Transcript
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Mertek
Solutions Solutions thru partnerships
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Mertek Background
Mertek Solutions Inc. is a privately held, world-class leader that designs and builds automation systems for the Automotive, Life Sciences, Solar, Electronics and Semi-conductor industries.
Electro-Mechanical Specialties 1990-2002
Purchased by Meikle Automation 2002-2009
Mertek Solutions Founded in 2009
25,000 sq. ft.
Sales goals of $5-8M
ISO-9001 Followed. Audit upcoming
38 Employees. Expect growth to 40-50
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Mertek Competitive Edge
Primary business focuses:
Discrete Part Assembly
Test Systems
Manufacturing Support
Mertek commitment:
To provide the best value for your investment.
To completely understand the customer’s requirements and to develop systems that meet those needs
To achieve mutual satisfaction on every project
To build long term, sustainable relationships
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Customers for Life
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North Carolina Systems and Service Facility
Location: Sanford, North Carolina
Capabilities: Small & Large Systems Manufacturing
Size: 25,000 Square Feet
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CAPABILITES:
ASSEMBLY
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Overview - Assembly
Assembly Overview
Return on investment is paramount. Whether your challenges are faster cycle times, maximizing uptime, zero defect control, or improving your overall processes, we can draw on our extensive knowledge base to bring you the best system to meet your goals.
Discrete part assembly
Throughput from 3,600/hour to 30/hour
Broad industry and part size experience
Match equipment style and precision to need
Projects from $50,000 to $4,000,000
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Assembly
Press fit/stake
Pneumatic
Air-over-Oil
Hydraulic
Servo Hydraulic
Servo Electric
Force and Distance Monitoring
Orbital Riveting
Radial Riveting
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Assembly
Screw driving
Pneumatic
DC Electric
Single Spindle
Multi-Spindle
Manual
Automated
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Assembly
Dispensing
Single and Multipoint
Timed Dispense
Metered Shot Size
Path Dispensing
Spray
Adhesives
Lubricants
Coatings
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Assembly
Fastening
Heat Stake
Ultrasonic Weld
Spin Weld
Laser Weld
Solder
Snap Fit
Riveting
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Assembly
Feeding
Vibratory Bowl
Tray Handling
Step Feeders
Tube Feeders
Vision Pick
Magazine Feed
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Assembly
Marking
Pin Stamp
Laser Mark
Ink Stamp
Inkjet
Impact
Label Print and Apply
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CAPABILITIES:
TESTING
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Test Overview
Testing Overview
Our expansive capabilities in assembly, test and measurement, and machine control and feedback ensure that our customers receive cutting edge, high performance manufacturing equipment that moves their products from cost to profit in record time.
Leak Test
Flow Test
Calibrate
Vision Inspection
Gage
Function Test
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Test
Leak Test
Significant Expertise
Numerous Installations
Complete Solutions
Instrumentation
Sealing
Material handling
Data tracking
Machine Build
Integration
In-house lab for trials
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Test
Leak Test
Mass Flow
Pressure Decay
Helium Mass Spec
Hydrogen Leak Testing
Pressure or Vacuum
Wet Testing
Custom Circuits or Standard Instrumentation
Signature Analysis
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Test
Flow Test
Blockage Check
Flow Measurement
Mass Flow
Back Pressure
Pressure
Vacuum
Fluid
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Test
Gauge and Test
LVDT
Laser
Eddy Current
Capacitive
Resistance
Voltage
Insulation Check
Hi-Pot
Continuity
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Test
Vision Inspection
Vision Sensors
PC based Vision
Line Scan
Gauge
Orientation
OCR
2D Matrix and Barcode
Graphic Inspection
Robotic Guidance
Intensity
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CAPABILITES:
INDUSTRIES
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Industries
Automotive Overview
Powertrain/Engine Component
Mechanism
Electronics
Interior/Comfort Systems
Chassis/Safety Systems
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Automotive
Powertrain/Engine
Cylinder head assembly
Clutch & Transmission Components
Intake and Exhaust Manifold
Fuel System Components
Engine Cooling System Components
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Automotive
Mechanism
Seat Track and Recliner
Door Lock
Door Latch
Window Regulator
Hinge Assembly
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Automotive
Electronics
Accessory, Hazard, Dimmer, and Window Switch
Solenoids
HVAC Control Module
ABS Pressure Transducer
Fuse Panel
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Automotive
Interior/Comfort Systems
HVAC System
Instrument Panel
Power Seat Motors
Vent Assembly
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Automotive
Chassis/Safety Systems
Steering Gear/Rack
Engine Cradle
Trailing Axle
Brake Module Assembly
Control Arm
Head Light / Tail Light
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Life Sciences
Life Sciences Overview
Markets Served
Medical Device
Diagnostic
Pharmaceutical
Services
Assembly
Test
Packaging
Line Integration
Clean Room Capabilities
Prototype and ramp-up cells
Kitting
Software
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Life Sciences
Medical Device
Assembly
Test and Inspection
Material Handling
Kitting
Applications:
Surgery Drape Folding
Syringe Assembly
Sharpe Assembly
IV Filter
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Life Sciences
Diagnostic
Assembly
Test and Inspection
Material Handling
Kitting
Application Examples:
Blood Test Cartridge
Petri Dish
Insulin Pump
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Life Sciences
Pharmaceutical
Line Integration
Tablet Counting
Tablet Inspection
Line Simulation
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Life Sciences
Clean Room Capabilities
Clean Room design
Self contained environments
System design and component selection suited for clean room
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Semiconductor
Semiconductor
Wafer Handling
Inspection
Dispensing
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Consumer Products
Consumer Products
Toner Cartridge
Ink Cartridge
Filters
Heat Exchanger
Power tools
Bottle Closures
Telephones
Cosmetic Cases
Spray Pumps
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CAPABILITES:
SYSTEM TYPES
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System Types
System Types Overview
Power and Free Pallet Systems
Lean Cells
Rotary Dial Machines
Walking Beam Systems
Robotic Cells
Hybrid Cells
Custom Machines
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System Types
Power and Free Pallet Systems
Large Parts
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System Types
Power and Free Pallet Systems
Small Parts
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System Types
Lean
Single cells
Lines and U-Cells
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System Types
Rotary Dial
Large Parts
Small Part
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System Types
Rotary Dial
High Speed
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System Types
Walking Beam
Motion types
Cam
Pneumatic
Servo motion
Hydraulic
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System Types
Robotic
Machine Tending
Complete Lines
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System Types
Robotic
SCARA
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System Types
Robotic
6 Axis
Material Handling
Assembly
Process
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System Types
Hybrid Systems
Robotics, Power &
Free and Indexing Conveyors Combined
Rotary Dial Feeding Power & Free System
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System Types
Custom Transport Systems
Indexing conveyors
Reciprocating Indexers
Synch/Asynch Chassis
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SOFTWARE
Standard and Custom
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Software
PLC and CPU Software
Module-Based Suite
Proven and Reliable
User Friendly Windows Interface
Add Value through Control and Data Management
Integration with Automation
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CAPABILITES:
COMPETITIVE EDGE
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Average Delivery Times
0
5
10
15
20
25
30
under 100,000 100,000 -
500,000
500,000-
1,000,000
Over
1,000,000
Machine Value
We
ek
s
Average Weeks to Complete
$28,089.90
$1,577,364
$782,398
$257,398
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The Mertek Competitive Edge
Attitude!!!
People working with
people to solve challenges
Cooperative spirit
Work to mutual goals
Mutual respect
Get it done
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The Mertek Competitive Edge
Structure
Engineering
Team approach
SolidWorks 3D parametric modeling
Engineering standards
Programming standards
Function Specifications
Test Plan
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The Mertek Competitive Edge
Structure
Project Management
Biweekly status reports
Common, detailed schedule for customers and build team
Web tools for on-line meetings, design reviews and information sharing
QS9000/TE / ISO9001 based procedures
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Our Competitive Edge
Structure
Documentation
Detailed user manuals
Trouble shooting instructions
CAD Drawings
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Our Competitive Edge
Structure
Service
24/7 central service
Round the clock access to trained technicians
Programming support via modem
Spare parts
Training
Upgrades
Preventative maintenance programs
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Our Competitive Edge
Structure
Licensed skilled trades
Experienced team
Vertically integrated facilities
Tool shops and panel build in-house
Fabrication and paint
Retain control through limited sub-contracting
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Our Competitive Edge
The Mertek Team
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Our Competitive Edge
Mertek always strive to provide the most value:
the best specifications,
the best performance,
the best quality and reliability,
the best delivery,
the best applications assistance,
the best after-sales support, and
the most helpful documentation.
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Summary
The right company
The right people
The right experience
Solutions thru Partnerships
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