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Friday 21 April 2023 Page 1Pagina 1Pagina 1
2011 EDITION2011 EDITION
QUALITY IN MOTIONQUALITY IN MOTION
Friday 21 April 2023 Page 2
History
18561856 – The Lovere plant is officially established
19081908 – The first railway wheel is produced
19301930 – The company is taken over by ILVA
19871987 – The Lovere Plant evolves into a separate company
under the name of Lovere Sidermeccanica
19901990 – Lovere Sidermeccanica is acquired by Lucchini Group
20002000 – Lucchini UK and Lucchini Sweden are acquired from AD Tranz
20022002 – Lucchini Poland is established
20052005 – Severstal Group joins the Lucchini Group as the majority shareholder
20072007 – Lucchini Family buys back complete control of the Company
20072007 – The new rolling mill investment is launched and the JV in China is established
20082008 – The company changes name into “Lucchini RS”
20102010 – The Joint Venture Lucchini India is established
Friday 21 April 2023 Page 3
Lucchini RS Group
SINPAR S.p.A.SINPAR S.p.A.
LUCCHINI RS S.p.A.LUCCHINI RS S.p.A.
LUCCHINI INDIALUCCHINI INDIA
LUCCHINI POLANDLUCCHINI POLANDMinsk MazowieckiMinsk Mazowiecki
LUCCHINI SWEDENLUCCHINI SWEDENSurahammarSurahammar
LUCCHINI UKLUCCHINI UKManchesterManchester
ZHIBO LUCCHINIZHIBO LUCCHINITaiyuanTaiyuan
55%25%
100% 100% 100%
100%
Friday 21 April 2023 Page 4
Units Location
Lucchini UKLucchini UKManchesterManchester11.000 m11.000 m22
Lucchini RSLucchini RSLovereLovere
130.000 m130.000 m22
Lucchini PolandLucchini PolandMinsk MazowieckiMinsk Mazowiecki
8.000 m8.000 m22
Lucchini SwedenSurahammar
15.000 m2
Taiyuan115.000 m2
Friday 21 April 2023 Page 5
Industrial Structure
LUCCHINI RS – Lovere Plant LUCCHINI RS – Lovere Plant
STEEL
CASTINGS ROLLING MILLS
Tyres TyresWheelsWheelsAxlesAxles
FORGINGS
Tool DiesTool DiesFree
ForgingsFree
Forgings
MACHINING, ASSEMBLING & SERVICE
LovereLovere LMFLMFLucchini UKLucchini UK Lucchini SELucchini SE Lucchini PLLucchini PL ZhiQiZhiQi
DESIGN – R&D – TESTING
MACHINING, ASSEMBLING & SERVICE
LovereLovere
MACHINING
Foreign Plants
Friday 21 April 2023 Page 6
Aggregated Turnover
0
50
100
150
200
250
300
350
400
450
500
2003 2004 2005 2006 2007 2008 2009 2010 Bdg2011M €
Zhibo Lucchini
Lucchini PL
Lucchini SE
Lucchini UK
Lucchini RS
Friday 21 April 2023 Page 7
Rolling Stock Service
40%
Ingot 5%
Castings 7%
Forgings 14%
Rolling Stock OE 34%
Sales by Market
Lucchini RS Group – Budget 2011
Friday 21 April 2023 Page 8
2011 Production
STEEL
210.000 tons FORGINGS
25.000 tons
CASTINGS
6.000 tons
AXLES
35.000 pcs
WHEELS
180.000 pcs
WHEELSETS ASSEMBLING & OVERHAULING
18.000 pcs
Friday 21 April 2023 Page 9
Steel Line
• Carbon, Alloyed, Stainless Steels.• Round & Polygonal Ingots, weight
from 3 tons up to 85 tonnes• Liquid Steel for castings up to 220
tonnes• ESR Ingots Diam. 800 / 1000 /
1200 mm up to 32 tonnes
Friday 21 April 2023 Page 10
Steel Line
Lovere steel plant consists of:
• A 60 ton electric arc furnace (EAF) (power 40 MVA)
• A ladle furnace (LF) plant• A tank degassing VD - VOD type• Pouring pit for bottom pouring• ESR plant (max weight 32 tonnes)
Friday 21 April 2023 Page 11
• Tyres up to 2000 mm. diam.• Wheels up to 1450 mm.
diam.– Solid Wheels
– Tyred Wheels
– Resilient Wheels
– Low noise Wheel
• Axles• Axle Boxes• Complete Wheelsets
Railway Products Line
Friday 21 April 2023 Page 13
• Tool Steels• Free Forgings• Bars• Finished products up to 38 tonnesFinished products up to 38 tonnes
Forgings Line
Friday 21 April 2023 Page 15
Forgings Line
Steels for Plastic Moulding and Extrusion
ESR Steels for Die-Casting, Extrusion, Hot Pressing and Plastic Moulding
Steels for Hot Pressing
Tool Steels
Friday 21 April 2023 Page 17
• Large finished castings up to 145 Large finished castings up to 145 tonnestonnes
• Energy, Oil & Gas, Pipelines, Offshore, Naval Industry, Presses and large plants, Infrastructure, etc
Castings Line
Friday 21 April 2023 Page 21
• Fatigue and Wear Laboratory
• Full-Scale test rigs
• Vibroacoustic laboratory
Research & Development
Friday 21 April 2023 Page 22
Innovative Rolling Stock Steel Grades
Lucchini RS is developing UPGRADED steel grades, compliant with EN-AAR standards for
wheels, tyres, wheel centres and axles
The new SUPERIOR steel grade, for severe
environmental and loading conditions (solid wheels and tyres)
Especially designed for mountains railways applications
Innovative tempered martensitic-baitinic steel grade especially
designed for very strong environmental and loading
applications like for the last generation of Heavy Haul
Friday 21 April 2023 Page 23
Innovative Products
Low Noise Wheels
Damping system for passenger and high speed wheels
Resilient Wheel
Friday 21 April 2023 Page 24
High Speed Trains
CRH FleetCRH Fleet
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