PowerFlex 700S Phase I to Phase II Conversion - Frames 9 - 11 · fiber-optic cable connectors. PowerFlex® 700S Phase I to Phase II Conversion - Frames 9 - 11 9 Important: Minimum

Installation Instructions

PowerFlex® 700S Phase I to Phase II Conversion - Frames 9 - 11

What This Kit Includes • Phase II Main Control circuit board and assembly (ordered separately)• Phase II Control Assembly mounting bracket and hardware• 40 position ribbon cable• 30 position ribbon cable• Control communication cable• Power Interface PCB and hardware• Voltage Feedback PCB and hardware

Tools That You Need • Phillips® screwdriver• POZIDRIV® screwdriver

Phillips® and POZIDRIV® are registered trademarks of Phillips Screw Company.

!ATTENTION: To avoid an electric shock hazard, ensure that all power to the drive has been removed before performing the following.

!ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the DC+ & DC- terminals. The voltage must be zero.

!ATTENTION: HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After disconnecting power allow time for cooling.

!ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into SynchLink fiber-optic ports or SynchLink fiber-optic cable connectors.

!ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

2 PowerFlex® 700S Phase I to Phase II Conversion - Frames 9 - 11

What You Need to Do To install the PowerFlex® 700S Phase I to Phase II hardware conversion kit:

❐ Step 1: Remove power from the drive

❐ Step 2: Open drive

❐ Step 3: Remove Phase I Main Control circuit board

❐ Step 4: Remove Phase I Power Interface circuit board

❐ Step 5: Install Phase II Power Interface circuit board

❐ Step 6: Remove Phase I Voltage Feedback circuit board

❐ Step 7: Install Phase II Voltage Feedback circuit board

❐ Step 8: Install Phase II Main Control assembly mounting bracket

❐ Step 9: Install Phase II Main Control assembly

❐ Step 10: Make Main Control circuit board connections

❐ Step 11: Document change

Step 1: Removing Power from the Drive

1. Turn off and lock out input power. Wait five minutes.

2. Verify that there is no voltage at the drive’s input power terminals.

3. Measure the DC bus voltage at the DC+ & DC- terminals on the Power Terminal Block. The voltage must be zero.

!ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block. The voltage must be zero.

Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:

• sending an erroneous signal to your system’s field devices, causing unintended machine motion

• causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.

L1 L2 L3

O

I

PowerFlex® 700S Phase I to Phase II Conversion - Frames 9 - 11 3

Step 2: Opening the Drive Frame 9 Size Drives• Remove the (8) screws from the top cover and remove it.

Frame 10 & 11 Size Drives• Open the enclosure door.

Step 3: Removing the Phase I Main Control Circuit Board

Frame 9 Size Drives

Important: Before removing connections and wires, mark the connections and wires to avoid incorrect wiring during assembly.

1. On the 700S Main Control assembly:

– Unplug the I/O and SynchLink cables from the Main Control circuit board

– Unplug the feedback wiring from Feedback Option card

– Unplug the communication cables from DriveLogix™ controller

L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3

(8 Screws)

L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3

=

!ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into SynchLink fiber-optic ports or SynchLink fiber-optic cable connectors.


2. Unplug the ribbon cables from J2 and J7 on the Main Control circuit board. The 72-position cable connected to J2 should be discarded and the 10-position cable connected to J7 should be retained for reuse.

Note: If the DriveLogix™ option is installed, the J2 and J7 connections for the ribbon cables will be located behind the DriveLogix controller.

3. Remove the three screws that hold the control bracket and Phase I Main Control circuit board to the control frame.

4. Remove the control bracket and Phase I Main Control circuit board.

5. Loosen the captive screw and swing the control assembly away from drive.

Frame 10 & 11 Size Drives


Captive Screw

J7 J2

Remove Three Screws

=

!ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into fiber-optic ports or fiber-optic cable connectors.


1. Loosen the captive screw and swing the control assembly away from drive.

2. On the 700S control assembly:

– Unplug the I/O and SynchLink cables from the Main Control Board

– Unplug the feedback wiring from Feedback Option card

– Unplug communication cables from DriveLogix™ controller

3. Unplug the ribbon cables from J2 and J7 on the Main Control circuit board.

Note: If the DriveLogix option is installed, the J2 and J7 connections for the ribbon cables will be located behind the DriveLogix controller.

4. Remove the three screws that hold the control bracket and Phase I Main Control circuit board to the control frame.

5. Remove the control bracket and Phase I Main Control circuit board.

Captive Screw

J7 J2

Remove Three Screws

=


Step 4: Removing the Phase I Power Interface Circuit Board

Frame 9 Size Drives


1. Carefully disconnect the fiber-optic cables from sockets along the right side of the Power Interface circuit board and carefully set them aside.

Important: Minimum inside bend radius for fiber-optic cable is 25.4 mm (1 in.). Any bends with a shorter inside radius can permanently damage the fiber-optic cable. Signal attenuation increases with decreased inside bend radii.

2. Disconnect the cables from sockets J3 and J17 on the Power Interface circuit board and set them aside. The 72-position cable connected to J3 should be discarded and the 10-position cable connected to J17 should be retained for reuse.

3. Remove the five screws that hold the Power Interface circuit board to the control frame.

4. Remove the Power Interface circuit board from the control frame.


Fiber-OpticSockets

Screws (5)

J3

J17




1. Carefully disconnect the fiber-optic cables from sockets along the right side of the Power Interface circuit board (on the backside of the control assembly), and carefully set them aside.


2. Disconnect the cables from sockets J3 and J17 on the Power Interface circuit board and set them aside. The 72-position cable connected to J3 should be discarded and the 10-position cable connected to J17 should be retained for reuse.

3. Remove the five screws that hold the Power Interface circuit board and insulator board to the five standoffs on the control bracket.

4. Remove the Power Interface circuit board from the control frame. Save the insulator board below the Power Interface circuit board for reuse.


J5

Fiber-opticSockets

Remove FiveScrews

J3 J17


Step 5: Installing the Phase II Power Interface Circuit Board

1. Install the 700S Phase II Power Interface circuit board in reverse order of removal. Tighten screws to 0.9 N-m (8 lb.-in.).

Important: For frame 9 size drives, the 10-position ribbon cable connected to J17 on the Power Interface circuit board should be routed under the board.

Step 6: Removing the Phase I Voltage Feedback Circuit Board

Frame 9 Size Drives1. Remove the four screws that hold the clear plastic shield to the standoffs

and remove the shield.

2. Carefully disconnect the fiber-optic cables from sockets J4 and J5 of the Voltage Feedback circuit board, and carefully set them aside.

10-position RibbonCable

Frame 9 Size Drives Only




3. Disconnect the cables from sockets J1, J2 and J8 on the Voltage Feedback circuit board.

4. Remove the five standoffs that support the clear plastic shield and secure the Voltage Feedback circuit board to its mounting plate.

5. Remove the Voltage Feedback circuit board from its mounting plate.



On frame 10 &11 size drives you must move the control frame, the airflow plate and the protective covers before you can remove the Voltage Feedback circuit board.

Removing the Control Frame, Airflow Plate and Protective Covers on Frame 10 & 11 Drives

1. Loosen the T8 Torx-head screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives).

2. Swing the control frame out and away from the power structure.

Frame 10 drives, from early production runs, have holes instead of slots for these screws. You must

completely remove the screws from these drives in order to swing-open the control frame.

or

Screws


3. Remove the T8 Torx-head screws which secure the airflow plate to the drive.

4. Slide the airflow plate off of drive.

Screws


5. Remove the four M5 POZIDRIV screws that hold the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers.

6. Remove the four M5 POZIDRIV screws that hold the main front protective cover to the drive, then remove the protective cover.

Note: The two (2) side protective covers do not need to be removed for this installation.

Screws

Screws

Screws


Removing 700S Voltage Feedback circuit board on Frame 10 & 11 Drives

7. Carefully disconnect the fiber-optic cables from J4 and J5 sockets along the top of the Voltage Feedback circuit board, and carefully set them aside.


8. Disconnect the cables from sockets J1, J2 and J8 on the Voltage Feedback circuit board.

9. Remove the five screws that hold the Voltage Feedback circuit board to the drive.

10.Remove the circuit board from the drive.


J4 J5

J8

Screws (5)


Step 7: Installing the Phase II Voltage Feedback Circuit Board

1. Install the Phase II Voltage Feedback circuit board in reverse order of removal. Tighten screws to 0.9 N-m (8 lb.-in.).

Important: For frame 9 size drives, the plastic protective cover must be re-installed.

2. For frame 10 & 11 size drives only, install the protective covers, the airflow plate and the control frame in reverse order of removal as in Step 6: Removing the Phase I Voltage Feedback Circuit Board on page 8.

Step 8: Installing the Phase II Main Control Assembly Mounting Bracket

1. Insert the two (2) screws for the mounting bracket into the holes in the control assembly but do not tighten.

2. Slide the slots of the mounting bracket onto the screws on the control assembly and tighten the screws.

2.

Frame 10 & 11 Size Drives Shown

1.


Step 9: Installing the Phase II Main Control Assembly

1. Slide the Phase II Main Control assembly onto the mounting bracket and tighten the two (2) mounting screws.

Important: For frame 9 size drives, the 10-position connector routed under the Power Interface circuit board, connected to P6 on the Main Control circuit board, should be routed under the control frame and connect to the back of the Main control circuit board. Refer to Step 5 Installing the Phase II Power Interface Circuit Board on page 8 for routing illustration.

Step 10: Making the Main Control Circuit Board Connections

1. Connect the 10-position ribbon cable from J17 on the Power Interface circuit board to P6 on the Main Control circuit board.

2. Connect J1 on the Power Interface Board to P2 on the Main Control circuit board and J2 on the Power Interface Board to P1 on the Main Control circuit board.

3. Install all other connections on the Main Control assembly.

Refer to publication 20D-AT001, PowerFlex 700S Conversion Guide - Phase I to Phase II, for information about reconnecting I/O wiring. This publication also contains information regarding the compatibility of older feedback and communications options with the new Phase II drive.

Feedback option cards from drives with Phase I control are not compatible with drives with Phase II control.

DPI communication adapters and NetLinx communication daughtercards from drives with Phase I control are compatible with drives with Phase II control.

Frame 10 & 11 Drives Shown


Step 11: Documenting the Change

1. Record the modification on the Field Installed Option label.

2. Replace the covers and close the enclosure door in the reverse order as indicated in Step 2: Opening the Drive.

FIELD INSTALLED OPTIONS

Firmware #: Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

I/O

COM Module

Internal Dynamic Brake

#: Date


Firmware #: Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

I/O

COM Module


#: Date

Frames 10 & 11FIELD INSTALLED OPTIONS

Firmware #: Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

I/O

COM Module


#: Date


Firmware #: Date

Firmware

20-HIM

28-IO-

20-COMM-

20B_-DB1-

HIM

I/O

COM Module


#: Date

Frame 9


Related Documentation Allen-Bradley publications are available on the internet at www.rockwellautomation.com/literature.

For Read this document Document numberInformation on converting from Phase I PowerFlex 700S and DriveLogix5720 to Phase II PowerFlex 700S and DriveLogix5730

PowerFlex 700S Conversion Guide - Phase I to Phase II 20D-AT001

In depth information regarding the operation of PowerFlex 700S Phase II drives

PowerFlex 700S with Phase II Control User Guide 20D-UM006

Information on the installation of the Stegmann Feedback Option Card

Installation Instructions - Stegmann Feedback Option Card for PowerFlex 700S Drives

20D-IN001

Information on the installation of the Resolver Feedback Option Card

Installation Instructions - Resolver Feedback Option Card for PowerFlex 700S Drives

20D-IN002

Information on the installation of the Multi Device Interface Option Card

Installation Instructions - Multi Device Interface Option Card for PowerFlex 700S Drives

20D-IN004

Information on the installation of the SynchLink Board for PowerFlex 700S Drives with Phase II Control

Installation Instructions - SynchLink Board for PowerFlex 700S Drives with Phase II Control

20D-IN010

Information on the installation of the Second Encoder Option Card for Phase II

Installation Instructions - Second Encoder Option Card for Phase II

20D-IN009

Information on the installation of the Embedded EtherNet/IP Option for 700S Phase II

Installation Instructions - Embedded EtherNet/IP Option for 700S Phase II

20D-IN011

Information on the installation of the Embedded EtherNet/IP Option for DriveLogix5730

Installation Instructions - Embedded EtherNet/IP Option for DriveLogix5730

20D-IN012

Information on the installation of the Logix Expansion Board for DriveLogix5730

Installation Instructions - Logix Expansion Board for DriveLogix5730

20D-IN013

Information on the installation of the DriveLogix5730 Upgrade Kit

Installation Instructions - DriveLogix5730 Upgrade Kit 20D-IN015

Information on the installation of the DriveGuard Safe-Off with Second Encoder for 700S Phase II

Installation Instructions - DriveGuard Safe-Off with Second Encoder for 700S Phase II

20D-IN016

Information on the installation of the Heidenhain Feedback Option Card

Installation Instructions - Heidenhain Feedback Option Card for PowerFlex 700S Drives

20D-IN017

Notes:

Publication 20D-IN019A-EN-P - October 2005 P/N 373249-P01Copyright © 2005 Rockwell Automation. All rights reserved. Printed in USA.

www.rockwellautomation.com

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

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jggerkh1TCQF-123 Mfg Spec.xls

Front CoverWhat This Kit IncludesTools That You NeedWhat You Need to DoStep 1: Removing Power from the DriveStep 2: Opening the DriveStep 3: Removing the Phase I Main Control Circuit BoardStep 4: Removing the Phase I Power Interface Circuit BoardStep 5: Installing the Phase II Power Interface Circuit BoardStep 6: Removing the Phase I Voltage Feedback Circuit BoardStep 7: Installing the Phase II Voltage Feedback Circuit BoardStep 8: Installing the Phase II Main Control Assembly Mounting BracketStep 9: Installing the Phase II Main Control AssemblyStep 10: Making the Main Control Circuit Board ConnectionsStep 11: Documenting the ChangeRelated DocumentationPub. No. - Date

PowerFlex 700S Phase I to Phase II Conversion - Frames 9 - 11 · fiber-optic cable connectors. PowerFlex® 700S Phase I to Phase II Conversion - Frames 9 - 11 9 Important: Minimum

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