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Produkttraining SEW drive engineering Type Codes
I3
Preface
Produkttraining 14.03.2008
These documents have been prepared to supplement the information provided in the training. However, the combination of exercises followed by proposed solutions means that they are also suitable for private study. These documents supplement the documentation available from SEW. They have been prepared as conscientiously as possible. We do not accept any liability for mistakes. Equally, we cannot accept liability for any damage or follow-on damage resulting from mistakes. Please do not hesitate to contact the authors if you have any questions or suggestions. Persons responsible: DriveAcademy Product Training +49 7251 75-3911
Inhalt
Produkttraining 14.03.2008
1. Standard Gearmotors 1 1.1 Standard Gear Units 2 1.2 Components on the input side 4 1.3 Standard Motors 6 1.4 Motor Options 8 1.5 DR Standard Motors with Options 10 2. Motor Options 12 2.1 Brake Rectifiers 12 2.2 Motor Feedback Systems 16 2.3 Motor Plug Connectors 18 3. Condition Monitoring 20 4. Servo Gearmotors 22 4.1 Servo Gear Units 22 4.2 Synchronous Motors 26 5. Industrial Gear Units 28 5.1 MC Series 29 5.2 M Series 30 5.3 CN Series 31 5.4 P Series Planetary Gearmotor 32 5.5 Q Series Planetary Gearmotor 33 5.6 X - Series Helical and Bevel-Helical Gear Units 34 6. Dezentrale Installation 36 6.1 MOVIMOT® Standard 36 6.2 MOVIMOT® D Standard 38 6.3 MOVIMOT® MD 40 6.4 MOVIMOT® Options 41 6.5 MOVIMOT® with AS-Interface 46 6.6 MOVI-SWITCH® 48 6.7 Field Distributor 50 6.8 Bus Interfaces 56 6.9 Modular Terminal Box 60 6.10 MOVITRANS® 62 6.11 MOVIFIT® 70 6.12 MOVIPRO® 73 6.13 MOVIGEAR® 74 7. MOVITRAC® Inverter Range 76 7.1 MOVITRAC® 31C 76 7.2 MOVITRAC® 07A 77 7.3 MOVITRAC® B 78 8. MOVIDRIVE® Inverter Range 80 8.1 MOVIDRIVE® MDX..A 80 8.2 MOVIDRIVE® compact MCX..A 82 8.3 MOVIDRIVE® MDX..B 84 9. MOVIAXIS® Servo Inverter 86 10. Controller MOVI-PLC® basic and advanced 88 11. Safety Technology MOVISAFE® 91 11.1 Drive Technology with Integrated Safety Technology 91 11.2 Safety Technology Decentralized Installation 92 11.3 Safety Technology Servo 96 11.4 Modular Safety Monitor MOVISAFE® 96 11.5 Electromechanics and Mechanics 97 12. DOP Operator Panels 98 13. Braking Resistors 100 14. EMC 102
1. Standard Gearmotors 1
Produkttraining 14.03.2008
1. Standard Gearmotors The unit designation of the gearmotor starts from the components on the output end.
R97 CV132S4 /BMG/HR/TF/AV1H/IS
SEW motor options
SEW standard motor
SEW standard gear unit
R97 CV132S4/BMG/HR/TF/AV1H/IS
1. Standard Gearmotors 2
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1.1 Standard Gear Units
Helical-worm gear unit: S gear unit
Helical-bevel gear unit: K gear unit
Spiroplan gear unit: W gear unit
Helical gear unit: R gear unit
Overhead conveyor gear unit: H gear unit
Parallel-shaft helical gear unit: F gear unit
1. Standard Gearmotors 3
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K A F 9 7 R
gear unit design
07 to 187 – Gear unit size B – Foot-mounted version G – Rubber buffer T – Torque arm R – Reduced backlash version
gear unit design 07 to 187 – Gear unit size B – Foot-mounted version G – Rubber buffer T – Torque arm R – Reduced backlash version
gear unit design 07 to 187 – Gear unit size B – Foot-mounted version G – Rubber buffer T – Torque arm R – Reduced backlash version
gear unit design 0 Standard design overhead trolley system 1 Reinforced design overhead trolley system 07 to 187 - Gear unit size F – Flange-mounted version Z – Flange-mounted version B14
gear unit design 3 to 6 gear unit size overhead trolley system 07 to 187 – Gear unit size No letter - Foot-mounted version X – Single-stage foot-mounted version F – Flange-mounted version M – Extended bearing hub A – Hollow shaft H – Hollow shaft with shrink disc V – Multiple-spline version T – TorqLOC clamping joint K – Helical-bevel gear unit S – Helical-worm gear unit W – Spiroplan gear unit
gear unit type: R – Helical gear unit F – Parallel-shaft helical gear unit K – Helical-bevel gear unit S – Helical-worm gear unit W – Spiroplan gear unit H – Overhead conveyor gear unit
1. Standard Gearmotors 4
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1.2 Components on the input side
AD Input cover AR/W Adapter with torque limiting coupling and speed monitor AD/ZR Input cover with centering shoulder AR/WS Adapter with torque limiting coupling and slip monitor only in combination with VARIBLOC® variable speed gear unit AD/RS Input cover with backstop /W Speed monitor AD/P Input cover with motor mounting platform /WS Slip monitor AM Adapter for mounting IEC/NEMA motors AT Adapter with hydraulic centrifugal coupling AQ Adapter for mounting servomotors AT/RS adapter with hydraulic centrifugal coupling and backstop AR Adapter with torque limiting coupling AT/BM(G) adapter with hydraulic centrifugal coupling and disk brake
1. Standard Gearmotors 5
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MK Swing Base
MK _ _ _ _ _ _ MTS
MTS Mechanical thermal monitoring unit
BTS Proximity-type thermal monitoring unit T Torque arm
Coupling size
Gear unit size
Swing base
1. Standard Gearmotors 6
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1.3 Standard Motors Asynchronous motors
– foot-mounted DT../ DV.. – flange-mounted DFR.., DFT../ DFV..
DAS.. AC aseptic motors
Asynchronous-synchronous motors
– foot-mounted CT../ CV.. – flange-mounted CFT.., CFV..
Further motor types: - Explosion-proof motors: eDFT/eDFV.. - Efficiency motors: DTE/DVE.. - Single-phase motors: EFR/EFT/EFV.. - Torque motors: MFT/MFV..
Example: DT80N4 80 = Shaft height h = Motor size N4 = 4-pole performance class
1. Standard Gearmotors 7
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S D F T 90 L 8/2 Performance class
D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/
Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Performance class D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/ Design F - Flange-mounted design (optional, only for motors without gear unit)
Additional features (optional) E - Energy-efficient motors Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Performance class D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/
Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Additional features (optional) E - Energy-efficient motors Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Performance class D/K/L/LS/M/ML/N/S
Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Version F - Flange-mounted version (optional, only for motors without gear units) AS - Aseptic Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/Additional features (optional) E - Energy-efficient motors
Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Motor type D - AC asynchronous motor C - Asynchronous servomotor M - Torque motor E - Single-phase motor Version F - Flange-mounted version (optional, only for motors without gear units) AS - Aseptic
Motor type D - AC asynchronous motor C - Asynchronous servomotor M - Torque motor E - Single-phase motor Additional features (optional) S - Smooth pole changing (only for 6/2 and 8/2pole motors, size 90 to 132S, standard here) e - Explosion-proof motors in unit categories II2G and II2D
1. Standard Gearmotors 8
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1.4 Motor Options
Further options: RS Backstop Z Additional flywheel mass (flywheel fan) LN Low Noise fan guard C Protection canopy for fan guard VR 24 VDC forced cooling fan VS 1x 230 V forced cooling fan VE Explosion-proof 1x 230 V forced cooling fan V 3x 400 V forced cooling fan UWU51A Switched-mode power supply for VR forced cooling fan
(1x 230V input voltage – 24VDC output voltage) U Non-ventilated RH1M Resolver RH1L Resolver for brakemotors KK Terminal box KK5 Terminal box for radial encoder KK6 Terminal box for axial encoder
1. Standard Gearmotors 9
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BMG /HR /TF /AV1H /IS IS Integrated plug
connector motor
AV1H Motor encoder
TF Temperature sensor TH Thermostat bimetallic switch KTY Temperature sensor with almost linear characteristic curve PT100 Temperature sensor linear characteristic curve
HR Manual brake release, automatically disengaging HF Manual brake release, lockable -T Stage brake
BMG/BM/B/BR/BC/BP disk brakes
1. Standard Gearmotors 10
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1.5 DR Standard Motors with Options Asynchronous motors Foot-mounted design Flange-mounted design Foot and flange-
mounted design
Example: DRS112M4
112 = shaft height in mm = motor size M4 = length M, 4-pole
112
112
1. Standard Gearmotors 11
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DR S 132 M C 4 BE11 HR /FG /TF /Z /DUB Brake monitoring options
DUB Function, wear, or function and wear monitoring
Further options (added with "/") Z Flywheel fan AL Metal fan V Forced cooling fan U Non-ventilated OL Non-ventilated, closed B side C Protection canopy for fan guard LF Air filter RS Backstop DH Condensation drain hole 2W 2. shaft end ERF Reinf. bearing (only BG 315) NS Relubrication device (only BG 315)NIB Isolated bearing (only BG 315) RI Reinf. winding insulation > 500 V
Therm. motor protection TF Temperature sensor (PTC) TH Bimetallic switch (thermostat) TS Temperature sensor KY Temperature detection via KTY PT Temperature detection via PT100
Flange-mounted designs FG Attached motor for 7 series gear unit FF IEC flange with bores (B5) FT IEC flange with threads (B14) FI IEC foot-mounted motor, possibly with shaft height indication FM Attached motor for 7 series gear unit with IEC feet FE IEC flange with bores and IEC feet (B35) FY IEC flange with threads and IEC feet (B34) FL Flange deviating from IEC FC NEMA C-Face FK Special flange acc. to drawing and IEC feet
Brake option HR Manual brake release, disengagingHF Manual brake release, lockable
Brake type with max. braking torque BE11 BE brake type with max. 110 Nm
Number of poles
Rotor material C Copper (only for M,L,H) from BG100 _ Aluminum
Length K Only for BG 315 S M L MC Length M with copper rotor LC Length L with copper rotor HC Length H with copper rotor
Size 71/80/90/100/112/132/160/180/ 200/225//315
Efficiency class/technical des. S Standard EFF2 (IE1 new) (prev. DT/DV) E High efficiency / EFF1(IE2 new) (prev. DTE/DVE) P Premium efficiency(IE3 new) L Asynchronous servo (prev. CT/CV)M Torque motor (prev. MT/MV) K Single-phase motor (prev. ET/EV)
DR series
2. Motor Options 12
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2. Motor Options
2.1 Brake Rectifiers Assignment of motor type to brake system
AC asynchronous motors Motor type Brake system DT56.. BMG DT63.. BR DT71.. – DT80.. BMG DT80.. BMG DT90.. – DV100.. BMG DV100.. BMG DV112..-DV132S.. BMG DV132M..-DV160M BM DV160L..-DV225 BM BM32/62 DV250M..-DV280S.. BMG DV250M..-DV280S.. BMG
DR AC asynchronous motors Motor type Brake system DR71.. BE05 BE1 DR80.. BE05 BE1 BE2 DR90.. BE1 BE2 BE5 DR100.. BE2 BE5 DR112.. BE5 BE11 DR132 BE5 BE11 DR160.. BE11 BE20 DR180 BE20 BE30 BE32 DR200 / DR225 BE30 BE32 BE60 BE62 DR315 BE120 BE122
Asynchronous servomotors Motor type Brake system CT71D4 BMG CT80N4 BMG CT90L4 BMG CV100 M/L 4 BMG CV132 S 4 BMG CV132 M/ML-160M 4 BM CV160 L 4 BM CV180 M/L 4 BM CV200L 4 BM
Synchronous servomotors Motor type Brake system DFS 56M/L/H B CM71 S/M/L BR CM90 S/M/L BR CM112 S/M/L/H BR
2. Motor Options 13
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Brakemotors ATEX II2G EEX de II B T3 AC asynchronous motors
Motor type Brake system eDT71D4..../HR/TF BC eDT80K4..../HR/TF BC eDT80N4..../HR/TF BC eDT90S4..../HR/TF BC eDT90L4..../HR/TF BC eDV100LS4..../HR/TF BC eDV100L4..../HR/TF BC
B...:Brake rectifiers for installation in/on terminal box
Voltage 24 VDC 42-150AC 150-500 AC
Standard excitation
BS24 Terminal block
BG 3.0 brown
BG 1.5 black
For DT63 and IS1 BG 1
black
Fast excitation BSG white
BGE 3.0 blue
BG 1.5 red
Fast de-excitation
UR 11 Litz wire brown
UR 15 Litz wire black
SR 11 Litz wire white 1 mm2
SR 15 Litz wire brown 6 mm2
Special brake rectifiers
Voltage 230-575 VAC
Normal excitation
BG 1.4
High-speed excitation
BGE 1.4
2. Motor Options 14
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BM..: Brake rectifiers for installation in control cabinet
Voltage 24 VDC 42-150AC 150-500 AC
Standard excitation BMS 3 brown
BMS 1.5 black
Fast excitation BME 3 blue
BME 1.5 red
Control via FI with fast excitation and separation of the DC circuit
BMV5white
BMK 3 pink
BMK 1.5 turquoise
Integ. separation of the DC circuit with UR BMP 3
light blue BMP 1.5 gray
Fast excitation with anti-condensation heater BMH 3
yellow BMH 1.5 green
Special brake rectifiers
Voltage 24 VDC 42- 150 VAC
230- 575 VAC
High-speed excitation
BMU BMD with diode for EMC interf. immunity
Control via FI with high-speed excitation and cut-off in the DC circuit
BMK 1.5B with LED
Integ. cut-off in the DC circuit with UR for DR315
BMP 3.1 iBMP 3.1 (terminal box)
Wide voltage range BMR
High-speed excitation
BST1.0..: Safety-oriented brake module
2. Motor Options 15
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Evaluation electronics for installation in terminal box SR
Current relay: Integrated in terminal box for separation of the DC circuit.
SR 1 1 Motor current 10A Brake current 1 A Current relay
SR15 (Brake current 1 A, motor current 50A)
BSR Combination of brake rectifier (B..) and current relay (SR)
UR
Voltage relay: Voltage-evaluation electronics integrated in terminal box for separation of the DC circuit. Suitable for inverter operation and pole-changing motors.
UR 1 1 Brake voltage 150V Brake current 1 A Voltage relay
UR15 (Brake current 1 A, brake voltage 500V)
BUR Combination of brake rectifier (B..) and voltage relay (UR)
Beispiel:
B..1.5 Brake current 1.5 A B..3.0 Brake current 3.0 A Brake rectifiers for decentralized technology BGM
Brake rectifier for 230VAC – 500VAC brake blue
URM
DC circuit disconnection for 110VAC – 230VAC brake black
BSM
Control unit for 24VDC brake white
2. Motor Options 16
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2.2 Motor Feedback Systems Solid shaft encoders / shaft-centered
XV1. AV1Y AV1H
Spread-shaft encoders / shaft-centered
ES1. AS1H ES7. Hollow shaft encoders Resolver
EH1S RH1M / RH1L / RH3M /
RH5M U proximity sensor Few pulse encoder Built-in encoder
NV 26 ES12 / ES22
ES16 / ES26 EI7. / EI7S AI7W
2. Motor Options 17
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E S 1 T
Electrical interface
C = 24 HTL signal with invers. + N R = 24V TTL signal with invers. + N S = 24V Sine encoder with invers. + N T = 5V TTL signal with invers. + N B = 24V HTL without inversion with N 2/6 = no. of pulses/ U proximity sensor A = Mounting adapter E = EnDat interface I = Interbus interface P = Profibus interface Y = SSI interface D = DeviceNet interface N = CanBus interface M = Modulation resolver H = Hiperface interface W = RS485 (electronic nameplate)
Development status / Variant 1-9 = mech. / electr. design 7 = Designation for DR motor A = Mounting adapter 12 = A track 2 pulses / rotation HTL 16 = A track 6 pulses / rotation HTL 22 = A+B track 2 pulses / rotation HTL 26 = A+B track 6 pulses / rotation HTL
Mechanical design S = Spread-shaft shaft-centered non-positive
connection V = Solid shaft flange-centered positive
connection H = Hollow shaft G = Shock-proof shaft-centered non-positive
connection I = Built-in encoder F = Flange-mounted design
Encoder type E = Encoder A = Absolute encoder N = Proximity sensor X = Special encoder K = Combination encoder R = Resolver
2. Motor Options 18
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2.3 Motor Plug Connectors Integrated IS plug connector
Phönix APG plug connector
Harting AS.. plug connector
Harting modular AM.. plug connector
2. Motor Options 19
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A S B 1
Electrical interface / contact assignments for plug connectors / signal plug connector 0 M12 signal plug connector: DC 24 V supply e.g. AVS0
Motor/brake motor: no wiring diagram 1 Motor/brake motor: standard wiring diagram, 6 ends of the motor winding by
customer M12 signal plug connector: standard wiring diagram, e.g. for MOVIMOT® or MOVI-SWITCH®
2 Han Modular®: Motor/brake motor: 6 ends of the motor winding by customer M12 signal plug connector: Data cable, e.g. PROFIBUS DP
3 Wiring diagram for MOVIMOT® or MOVI-SWITCH® power supply input 4 Hybrid: Motor/brake motor, wiring diagram for assembly of MOVIMOT ® or MOVI-
SWITCH ® close to the motor (including MOVIMOT® /MOVI-SWITCH® with field mounting platform or MOVIMOT ® field distributors Z.7/Z.8)
5 Reserved 6 Hybrid: MOVIMOT® power supply input and communication
(e.g. field distributors Z.3/Z.6, field control unit) 7 CT/CV motor star/delta wiring diagram set at the factory 8 Star or delta can be selected and set at the factory, 3 ends connected by customer9 Internal voltage supply for brake
Star or delta can be selected and set at the factory, 3 ends connected by customerA–G Reserved H Hybrid: Power supply input, control signals and/or DC 24 V
e.g. MOVIMOT® , MOVI-SWITCH® on field control K M12 signal plug connector (combination): AS-interface S M12 signal plug connector (combination): SENSOR I/O W Hybrid: Power supply input and control signals for MOVI-SWITCH® on field
distributor Z.3 X Customer-specific contact assignment
Mechanical design A Standard housing (not EMC), 2 clamp closure B EMC housing, 2 clamp closure C EMC housing, 2 clamp and locking plate closures, contacts gold plated D Standard housing (not EMC), 1 clamp closure E EMC housing, 1 clamp closure F Standard housing (not EMC), locking plate closure G EMC housing, screw connection K ECOFAST® EMC B housing, 1 clamp closure L EMC housing, 7/8"-, 1 3/8"- screw connection, pin (male) N EMC housing, 2 clamp closure, articulated frame C…A, module frame negated R M12 7-pole + PE S M12 standard coding (A coding) T M12 B coding U Click-stop connection X Customer-specific mechanical design / type of closure
plug connector type / manufacturer type B Han-Modular® (1C and 1E module), pin (male) C Han® 10 E, crimp prefabrication, leading switch contacts (e.g. TH), pin (male) D Han-Modular® (2C and 1E module), pin (male) E Wieland revos® MOT F Brad Power TM 1Rxxx / CRxxx series, pin (male) G Han® Q4/2; socket (female) H Han® Q4/2; pin (male) I Reserved J Han® 6 HsB K Han-Modular 1C module axial screw contacting clamping area to 10 mm2 (AWG8)
and 1E-module, pin (male) L Han® 10 E, socket (female) M Han modular® (2E-module), pin (male) N Han® Q8/0; pin (male) O Han® Q8/0; socket (female) P Phoenix PLUSCON VARIOCON VC (male) R Han® 6 E, pin (male) S Han® 10 E, pin (male) T Han® 16 E, pin (male) U Wieland podis ® CON flat cable output, pin (male) V M12 plug connector (male) W M12 socket (female) Z M12 combination AS-interface, 24 V and I/O sensor (e.g. MOVIMOT® with
integrated AS-interface) X Customer-specific plug connector type/combination
Plug connector mounting position A Mounted plug connector K Cable end with plug connector SM.. plug connector motor with size and connection cross section SB.. plug connector motor + brake with size and connection cross section IS Integrated SEW plug connector IV Industrial plug connector for DR motors; refer to "connector data" for the
description
3. Condition Monitoring 20
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3. Condition Monitoring Condition-based maintenance
DUV10A DUO10A DUB10A
DU V 10 A
Version
Type
V – vibration O – oil-ageing B – brake
Diagnostic Unit
3. Condition Monitoring 21
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Control cabinet and drive component thermography
CDM® - maintenance management
4. Servo Gearmotors 22
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4. Servo Gearmotors
BSHF202 BR CM71S /BR/HR/TF/AS1H/SB60 SEW motor options
SEW servomotor
SEW servo ear unit
4.1 Servo Gear Units
Planetary gear unit PSF../PSKF..
Planetary gear unit with flange block shaft PSBF..
Helical-bevel servo gear unit BSF../BSKF.
Helical-bevel servo gear unit with flange block shaft BSBF..
Helical-bevel servo gear unit with hollow shaft and shrink disc BSHF..
Planetary gear unit PSC..
4. Servo Gearmotors 23
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BSHF 202 B R
Gear unit version
If 3rd character is a B, 4th character is possible BS.. R - Reduced backlash version <= 3`
Gear unit version B - Foot and front threaded holes BS.. R - Reduced backlash version <= 3` PSF..R - Reduced backlash version T - Torque arm I - BSHF/I helical-bevel servo gear unit with hollow shaft and shrink disc opposite the output end
Gear unit size: End digit 2 = 2-stage BS.. 202/ 302/ 502/ 602/ 802 PS.. 121/ 122/ 221/ 222/ 321/ 322/ 521/ 522/ 621/ 622/ 721/ 722/ 821/ 822/ 921/ 922
Gear unit type All in B 5 flange BSF - Helical-bevel servo gear unit with solid shaft BSKF - Helical-bevel servo gear unit with solid shaft and key BSBF - Helical-bevel servo gear unit with flange block shaft BSHF - Helical-bevel servo gear unit with hollow shaft and shrink disc PSF - Planetary gear unit with flange PSKF - Planetary gear unit with flange and keyway PSBF - Planetary gear unit with flange block shaft PSC.. - Servo gear unit with B5 drive flange and solid shaft PSKC.. - Servo gear unit with B5 drive flange and solid shaft with key PSCZ.. - Servo gear unit with B14 drive flange and solid shaft PSKCZ.. - Servo gear unit with B14 drive flange and solid shaft with key
4. Servo Gearmotors 24
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EBH.. adapter modules for BSF.. helical-bevel servo gear units Helical-bevel servo gear units with adapter
4. Servo Gearmotors 25
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EPH.. adapter modules for PSF.. planetary servo gear units Planetary servo gear units with adapter
Planetary servo gear units with adapter
4. Servo Gearmotors 26
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4.2 Synchronous Motors Synchronous motors
synchronous motors
DFS.., CFM.., synchronous motors
CMP.. synchronous motors
CMD..
CMS.. synchronous motors with integrated ball screw
Synchronous linear motors
SL2-Basic SL2-Advance System SL2-Power System
DLD asynchronous linear motor
4. Servo Gearmotors 27
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DFS Synchronous motor size 56 CMP Synchronous motor sizes 40 / 50 / 63 CFM Synchronous motor sizes 71 / 90 / 112
CMD Current-controlled direct motor sizes 55 / 70 / 93 / 138
CMS CMS.. synchronous motors with integrated ball screw
SL2 SL synchronous linear motor sizes Basic / Advance / Power System
DLD DLD asynchronous linear motor DFY Synchronous motor sizes 71 / 90 / 112 - Old design
5. Industrial Gear Units 28
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5. Industrial Gear Units
MC - Series Compact
M - Series
CN - Series
P - Series Planetary gearmotor
Q - Series Planetary gearmotor
X - Series Helical and bevel-helical gear units
5. Industrial Gear Units 29
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5.1 MC Series
MC 2 R L S F 05 Size:02...09
Gear unit mounting: F Foot-mounted T Torque
Input shaft design (LSS): S Solid shaft H Hollow shaft (key or shrink disk connection)
Mounting position: L Horizontal V Vertical E Upright
Gear unit type: R Bevel-helical gear unit P Helical gear unit
Number of gear stages: 2 2-stage 3 3-stage
Industrial gear unit series: MC EBD design - Extended Bearing Distance
EZ 1 2 B Options:
B External bearing oil-lubricated (standard) G External bearing grease-lubricated (=Drywell for output shaft pointing downwards) L Leakage display
Bearing type: 3 Bearing type 3 2 Bearing type 2 1 Bearing type
Shaft type: 1 Solid shaft type 1 (MC..S) or hollow shaft (MC..H) 2 Solid shaft type 2
EN Foot mounting EF Flange mounting EZ Alternatively, foot mounting or preparation for customer flange
5. Industrial Gear Units 30
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5.2 M Series
M 3 R V S F 80 Size:
Vertical 50.....90 Horizontal 50...100
Gear unit mounting: F Foot mounted T Torque
Input shaft (LSS) type: S Solid shaft H Hollow shaft (keyed or shrink disc connection)
Mounting position: No design. Horizontal V Vertical
Gear unit type: R Bevel-helical gear unit P Helical gear unit
Number of gear unit stages: 2 2-stage 3 3-stage 4 4-stage 5 5-stage
M series industrial gear units
5. Industrial Gear Units 31
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5.3 CN Series
3 PKC 280 N ST Application indicator
E Special design ST Reinforced version SH Reinforced version EXT Extruder gear unit PP Stoffauslöser P Stoffauslöser POM Palm oil PM Paper machine
Gear unit size 80-800
Gear unit type: K Bevel gear T Shaft mounted version P vertical LSS Low Speed Shaft V HSS High Speed Shaft at the long gear unit side Vertical type PC...N Helical gear unit, foot mounted PKC...N Helical-bevel gear unit, foot mounted Horizontal type C...N Helical gear unit, foot mounted KC...N Helical-bevel gear unit, foot mounted TC...N Shaft-mounted helical gear unit TKC...N Shaft-mounted helical-bevel gear unitTKCV...N Shaft-mounted helical-bevel gear unit Output shaft on long gear unit side
Number of gear stages: 1-5
5. Industrial Gear Units 32
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5.4 P Series Planetary Gearmotor
P H F 041 /… KF107DV160M4 Primary gearmotor
Planetary gear unit accessories: /1T Foot mounting /2T Flange mounting
Planetary gear unit size: 001 ... 081
Planetary gear unit mounting: ... Foot mounting F Flange mounting
Output shaft design [LSS]: H Hollow shaft with shrink disk ... Solid shaft with key
Planetary gear unit
5. Industrial Gear Units 33
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5.5 Q Series Planetary Gearmotor
P30 051 N 160 - 110 / VVN Special features:
N without special features L with fan
Output shaft: V Solid shaft H Hollow shaft
Input shaft: V Solid shaft
Mounting position: 010 Coaxial planetary gear unit, horizontal output shaft 020 Vertical output shaft, output downward 040 Vertical output shaft, output upward
Reduction ratio:
Mounting type: N Flange F Foot mounted T Torque arm
Gear unit size:
Input stage: 0 Coaxial planets
Number of stages: 2,3,4
Planetary gear unit
5. Industrial Gear Units 34
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5.6 X - Series Helical and Bevel-Helical Gear Units X.F..
X.K..
5. Industrial Gear Units 35
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X 3 K S 220 /B Gear unit accessories:
/ B = Foot mounting / T = Torque arm / F = Flange mounting
Gear unit size: 180...250
Output shaft type: S = Solid shaft with key R = Solid shaft without key1) L = Splined solid shaft1) A = Hollow shaft with key H = Hollow shaft with shrink disk V = Splined hollow shaft1)
Gear unit version: F = Helical gear unit K = Bevel-helical gear unit (standard version)
Number of gear stages: 2 = 2-stage 3 = 3-stage 4 = 4-stage
X-series industrial gear unit
6. Dezentrale Installation 36
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6. Dezentrale Installation
6.1 MOVIMOT® Standard Gearmotor with matching frequency inverter
Features: - Two directions of rotation - Simple positioning with two speeds - Choice of acceleration speeds - Deceleration and continues speed control Motor nameplate:
6. Dezentrale Installation 37
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Electronics name plate in the MOVIMOT® top part:
Electronics name plate in the MOVIMOT® top part for assembly close to the motor:
6. Dezentrale Installation 38
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6.2 MOVIMOT® D Standard DR motor with matching frequency inverter
Features: - two directions of rotation - two fixed setpoints - RS485 interface via RJ10 connector - selectable acceleration and deceleration ramps Motor nameplate:
6. Dezentrale Installation 39
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MOVIMOT® top part electronics nameplate:
MOVIMOT® top part electronics nameplate for mounting close to the motor:
6. Dezentrale Installation 40
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6.3 MOVIMOT® MD Decentralized drive unit with a synchronous servomotor and a matching powerful drive inverter.
Typecode motor:
6. Dezentrale Installation 41
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6.4 MOVIMOT® Options MLU..A 24 V voltage supply
107
L1 YE BNL2 YE24 RD
( MLU11A / MLU21A)((
MLU11A / MLU21A))
( )
BN
BU
MLU11A for MOVIMOT® with 380 to 500 VAC supply voltage MLU21A for MOVIMOT® with 200 to 240 VAC supply voltage
MLU13A voltage supply 24 V
Integrated in the modular terminal box Can be combined with internal braking
resistor Can be combined with BEM/URM brake
control
MLG..A speed control module (-100...+100% of fmax) with voltage supply
107
L1 YE BNL224V RD BU RS+ OGRS- GN
( MLG11A / MLG21A)
( )( ) ( )( )
YE BN( MLG11A / MLG21A)
MLG11A for MOVIMOT® with 380 to 500 VAC supply voltage MLG21A for MOVIMOT® with 200 to 240 VAC supply voltage
MBG11A speed control module
90
24V
RS+
RS-
MBG11A
Speed adjustment in the range -100...+100% of fmax Up to MOVIMOT® units can be controlled at
the same time
6. Dezentrale Installation 42
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MDG11A diagnostics unit
Displays the operating status, output current and fault codes
MWA21A setpoint converter
75
Converts and analog setpoint and control signals to an RS485 signal. Up to 31 MOVIMOT® units can be controlled
MWF11A setpoint generator for MOVIMOT®
3 fixed setpoints can be set Start, stop and rapid stop ramps can be set
separately Analog or frequency setpoint generator can be
selected Setpoint speed displayed in % Several inverters can be run on MWF
6. Dezentrale Installation 43
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MNF11A line filter for size 1
Integrated in the modular terminal box Can be combined with internal braking
resistor Can be combined with BEM/URM brake
control
DIM Drive Ident Module
Motor data (motor family) Brake data User parameters
MFG11A keypad for manual control
6. Dezentrale Installation 44
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MWS21A Bus diagnostics (MOVIMOT® fieldbus diagnostics kit, part no. 823180X)
USB11A Interface converter USB / RS485
DGB60B hand-held terminal
6. Dezentrale Installation 45
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Motor and brake tester (part no. 831 331 8)
Used to measure the resistance of the motor and brake coil windings
Wiring tester (part no. 823 088 9)
Used to check the wiring is correct
6. Dezentrale Installation 46
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6.5 MOVIMOT® with AS-Interface MOVIMOT® with integrated AS-interface as multiple-speed drive
Features: – CW, CCW direction of rotation – Switchover between 2 setpoints – Setpoint f1 can also be scaled – Ready sigal sent to controller – MOVIMOT® diagnostics via status LED – Additional functions integrated as standard – Addressing via M12 (AS-interface address 1-31) – Connection option for 2 external sensors – Additional LED for AS-interface status – Additional diagnostics inteface via modular jack 4/4 (RJ11) plug connector
6. Dezentrale Installation 47
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Motor nameplate:
Electronics nameplate in MOVIMOT® top part:
Electronics nameplate in MOVIMOT® top part for assembly close to the motor:
RE1A/ASA3/AVT1
RE2A/AVSK/ALA
6. Dezentrale Installation 48
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6.6 MOVI-SWITCH® Gearmotor with integrated switching and protection function. Type: MSW 1 E:
Features: - One direction of rotation - Semiconductor switch
element - TF evaluation - Brake control - Binary control - Motors to 3 kW - IP65 - Dimensions: 120x160x75
Motor nameplate:
S 37
6. Dezentrale Installation 49
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Type:MSW 2 S
Features: - Two directions of rotation - Reversing relay - TF evaluation - Phase monitoring - Supply system monitoring - Diagnostics LED - Brake control - Binary or AS-Interface control - Motors to 3 kW - IP65 - Dimensions: 155x180x115
Motor nameplate:
Electronics nameplate in MOVI-SWITCH® top part for assembly close to the motor:
K 47
6. Dezentrale Installation 50
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6.7 Field Distributor Type code of the fieldbus inteface MF P 2 1 D
D = Version
Connection technology I/Os
1 = Terminals 2 = Terminals or M12 plug connector 3 = Fiber optic cable (only Interbus)
Number of I/Os 2 = 4 inputs / 2 outputs 3 = 6 inputs
Bus system P = Profibus I = Interbus (CU and LWL) D = DeviceNet / CAN open C = CANopen K = AS-Interface
MF = MOVIMOT/Fieldbus MQ = Intelligent, programmable bus interface
6. Dezentrale Installation 51
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MF.../Z.3
Communication interface with I/Os (I/Os can only be used in combination with M12 plug connectors Common connection
compartment for bus and power supply Pluggable motor connection
6. Dezentrale Installation 52
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MF.../Z.6/AF.
Communication interface with I/Os Separate connection
compartment for bus and power supply Pluggable motor connection Maintenance switch (triple
lockable)
6. Dezentrale Installation 53
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MF.../MM.../Z.7 Communication interface with
I/Os Common connection
compartment for bus and power terminals Pluggable motor connection Integrated MOVIMOT inverter
1) If the field distributor is used in combination with a drive without mechanical holding brake, then the field distributor must be ordered with integrated braking resistor (see the following example):
6. Dezentrale Installation 54
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MF.../MM.../Z.8/AF.
Communication interface with I/Os Separate connection
compartment for bus and power supply Pluggable motor connection Integrated MOVIMOT inverter Maintenance switch (triple
lockable)
1) If the field distributor is used in combination with a drive without mechanical holding brake, then the field distributor must be ordered with integrated braking resistor (according to the following example):
MME.. ECOFAST
6. Dezentrale Installation 55
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Hybrid cables Connect field distributors with drives Combine the power transmission, control voltage and communication in
one cable sheath Ensure optimum EMC shielding and cable impedances Are supplied as prefabricated cables with plug connectors
Connection between MF…/Z.3. or MF../.6. field distributors and MOVIMOT
Connection between MF…/Z.8. field distributors and AC motors
Connection between MF…/Z.8. field distributors and AC motors with APG4 plug connectors
Connection between MF…/Z.8. field distributors and AC motors with ASA4 plug connectors
Connection between MF…/Z.8. field distributors and AC motors with IS plug connectors
6. Dezentrale Installation 56
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6.8 Bus Interfaces Bus interfaces for MOVIMOT® and MOVI-SWITCH®
MF Z211)
MF P 22
MF P 21
1 red terminal imprint
MF I22
MF I32
MF I21
MF Z11 2)
2 black terminal imprint
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with fiber optic cable and Rugged Line connector (Phoenix Contact)
MF Z11 2)
MF I 33 B
MF I 23 B
2 black terminal imprint
MFZ 31 2)
MF O22
MFO32
MFO21
2 black terminal imprint
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MFZ 31 2)
MF D22
MFD32
MF D21
2 black terminal imprint
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Intelligent, programmable bus interfaces for MOVIMOT® and MOVI-SWITCH®
6. Dezentrale Installation 60
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6.9 Modular Terminal Box Size 1 motors DT71.. to DT90.. Frame height 72:
Frame height 90:
Base plates size 1 motors DT71.. to DT90..
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Size 2 motor DV100.. Frame height 72:
Base plates size 2 motor DV100..
6. Dezentrale Installation 62
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6.10 MOVITRANS® MOVITRANS contactless energy transfer system
6. Dezentrale Installation 63
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1. Stationary components TPS Stationary converter 16 kW
6. Dezentrale Installation 64
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TAS track compensation and medium-frequency cable connection – Control cabinet installation
6. Dezentrale Installation 65
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2. Installation equipment (track assembly) TLS medium-frequency cable
TVS connection distributor To connect medium-frequency cables via terminals
6. Dezentrale Installation 66
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TCS compensation box To compensate the track inductance; installed directly on the track
6. Dezentrale Installation 67
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TIS installation component for line cable routing
Installation plate
6. Dezentrale Installation 68
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THM pick-up Flat design for connection to TPM via plug-in connection
THM pick-up U-shaped design for connection to TPM via plug connection
6. Dezentrale Installation 69
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3. Mobile components TPM connection module for pick-ups with power output
Connection cable for TPM12B output
6. Dezentrale Installation 70
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6.11 MOVIFIT® MOVIFIT® Field Integrated Technology Field distributor with application-oriented drive and communication functions. MOVIFIT-MC
MOVIFIT for MOVIMOT® Control Up to 3 MOVIMOT® gearmotors with
integrated frequency inverter (up to 3 kW) Line protection
MOVIFIT-SC
MOVIFIT for Motor Switch Control Electronic motor switch:
1-channel motor switch, 2 directions of rotation, up to 4.0 kW 2-channel motor switch, 1 direction of rotation,
2 x 2.2 kW
MOVIFIT-FC
MOVIFIT for Frequency Control Integrated frequency inverter 0.37 kW to 1.5 kW or 2.2 kW to 4.0 kW Fulfills safety category 3, section 6 of DIN EN
954-1
6. Dezentrale Installation 71
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Overview of EBOX types
MT F 11 A 007-503-P 1 0 A-00/S11 Option version
Option type A
S --
Analog I/O PROFIsafe
EBOX design 00
01 10-16
- - -
DT/DV and DZ DAS motors DR motors
A - Version
Function level 0 - Classic 1 - Technology (MOVI-PLC) 2 - System (MOVIVISION)
1 2 3
- - - -
Generation Coding of the Ethernet protocol variant For Ethernet: Profinet Ethernet IP / Modbus TCP
Communication P - PROFIBUS D - DeviceNet E - Ethernet T - Safe Ethernet, HIMA
Z 10 - Slave
Supply phases – - MTM version 3 - 3-phase (AC)
Supply voltage – - MTM version
MC power (MOVIFIT®-MC) 000 - MTM version
FC power (MTF version)
003 - 0.37 kW 015 - 1.5 kW 005 - 0.55 kW 022 - 2.2 kW 007 - 0.75 kW 030 - 3.0 kW
011 - 1.1 kW 040 - 4.0 kW
SC power (MTS version) 015 - 1.5 kW
040 - 4.0 kW
Version A
Series 11 - Standard 12 - HygienicPlus
Unit type M - MOVIFIT® - MC S - MOVIFIT® - SC F - MOVIFIT® - FC
MT - MOVIFIT® family
6. Dezentrale Installation 72
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Overview of ABOX types
MTA12A-503-S01 1-M 00-00 /BW1
Option 1 type BW1 - braking resistor BW1 (only MTF)
BW2 - braking resistor BW2 (only MTF)
ABOX design 00
30
- -
Series (MTF) 2 motor operation switch (only for S0x, S4x, S5x, S6x)
Maintenance switch type –
00 01
- - -
No switch No rotary knob Rotary knob
Maintenance switch design
– D M
- - -
No switch Switch disconnector Motor protection switch with line protection
Communication 1
2 3
- - -
PROFIBUS DeviceNet Ethernet (Cu)
Connection configuration S = Standard H = HARTING 01= Cable bushings (MTM)
02= Cable bushings (MTF/MTS)
41= (MTM) hybrid ABOX with M12 for I/Os
42= (MTS/MTF) hybrid ABOX with M12 for I/Os
51= (MTM) hybrid ABOX with M12 for I/Os and bus
52= (MTS/MTF) hybrid ABOX with M12 for I/Os and bus
61= (MTM) hybrid ABOX with M12 for I/Os and push-pull RJ45 for Ethernet
62= (MTS/MTF) hybrid ABOX with M12 for I/Os and push-pull RJ45 for Ethernet
11 = (MTM) HAN-Modular®-ABOX with M12 for I/Os, bus a. plug connector
12 = (MTS/MTF) HAN-Modular®-ABOX with M12 for I/Os, bus a. plug connector
21 = (MTM) HAN-Modular®-ABOX with M12 for I/Os, push-pull RJ45 a. plug connector
22 = (MTS/MTF) HAN-Modular®-ABOX with M12 for I/Os, push-pull RJ45 a. plug connector
Supply phases 3 - 3-phase (AC)
Supply voltage 50
-
380 V to 500 V
Version A
Series 11 - Standard 12 - HygienicPlus
Housing type A - Connection box
MT - MOVIFIT® family
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6.12 MOVIPRO® MOVIPRO decentralized control unit
MOVIPRO® is an optimized, decentralized drive control for mobile and stationary applications
6. Dezentrale Installation 74
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6.13 MOVIGEAR® Mechanical designs MOVIGEAR® with TorqLOC® hollow shaft mounting system
MOVIGEAR® MGFA.4 with hollow shaft and key
MOVIGEAR® SBI Single Line Basic Installation
MOVIGEAR® SNI Single Line Network Installation
6. Dezentrale Installation 75
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MG F A S 2 – DSM – SNI
Installation technology SNI = Single Line Network Installation SBI = Single Line Basic Installation Motor type Size 2 = Torque class 200 Nm 4 = Torque class 400Nm Housing mounting T = Drive with torque arm G = Rubber buffer as torque arm (only with MGF.G4) S = Housing with threads for mounting a torque arm Shaft design A = Mounted gear unit, hollow shaft with key T = TorqLOC® hollow shaft mounting system Gear unit type F = Parallel shaft helical gear unit Product family
MG = MOVIGEAR® G IO 1 2 A
Version Design
2 = 4 digital inputs + 2 digital outputs Version Functionality IO = Digital I/Os Product family
G = Option for MOVIGEAR®
7. MOVITRAC® Inverter Range 76
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7. MOVITRAC® Inverter Range
7.1 MOVITRAC® 31C
MOVITRAC® 31 C 110 - 503 - 4 - 00 Version
00 = Standard
Quadrants 4= 4Q with brake chopper
Connection type 3= 3 Phasen
Connection voltage 50= 380 - 500 VAC 23= 200 - 240 VAC
Motor power 110 = 11 kW 150 = 15 kW
Version C
Option cards (X21 ): FEN 31C Speed detection FPI 31C Position detection FIT 31C TF/TH evaluation
Option cards (X20): FEA 31C: Input/output function FIO 31C: Digital input/output function FRS 31C: Synchronous operation controller FFP 31C: PROFIBUS interface FFI 31C: Interbus interface FFD 31C: DeviceNet interface
Accessories: FBG31C Keypad USS21A Serial interface
Software: Software ROM 5 MCDTOOLS EPLAN Makros
7. MOVITRAC® Inverter Range 77
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7.2 MOVITRAC® 07A
MC 07 A 0022 2 B 1- 4- 00
Version
00 = Standard 10 = LOGODrive
Quadrants 4= 4Q with brake chopper
Connection type 1= 1 phase 3= 3 phase
Interference suppression 0= No filter A= Interference suppression AB= Interference suppression B
Supply voltage 2= 200 - 240 VAC 5= 380 - 500 VAC
Motor power 0022 = 2.2 kW
Version A
MOVITRAC® 07
Accessories / options: UBP11A Parameter module FHS DIN-rail installation UWS21A Interface adapter (RS-485 / RS-232) UWS21B Interface adapter (RS-485 / RS-232) UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 / USB)
Fieldbus interfaces UFP11A PROFIBUS UFD11A DeviceNet UFI11A Interbus UFO11A CANopen
Software: Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Makros
7. MOVITRAC® Inverter Range 78
Produkttraining 14.03.2008
7.3 MOVITRAC® B
Accessories / options: FBG11B Keypad with LED display and parameter memory MBG11B Setpoint generator DBG60B Keypad with plaintext display DBM60B Door mounting for DBG60B keypad DKG60B Extension cable 5m for DBG60B FSC11B Communication interface with RS-485 and SBUS FIO11B Analog module DFP21B PROFIBUS gateway UOH11B Gateway housing for fieldbus expansions or MOVI-PLC controller UBP11A Parameter module UWS21A Interface adapter (RS-485 / RS-232) UWS21B Interface adapter (RS-485 / RS-232) UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 / USB) FHS11B Mounting rail installation BG0XS FHS12B Mounting rail installation BG0S FHS13B Mounting rail installation BG0L FKB11B Base for resistors in flat design BG0XS FKB12B Base for resistors in flat design BG0S / BWXXX-003 FKB13B Base for resistors in flat design BG0L / BWXXX-003 DHP11B MOVI-PLC® basic DHE41B MOVI-PLC® advanced ETHERNET DHP41B MOVI-PLC® advanced PROFIBUS Slave DP-V1 DHD41B MOVI-PLC® advanced DeviceNet Slave DHP11B-T0 MOVI-PLC® basic DHP11B-T1 MOVI-PLC® basic in technology version I DHP11B-T2 MOVI-PLC® basic in technology version II DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T.. Memory cards for MOVI-PLC advanced With technology activation T0, T1, T2
Fieldbus interface gateway UFP11A PROFIBUS as external gateway DFP21B PROFIBUS integrated in MOVITRAC® B DFP21B/UOH11B PROFIBUS integrated in MOVITRAC® B, integrated in UOH11B Gateway housing. DFE32B PROFINET, integrated in MOVITRAC® B DFE32B/UOH11B PROFINET, integrated in MOVITRAC® B, integrated in UOH11B Gateway housing. UFD11A DeviceNet as external Gateway DFD11B DeviceNet integrated in MOVITRAC® B DFD11B/UOH11B DeviceNet integrated in MOVITRAC® B, integrated in UOH11B Gateway housing. UFI11A Interbus as external Gateway UFO11A CANopen as external Gateway DFE24B EtherCAT, integrated in MOVITRAC® B DFE24B/UOH11B EtherCAT, integrated in MOVITRAC® B, integrated in UOH11B Gateway housing
Software: MOVITOOLS MotionStudio EPLAN macros
7. MOVITRAC® Inverter Range 79
Produkttraining 14.03.2008
MC 07 B 0022 - 2 B 1- 4- 00 Version
00 = Standard 0T = With integr. Line filter
Quadrants 4= 4Q with brake chopper
Connection type 1= 1 phase 3= 3 phases
Interference suppression 0= No filter A= Interference suppression AB= Interference suppression B
Supply voltage 2= 200 - 240 VAC 5= 380 - 500 VAC
Motor power 0022 = 2.2 kW
Version B
MOVITRAC®
8. MOVIDRIVE® Inverter Range 80
Produkttraining 14.03.2008
8. MOVIDRIVE® Inverter Range
8.1 MOVIDRIVE® MDX..A
Control cards (CONTROL slot):
MDF: No encoder evaluation for “standard” frequency inverter applications MDV Incremental encoder evaluation for CFC or VFC speed control with asynchronous motors MDS Resolver evaluation only for synchronous servo systems (CM and DY motors)
Option cards (Option2 slot ): DIO11A Terminal expansion DIP11A Absolut encoder connection DRS11A Phase-synchronous operation (only for use with MDV and MDS)
Fieldbus connection option cards (Option1 slot): DFP11A / DFP21A: PROFI-BUS DFC11A: CAN-BUS DFO11A: CANOpen-BUS DFI11A / DFI21A: Interbus DFD11A: DeviceNet
Accessories: DBG11A Keypad USS21A Serial interface DBG11A Keypad DBG11A Keypad USS21A Serial interface UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment DWI11A 5 V encoder power supply
Software: Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Macros
8. MOVIDRIVE® Inverter Range 81
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8. MOVIDRIVE® Inverter Range 82
Produkttraining 14.03.2008
8.2 MOVIDRIVE® compact MCX..A
MOVIDRIVE® MCH..A
Control modes:
MCF: Only VFC (voltage-controlled); without encoder MCV, MCH: -VFC (voltage-controller); with and without encoder -CFC (current-controller); only with encoder MCS: only CFC (current-controller); with resolver
Accessories: DBG11B Keypad DBG11A Keypad USS21A Serial interface UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 and RJ10 / USB) with cable DWI11A 5V encoder power supply
Software: Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Macros
8. MOVIDRIVE® Inverter Range 83
Produkttraining 14.03.2008
MOVIDRIVE® compact MCV 41 A 0055-5A3-4-00
0055 = 5.5 kW
MCH
5 = 380...500 V / 2 = 200...240 VAC AC
Input filter A = installed / 0 = not installed
= flux control mode without encoder for asynchronous motors VFC operating modes (VFC = Voltage Flux Control) only= flux control mode without and with encoder for asynchronous motors VFC and CFC operating modes (CFC = Current Flux Control)= flux control mode with resolver for synchronous motors SERVO operating modes= flux control mode with encoder (Hiperface, sin/cos or TTL) for asynchronous or synchronous motors
Version
Quadrants
Type of supply
Recommended motor power
Type series and generation
Type:MCF
Rated supply voltage
Version A
00 = Standard / 0T = Technology
4 = 4Q (with brake chopper)
3 = 3-phase
MCV
MCS
8. MOVIDRIVE® Inverter Range 84
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8.3 MOVIDRIVE® MDX..B
Option cards:
DEH11B: HIPERFACE® encoder card DER11B: Resolver card DIO11B: Terminal expansion board DIP11B: Absolute encoder connection DRS11B: Phase-synchronous operation DHP11B-T0 MOVI-PLC® basic DHP11B-T1 MOVI-PLC® technology version I DHP11B-T2 MOVI-PLC® technology version II OST11B Additional RS485 interface for MOVI-PLC® control DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T.. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 DHF41B MOVI-PLC® advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface OMH41B-T.. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2
Option cards for fieldbus connection: DFP21B: PROFIBUS interface DFI11B / DFI21B: INTERBUS interface DFD11B: DeviceNet interface DFE11B MODEBUS TCP interface DFE12B PROFINET IO interface DFE13B EtherNet / IP interface DFE24B EtherCAT interface DFC11B Isolated CAN / CANopen interface DFS11B PROFIsafe interface Accessories:
DWI11A 5V encoder power supply UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment UWS21A Interface adapter (RS232 / RS485) UWS21B Interface adapter (RS232 / RS485) USB11A Interface adapter (RS485 / USB) DBG60B Keypad DBM60B Door mounting for keypad DBG60B DKG60B Extension cable 5m for DBG60B DAT11B Terminal adapter DAE14B X14 encoder adapter Sub D 9-pole in Sub D 15-pole DAE15B X15 encoder adapter Sub D 9-pole in Sub D 15-pole DWE11B HTL → TTL interface adapter for single-ended HTL encoders DWE12B HTL → TTL interface adapter for push-pull HTL encoders DCP12A Cable set for DC link connection MDX60/61B0005...0110-> MDR DCP13A Cable set for DC link connection MDX60/61B0150...0300-> MDR DCP15A Cable set for DC link connection MDX60/61B0370...0750-> MDR DCP16A Cable set for DC link connection MDX60/61B0900...1320-> MDR DMP11B Mounting panel for replacing MDX60A BG2 with MDX61B BG2S Software:
Software ROM 4 MOVITOOLS new: MOVITOOLS MotionStudio EPLAN Macros
8. MOVIDRIVE® Inverter Range 85
Produkttraining 14.03.2008
MDX61 B 0055 - 5 A 3 - 4 00
Design 00 = Standard
00/L = Coated circuit board
0T = Technology
0T/L = Coated circuit board
Quadrants 4 = 4Q (with brake chopper)
Connect. type 3 = 3-phase
Radio interf. Suppression on the line side
B = Rad. interf. supp. B A = Rad. interf. supp. A 0 = No radio interf. supp.
Supply voltage 5 = AC 380 ... 500 V
2 = AC 200 ... 240 V
Rec. motor power
0055 = 5.5 kW
Version B
Series 60 = Not option-capable
61 = Option-capable
9. MOVIAXIS® Servo Inverter 86
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9. MOVIAXIS® Servo Inverter MOVIAXIS® MX multi-axis servo inverter
Master module
MXM80A-000-000-00/Option MOVIAXIS® master module
Options DHP11B-T.. MOVI-PLC® basic in designs: T0 T1 T2 DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 DHF41B MOVI-PLC® advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface OMH41B-T. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 UFF41B Profibus DP-V1 gateway with TCP/IP and Data management
Software: Software ROM 7 MOVITOOLS MotionStudio
9. MOVIAXIS® Servo Inverter 87
Produkttraining 14.03.2008
MX A 80 A -004 50 3 - 00
00 = Series design XX = Special design 3 = 3-phase connection 50 = V = AC 380 - 500 V supply voltage Designs: 004 = Rated current for axis modules,
e.g. 004 = 4 A 050 = Dissipatable energy for DC link discharge
module e.g. 050 = 5000 Ws
010 = Rated power for supply module, e.g. 010 = 10 kW
050 = Capacity for capacitor, buffer or damping module e.g. 050 = 5000 µF
060 = Power for 24 V switched-mode power supply e.g. 060 = 600 W
Version Designs: 80 = Standard design
For axis/supply modules: Brake chopper and external braking resistance
81 = Design with a safety relay in the axis module For axis/supply modules: Braking resistance and capacitor module integrated (only for 10 kW)
82 = Design with two safety relays in the axis module
Unit type: A = Axis module B = Buffer module C = Capacitor module D = Damping module M = Master module P = Supply module with brake chopper R = Supply module with regeneration S = 24 V switched-mode power supply module Z = DC link discharge module
MOVIAXIS® MOVIAXIS® MX communication components
X _ _ 11 A Version Version status Design:
GH, GS =
Multi-encoder card
FP = PROFIBUS DP V1 fieldbus interface FA = K-Net fieldbus interface FE = EtherCAT fieldbus interface SE = EtherCAT-based systembus IO = Input/output card IA = Analog input/output card
Option component for MOVIAXIS®
10. Controller MOVI-PLC® basic and advanced 88
Produkttraining 14.03.2008
10. Controller MOVI-PLC® basic and advanced MOVI-PLC® basic DHP11B-T.. control cards T0 T1 T2 MOVI-PLC® basic DHP11B-Tx
For installation in MOVIDRIVE® B MOVITRAC® B MOVIAXIS® Master module
MOVI-PLC® advanced DHx41B control cards MOVI-PLC® advanced DHE41B
MOVI-PLC® advanced DHF41B
Ethernet interface PROFIBUS interface DeviceNet interface
For installation in MOVIDRIVE® B MOVITRAC® B
only DHE41B MOVIAXIS® Master
module
Control cards for MOVI-PLC® advanced
OMH41B-T.. with technology activation T0 T1 T2
10. Controller MOVI-PLC® basic and advanced 89
Produkttraining 14.03.2008
MOVI-PLC® basic and advanced drive - based
MOVIDRIVE® B Option card DHP11B-T.. DHE41B with OMH41B-T.. DHF41B with OMH41B-T..
Integrated in MOVIAXIS® Master module DHP11B-T.. DHE41B with OMH41B-T.. DHF41B with OMH41B-T..
Integrated in MOVITRAC® B DHP11B-T.. DHE41B with OMH41B-T..
MOVI-PLC® basic and advanced drive - compact
DHP11B-Tx / UOH11B DHE41B with OMH41B-T.. / UOH11B
DHP11B-Tx / OST11B / UOH21B DHF41B with OMH41B-T../ UOH21B
MOVIFIT® technology function level with integrated MOVI-PLC® basic
MT F 11 A 007-503-P 1 1 A-00/S11
Function level 0 - Classic 1 - Technology (MOVI-PLC
®)
2 - System (MOVIVISION®
)
10. Controller MOVI-PLC® basic and advanced 90
Produkttraining 14.03.2008
MOVI-PLC® I/O system
OCC11B CAN bus coupler OTM21B Terminal module ODI81B Digital input module ODO81B Digital output module OAI41B Analog input module (voltage) OAI42B Analog input module (current) OAI43B Analog input module (multi input) OAO41B Analog output module (voltage) OAO42B Analog output module (current) OAO43B Analog output module (multi output)
DHP11B-T.. MOVI-PLC® basic T0 T1 T2 DHE41B MOVI-PLC® advanced ETHERNET interface OMH41B-T.. Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 DHF41B MOVI-PLC® advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface OMH41B-T.. Control cards for MOVI-PLC advanced with technology activation T0, T1, T2 OST11B Additional RS485 interface as an option for DHP11B-T.. control card DHP11B-T.. / UOH11B MOVI-PLC® basic compact control DHE41B mit OMH41B-T.. / UOH11B MOVI-PLC® advanced compact control DHP11B-T.. / OST11B.. / UOH11B MOVI-PLC® basic compact control with additional RS485 interface DHF41B mit OMH41B-T.. / UOH11B MOVI-PLC® advanced compact control with PROFIBUS and DeviceNet interface OMH41B-T.. Memory card for MOVI-PLC® advanced with technology activation T0, T1, T2
11. Safety Technology MOVISAFE® 91
Produkttraining 14.03.2008
11. Safety Technology MOVISAFE®
11.1 Drive Technology with Integrated Safety Technology Drive electronics with integrated safety technology/control cabinet: MOVITRAC® B frequency inverter
Safe Stop according to cat. 3 for 3-phase AC 400 V units from 0,55 ... 75 kW MOVIDRIVE® B inverter
DFS11B PROFIsafe / PROFIBUS with output for safe disconnection of the MOVIDRIVE®
DFS12B PROFIsafe / PROFIBUS with CAN connection for DCS21B
DFS21B PROFIsafe / PROFINET with output for safe disconnection of the MOVIDRIVE®
DFS22B PROFIsafe / PROFINET with CAN connection for DCS21B
DCS21B safety monitor with speed and position monitoring and PROFIsafe connection
DCS31B safety monitor with speed and position monitoring
11. Safety Technology MOVISAFE® 92
Produkttraining 14.03.2008
11.2 Safety Technology Decentralized Installation Decentralized applications with safe disconnection of the drive in compliance with stop category 0 or 1 according to EN 60204-1 and fail-safe protection against restart according to EN 954-1 category 3
Gearmotors with integrated MOVIMOT® frequency inverter with optional SafetyDrive package
Permitted unit combinations for SafetyDrive: MFZ.6. field distributors
11. Safety Technology MOVISAFE® 93
Produkttraining 14.03.2008
MFZ.7. field distributors
MFZ.8. field distributors
MQS PROFIsafe® with safe disconnection
MQS22F 4DI/2DO (via M12 plug connector) + 2F-DI/1F-DO (2-pole) MQS32F 6DI / 0DO (via M12plug connector) + 2F-DI / 1F-DO (2-pole)
11. Safety Technology MOVISAFE® 94
Produkttraining 14.03.2008
Drive control for decentralized MOVIFIT® field installations
MOVIFIT® applications with safe disconnection of the drive in compliance with Stop category 0 or 1 according to EN 60204-1 and fail-safe protection against restart according to EN1037 and conformance with safety category 3 according to EN 954-1 as well as performance level d according to EN ISO 13849-1 MOVIFIT® MC with safe disconnection
MOVIFIT® FC with safe disconnection
ab
11. Safety Technology MOVISAFE® 95
Produkttraining 14.03.2008
MOVIFIT® with S11 PROFIsafe option
ab
ab
11. Safety Technology MOVISAFE® 96
Produkttraining 14.03.2008
11.3 Safety Technology Servo MOVIAXIS® multi-axis servo inverter
Axis modules with safe Stop category 3 or 4
MX A 81 A -004 50 3 - 00
81 = Design with a safety relay in the axis module For axis/supply modules: Braking resistor and capacitor module integrated (only for 10 kW)
82 = Design with two safety relays in the axis module
11.4 Modular Safety Monitor MOVISAFE® UCS21A with speed and position monitoring and PROFIsafe
connection UCS31A with speed and position monitoring UCS41A with speed monitoring
11. Safety Technology MOVISAFE® 97
Produkttraining 14.03.2008
11.5 Electromechanics and Mechanics Safety-oriented BST brake module
BMG.T double disk brake
12. DOP Operator Panels 98
Produkttraining 14.03.2008
12. DOP Operator Panels
DOP11B-20
LCD graphics display (monochrome) with 240x64 pixels and backlighting DC24V voltage supply, max. 350 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 membrane keypad with navigation keys, numeric keypad
and 8 function keys 16 LEDs (two colors red/green) Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory
DOP11B-25
Touch display (16 grayscales, STN, 5.7‘‘) with 320x240 pixels and backlighting DC24V voltage supply, max. 450 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal or vertical installation Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory
DOP11B-30
Touch display (64k colors, CSTN, 5.7‘‘) with 320x240 pixels and backlighting DC24V voltage supply, max. 450 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal or vertical installation Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory
DOP11B-40
Color display (64k colors, CSTN, 5.7‘‘) with 320x240 pixels and backlighting DC24V voltage supply, max. 500 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 membrane keypad with navigation keys, numeric keypad
and 16 function keys 16 LEDs (two colors red/green) Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory
DOP11B-50
Touch display (64k colors, TFT, 10.4‘‘) with 800x600 pixels and backlighting DC24V voltage supply, max. 1 A 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal vertical installation Ethernet 10/100Mbit Memory expansion via USB or CF 12 MB application memory
12. DOP Operator Panels 99
Produkttraining 14.03.2008
DOP – accessories/options PCS11B
Only for DOP11B! Communication cable between DOP11B drive operator panel
(RS-232, max 115.2 kBit/s) and PC (RS-232) for programming the Drive Operator Panel. Fixed length of 3m.
PCS21A
For DOP11A and DOP11B. Communication cable between drive operator panel (RS-485,
max. 57.6kBit/s) and SEW frequency inverters (RS-485, RJ-10). Fixed length of 5m.
PCS22A
For DOP11A and DOP11B. Communication cable between drive operator panel (RS-485,
max. 57.6kBit/s) and SEW frequency inverters (open cable end). Fixed length of 5m.
Prefabricated cable
Only DOP11B! Communication cable between DOP11B drive operator panel
(RS-232, max 57.6kBit/s) and UWS11A interface adapter (RS-232) for communication with SEW frequency inverters. Fixed length of 1.8m.
PCM11A
For DOP11A and DOP11B. Interface adapter between RS-232 (D-SUB 9-pole) and MPI
(HMI adapter S7-MPI)
UWS11A
For DOP11A and DOP11B Interface adapter for DIN rail mounting RS-232 <-> RS-485
UWU52A
For DOP11A and DOP11B Switched-mode power supply
Input: AC100-240V Output: DC24V, 2,5A
SW-ROM 6 (Project planning software)
For DOP11A and DOP11B HMI-Builder 3.0 with DOP-Tools, documentation and examples
13. Braking Resistors 100
Produkttraining 14.03.2008
13. Braking Resistors
Flat-type braking resistors
Wire and grid resistors on ceramic core
BW 100 - 006 - P
P overcurrent relay T temperature switch
Power at 100% cdf => 0.6 kW Resistance value: 100 Ω " 10% Braking resistor
Example: BW018-015: Braking resistance 18Ω 1.5 kW
BW 2 47
Resistance value in Ω: 47 Ω " 10% Power in kW: 2 kW Braking resistor
Example: BW147: Braking resistance 47Ω 1.2 kW
BS003 Touch guard for BW072-003 BS005 Touch guard for BW100-005 and BW072-005 HS001 Installation equipment for touch guard on profile rail DKB11A Heat sink for braking resistor in flat design MDX BG1 FKB11B Size 0XS Base for resistors in flat design FKB12B Size 0S Base for resistors in flat design FKB13B Size 0L Base for resistors in flat design FHS11B Size 0XS Support rail mounting with base for resistors in flat design FHS12B Size 0XS Support rail mounting with base for resistors in flat design FHS13B Size 0L Support rail mounting with base for resistors in flat design
13. Braking Resistors 101
Produkttraining 14.03.2008
Braking resistors for decentralized technology
Braking resistors in flatpack design in enclosure IP65 with installed 1.500 mm cable
BW 100 - 003 / K-1.5
Cable length 1.5 m Power in W:
003 = 100 W 005 = 200 W
Resistance in Ω: 100 = 100 Ω 200 = 200 Ω
Braking resistor
External braking resistors in compact design in enclosure IP66
BW 068 - 010
Power in W: 10 = 600 W 20 = 1200 W
Resistance in Ω: 068 = 68 Ω " 5% 150 = 150 Ω " 5%
Braking resistor
14. EMC 102
Produkttraining 14.03.2008
14. EMC
ND.. Line choke
ND 020 - 01 3 Number of phases: 3-phase Inductance in mH: 0.1 mH Rated current in A Line choke
ND085-013 (85 A, 0.1 mH, 3-phase) ND200-0033 (200 A, 0.03 mH, 3-phase) ND300-005 (300 A, 0.05 mH, 3-phase)
NF.. Line filter
NF 009 - 50 3 Number of phases: 3-phase Rated voltage x 10 in V: 500VAC Rated current in A: 9A Line filter
NF035-503 (35 A, 500 V, 3-phase)
HD.. Output choke
HD 001 Size 001/002/003/004/012 Output choke
ULF11B split core ferrite
HF.. Output filter
HF 015 - 50 3 Number of phases: 3-phase Voltage x 10 in V: 500 Assignment to MOVIDRIVE:
MDX0015 Output filter
HF075-503 Output filter for MDX 0075 500V 3-phase
EF.. EMC module for MOVITRAC® The module includes a line filter and an output choke for radio interference suppression B
EF 014 - 50 3 Number of phases: 3-phase Voltage x 10 in V: 500VAC Assignment to MOVITRAC® 1,5 kW EMC module
EF450-503 for MOVITRAC® 45 kW
14. EMC 103
Produkttraining 14.03.2008
EMC modules for MOVITRAC® B FKE12B EMC module for size 0S FKE13B EMC module for size 0L
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Version 6.0 T_DE_EN_I_003
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