Getting Results15Post External
INB3 Primary B2D5 D6Installation instructions15Post External
LMNANALaunch Materials550Presale Internal
PCB3D5Packaging Contents
PLE-only primary B3E-onlyPrice List550Presale Internal
PMB2D6Programming Manual15Post External
PPA3D1Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type5100Presale External
QRB2 primary B3 B5D5 D6Quick Reference15Post External
QSB2 primary B3 B5D5 D6Quick Start15Post External
RMB2D5 D6Reference Manual15Post External
RNB3D5Release Notes15Post External
SGB1 Primary B4D5 D6Selection Guide Colour550Presale External
SGB2D5 D6Selection Guide BW550Presale External
SPA1 A2 A3 A4NASales Promotion NOTE Service profiles are to be assigned the PP pub type5100Presale Internal
SRB2 B3D5 D6Specification Rating Sheet5100Presale External
TDB2 Primary B3 B4 B5D5 D6Technical Data550Presale External
TGB2 B3D6Troubleshooting Guide15Post External
UMB2 Primary B4D6User Manual BW15Post External
WDB3D5Wiring Diagrams Dwgs15Post Internal
WPB3 Primary B5D5White Paper550Presale External
Minimum order quantities on all JIT items are based on the publication length
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale MarketingAll paper in this category is White Brightness 90 or better Opacity 90 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
A14 color170 gsm 2pp100 gloss cover 100 gloss text
A24 color170 gsm folded 4pp100 gloss cover 80 gloss text
A34 colorCover 170 gsm with Body 120 gsm gt 4pp80 gloss cover 80 gloss text
A42 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 gloss text
A52 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A61 color170gsm Silk ndash 120gsm Silk80 gloss cover 80 matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50 matte sheet text
A84 color coverCategory being deleted50 matte sheet text self cover
2 color text
Selection Guide
A92 color100gsm bond50 matte sheet text self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale Technical Communication
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50 matte sheet text
B21 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B31 color100gsm bond50 matte sheet text self cover
B42 color160gsm Colortech amp 100gsm Bond90 Cover50 matte sheet text
B52 color100gsm bond50 matte sheet text self cover
Catalogs
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45 Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32-33 Coated Sheet
JIT PODAll paper in this category is White Brightness 82 or better Opacity 88 or better
CategoryColor OptionsAP EMEA Paper RequirementsCanada LA US Paper Requirements
D14 color170gsm white silk80 gloss cover coated 2 sides
D24 color120gsm white silk80 gloss text coated 2 sides self cover
D34 colorCover 170gsm with Body 120gsm80 gloss cover 80 gloss text coated 2 sides
D41 color160gsm tab90 index
D51 color80gsm bond20 bond self cover
D61 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D72 color160gsm tab90 index
D82 color80gsm bond20 bond self cover
D92 colorCover 160gsm tab with Body 80gsm bond90 index 20 bond
D10Combination 4 color cover with 2 color bodyCover 160gsm with Body 80gsm90 index 20 bond
Gray shading indicates Obsolete Print Catagories

Print Spec Sheet

ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

JIT Printing SpecificationsRA-QR005F-EN-P - 8072009
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) CategoryD5Select Print Category ABC or D from category list on Introduction_Catagory Types tab11rdquo x 17rdquoLOOSE -Loose LeafYESPre-sale MarketingTOP
(required) Finished Trim Size Width85rdquo x 11rdquo85rdquo x 11rdquoPERFECT - Perfect BoundA1LEFT
(required) Publication Number20C-IN001D-EN-PSample 2030-SP001B-EN-P3rdquo x 5rdquoSADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberNOYES or NO18rdquo x 24rdquo PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicableSample Legacy Number 0160-53324rdquo x 36rdquo PosterSTAPLED1 -1 positionA3
Publication TitlePowerFlex 700H to 700S Phase IIControl Conversion - Frames 9hellip14Sample ElectroGuard Selling Brief36rdquo x 24rdquo PosterSTAPLED1B - bottom 1 positionA5
(required) Business GroupMarketing CommercialAs entered in DocMan4rdquo x 6rdquoSTAPLED2 - 2 positionsA6
(required) Cost Center19010As entered in DocMan - enter number only no description Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105475rdquo x 7rdquo (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
BindingStitchingSTAPLED2 - 2 positionsReview key on rightSaddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)475rdquo x 775rdquoTHERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication42Total page count including cover55rdquo x 85rdquo (half-size)Wire O - Double Wire Bound (offline)A9
Paper Stock ColorWhite is assumed For color options contact your vendor6rdquo x 4rdquoPost Sale Technical Communication
Number of Tabs Needed5 tab in stock at RR Donnelley7385rdquo x 9rdquo (RSI Std)B1
Stitching LocationSIDEBlank Corner or Side825rdquo x 10875rdquoB2
Drill Hole YESNONOAll drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border825rdquo x 11rdquo (RA product profile std)B3None
Glue Location on PadGlue location on pads8375rdquo x 10875B4Half
Number of Pages per PadAverage sheets of paper 25 50 75100 Max9rdquo x 12rdquo (Folder)B5C
Ink ColorOne color assumes BLACK 4 color assume CMYK Indicate PMS number herehellipA4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm)CatalogsDbleParll
Used in ManufacturingYESA5 (583rdquo x 826rdquo) (148 x 210 mm)C1Offset Z
FoldNoneSample
CommentsC2Short
Part NumberPN-56559JIT PODV
D1Z
D2Microfold
D3
D4
D5
D6
D7
D8
D9

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