KIT Series - Müggler Engineering ApS · The Gang Type CNC Turning Center Kit Series, designed by Hyundai WIA with years of expertise and the latest technology, is a gang tool CNC
Post on 29-Aug-2019
214 Views
Preview:
Transcript
The Gang Type CNC Turning Center Kit Series, designed by Hyundai WIA with years of expertise and the latest technology, is a gang tool CNC Turning Center and has maximized productivity by using a high speed, high performance mechanism.
Technical Leader
KIT250
mm(in)
mm(in)
inch
mm(in)
r/min
kW(HP)
mm(in)
EA
Ø320 (12.6″)
150 (5.9″)
5″
Ø32 (1.26″)
7,000
5.5/3.7 (7.3/5)
250/200 (9.8″/7.9″)
4
Swing Over the Bed
Max. Turning Length
Chuck Size
Bar Capacity
Spindle Speed
Spindle Output
Travel (X/Z)
No. of Tool
KIT450
mm(in)
mm(in)
inch
mm(in)
r/min
kW(HP)
mm(in)
EA
Ø530 (30.9″)
300 (11.8″)
6″
Ø45 (1.8″)
6,000 [6,000]
15/11 (20/15) [10.8/9 (14.5/12)]
450/300 (17.7″/11.8″)
6
Swing Over the Bed
Max. Turning Length
Chuck Size
Bar Capacity
Spindle Speed
Spindle Output
Travel (X/Z)
No. of Tool
[HYUNDAI-iTROL]
KIT250
KIT450
Automation/Process Integration, Easy to Operate
Gang Type Turning Center KIT Series● 60° slanted one-piece bed structure with high rigidity (KIT450)
● Stabilized unit structure to minimize thermal displacement
● High productivity achieved with its mechanism
● Fast rapid traverse rate : 30m/min (1,181 ipm)
● Environment considering design with units such as oil skimmer
● Compact design suitable for installation in restricted space
● Ergonomic design for convenient access to chuck and tool
01 Basic FeaturesThe Most Advanced Mechanism,Revolutionized ProductivityKIT Series
Double Anchored Ball ScrewIn order to eliminate thermal growth and increase accuracy, all axes are driven by high precision double anchored ballscrews.
Main SpindleThe high precision gearless spindle is designed with angular contact ball bearings. The bearings minimize thermal displacement and enhance surface machining accuracy.
One-Piece Bed StructureThe KIT Series one-piece bed structure has an excellent vibration absorbing ability and guarantees high precision manufacturing.
Especially, the KIT Series is designed to minimize thermal displacement in order to maintain high accuracy.
Slanted Type Bed (KIT450)Slanted Type Bed structure allows easier chuck access and convenient chip disposal.
02
01
LM Guide All axes of KIT Series are designed with LM Guides. It reduces machining noise and enhances productivity through faster traverse rate.
03
60°
04+
05
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
Basic Structure
Bed Flushing The bed flushing unit is installed as stardard to effectively resolve chip disposal problems.
Flat Type Bed The gang tool is attached to a flat type bed to ensure high precision during machining process.
01
03
02
KIT250
Rapid Traverse Rate (X/Z axis)
24/30 m/min (944.8/1,181 ipm) (KIT250)
30/36 m/min (1,181/1,417 ipm) (KIT450)
02 High Precision SpindleHigh Performance Gang Type CNC Turning Center
KIT Series
Main SpindleThe high precision gearless spindle is designed with angular contact ball bearings. The bearings minimize thermal displacement even at high speeds. Thermal stability leads to high accuracy and high precision.
KIT450
Others
6000 rpm
sec1.85 2.5
Efficient Time Saving SpindleThe installation of a high performance AC spindle motor allows improvement of acc/deceleration time compared to other existing models.
26% reduction
Other Machine
KIT450
2.5 sec
Acceleration/Deceleration Time
1.85 sec
Spindle Output/Torque Diagram
The 1PH8 Series is a high quality performance motor providing concentricity of 10㎛ and fast response time.
The servo motor operates smoothly in extreme environments such as high temperature, dust and dirt. The unique heat emission minimizing design makes it possible to maintain a high degree of accuracy at all times.
FANUC
06+
07
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
Spindle
0
75.6[55.7]
68.7[50.7]
500
KIT250
2,000 3,500 6,0001,500 6,000
12[8.8]
9[12]
10.8[14.5]
10.8kW [14.5HP] (S6 60%)
9kW [12HP] (Cont.)
1,500 4,500
75.6N.m [55.7lbf∙ft] (S6 60%)
68.7N.m [50.7lbf∙ft] (Cont.)
24.2[17.8]
48[35.4]
1,093 3,278
Spindle Speed (r/min) Spindle Speed (r/min)Spindle Speed (r/min)
7,000
48N∙m [35.4lbf∙ft] (15min)
5.5kW [7.4HP] (15min)
3.7kW [5HP] (Cont.)
24.2N∙m [17.8lbf∙ft] (Cont.)
95.5N∙m [70.4lbf∙ft] (15min)
15kW [20HP] (15min)
11kW [14.7HP] (Cont.)
70N∙m [51.6lbf∙ft] (Cont.)
Power (kW [HP])
5.5 [7.4] 15[20]
11[14.7]
95.5[70.4]
70[51.6]
0
4.3 [5.8]
3.7 [5]3 [4]
0
Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft])
0
75.6[55.7]
68.7[50.7]
500
KIT250
2,000 3,500 6,0001,500 6,000
12[8.8]
9[12]
10.8[14.5]
10.8kW [14.5HP] (S6 60%)
9kW [12HP] (Cont.)
1,500 4,500
75.6N.m [55.7lbf∙ft] (S6 60%)
68.7N.m [50.7lbf∙ft] (Cont.)
24.2[17.8]
48[35.4]
1,093 3,278
Spindle Speed (r/min) Spindle Speed (r/min)Spindle Speed (r/min)
7,000
48N∙m [35.4lbf∙ft] (15min)
5.5kW [7.4HP] (15min)
3.7kW [5HP] (Cont.)
24.2N∙m [17.8lbf∙ft] (Cont.)
95.5N∙m [70.4lbf∙ft] (15min)
15kW [20HP] (15min)
11kW [14.7HP] (Cont.)
70N∙m [51.6lbf∙ft] (Cont.)
Power (kW [HP])
5.5 [7.4] 15[20]
11[14.7]
95.5[70.4]
70[51.6]
0
4.3 [5.8]
3.7 [5]3 [4]
0
Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft])
SIEMENS 1PH8 Servo Motor
08+
09
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
Block Tool
Gang Type Block ToolWith Tool-To-Tool time reduced, productivity has bas improved in the machining of small sized parts.
Accuracy
◉ No. of Tool - KIT250 : 4 EA KIT450 : 6 EA
◉ Table size - KIT250 : 200x500 mm (7.8″x19.7″) KIT450 : 200x550 mm (7.8″x21.6″)
◉ Tool Size (OD/ID) - KIT250 : □20×20/Ø25 mm (□0.8″×0.8″xØ1″) KIT450 : □20×20/Ø32 mm (□0.8″×0.8″xØ1.2″)
Sp. Speed 1,500 min -1Material ALNose R of tool Diamond R 0.8Depth of cut 0.02 mm (0.0008″)Feed 0.03 mm/rev.
(0.001″/rev.)Dia. of work Ø30 (Ø1.2″)
◉ Accuracy (Roundness/Roughness) : ±0.45μm / ±0.5 μm
◉ Constant Cutting Accuracy ±3.5 μm
Cutting ConditionMaterial BrassSpindle Speed 2.300 rpmDepth of cut 1.5 mm (0.06″)Feed 0.03 mm/rev.
(0.001″/rev.)Coolant UseDia. of work Ø42 (Ø1.65″)
[2 pass cut]
Cutting Accuracy (μm)
❖ This data is taken after full warming up operation.
No. of Work (pcs)
HYUNDAI Intelligent ControlConvenient and Easy-to-Use Machine Tool...
Hyundai WIA take operator convenience to a higher level with the new controller, HYUNDAI-iTROL. Experience the new operating environment with HYUNDAI-iTROL.
HYUNDAI-iTROLThe Powerful CNC platform for Machine Tools 04KIT Series
When power is on, HYUNDAI-iTROL gives the worker instructions to do warm-up.HYUNDAI-iTROL also informs the worker of machine problems beforehand by showing current machine status.
Smart System operation preperation
The three essential operations for machining are program check, tool measurement and coordinates system setup. HYUNDAI-iTROL provides three operations in consecutive order to prevent error and to enable quick and easy setup.
Quick & Easy Machining Support
Tool and spindle monitoring can be easily done with a simple operation. This helps with tool management, spindle protection and factory automation.
Tool & Spindle Monitoring
Easy input/output of programs is possible with the use of USB memory card, CF memory card and LAN.
COMMUNICATION FUNCTION
RJ 45 Ethernet
USB 2.0
Compact Flash Card
You can use energy saving function (ECO) and machining optimization function (SMART) with the MCP button.
iTROL TechnologyiTROL Convenient Function
Dynamic servo control, highly efficient Siemens servo drive and Siemens servo motor with durability and quick response have been applied.
10+
11
K
IT S
ERIE
SG
ang
Type
Cn
C T
urni
ng C
ente
r H
yun
Dai
Wia
MaC
Hin
e TO
OL
Controller
Parts ConveyorThe parts conveyor transfers the finished workpiece unloaded by the parts catcher for user convenience.
Long Type 3m(118.1″)Max load processing capa. Ø42mm(1.7″)Shot Type 1.5m(59.1″)Max load processing capa. Ø65mm(2.6″)
Bar Feeder System
Bar Feeder Bar feeder system enables automation which leads to efficiency improvement.
Round Bar Material
Bar Feeder Machining Parts Catcher Parts Conveyor
Bar Feeder Process
04 User ConvenienceVarious Devices for User Convenience
KIT Series
Raw Material In Work Stocker 1st Machining
End Product Out Work Stocker 2nd Machining
Turn Over
The high speed gantry loaders and the work stocker allow the implementation of automation cells. This enables machining process flexibility and productivity enhancement.
Gantry Loader Machining Process
Gantry Loader System
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
Optional
12+
13
Standard & Optional
Main SpindleHollow Chuck 3 JawMain SpindleSolid Chuck 3 JawStandard Soft Jaw (1set)Chuck Clamp Foot Switch2 Steps Hyd, Pressure DeviceChuck Open/Close Confirmation Device2 Steps Chuck Foot SwitchSpindle Inside Stopper5° IndexCs-Axis (0.001°)Block ToolTool HolderBoring SleeveDrill SocketU-Drill HolderU-Drill Holder SleeveRotating Tool Head (X,Z Axis)Tail Stock & Steady RestManual Tail StockCoolant & Air BlowStandard Coolant (Nozzle)Chuck Coolant (Upper Chuck)Gun CoolantThrough Spindle Coolant (Only for Special Chuck)Chuck Air Blow (Upper Chuck)Air GunThrough Spindle Air Blow (Only for Special Chuck)
High Pressure Coolant
Power Coolant System (For Automation)Bed CoolantCoolant ChillerChip DisposalCoolant TankChip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)
Chip Wagon
Safety DeviceDoor Inter-LockTotal Splash GuardChuck hydraulic pressure maintenance interlockBack Spin Torque Limiter (BST)Torque LimiterElectric DeviceCall LightCall LightCall Light & BuzzerWork Light Electric Cabinet LightRemote MPGSpindle Load Meter (LED Type)Spindle RPM Meter (LED Type)
5″6″5″6″
0.4Bar (5.8 psi)6Bar (87 psi)
115ℓ(30.4 gal)
Right (Rear)
Standard(180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Large Swing(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized
1Color : ■3Color : ■■■3Color : ■■■B
Spindle Electric Device
● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable
KIT250●○☆☆●●☆
○(CE:●)☆☆○☆
●●●☆☆☆
-
●○○☆○○☆●○☆○☆
●
○
☆
○
○
○
☆
☆
●●
○(CE:●)●☆
○○○●○-○○
KIT250○○○○○●○☆○○
-○○-☆
○○○○☆
○☆☆○☆○☆○○○☆☆☆
●
●
☆○○☆
☆
●☆☆
Work CounterTotal CounterTool Counter
Multi Tool Counter
ABS EncoderElectric Circuit BreakerAVR (Auto Voltage Regulator)TransformerAuto Power OffMeasurementQ-SetterWork Close Confirmation Device(Only for Special Chuck)Linear ScaleCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer MQL (Minimal Quantity Lubrication)Fixture & AutomationAuto DoorAuto Shutter (Only for Automatic System)Sub Operation PannelBar Feeder InterfaceBar Feeder (FEDEK)Extra M-Code 4eaAutomation Interface
I/O Extension (IN & OUT) Parts CatcherParts ConveyorSemi Automation SystemSemi Automation SystemHyd. DeviceStandard Hyd. Cylinder
Standard Hyd. Unit
S/WMachine Guidance (HW-MCG : FANUC)Tool Monitoring (HW-TM : FANUC)DNC software (HW-eDNC : FANUC)Energy Saving System (HW-ESS : FANUC)Monitoring of the state of equipment(HW-MMS : FANUC)ETCTool BoxCustomized ColorCAD & CAM
DigitalDigitalDigital6ea9ea
15kVA
TACOSMCX/Z Axis
16Contact32ContactMain SP.
Only for Bearing PartsGeneral Turning
Hollow35bar (507.6 psi)/ 15ℓ (4gal)
Need Munsel No.
Specifications are subject to change without notice for improvement.
SPECIFICATIONS
Standard & Optional
Main SpindleHollow Chuck 3 Jaw
Main SpindleSolid Chuck 3 Jaw
Standard Soft Jaw (1set)Chuck Clamp Foot Switch2 Steps Hyd, Pressure DeviceSpindle Inside Stopper5° IndexCs-Axis (0.001°)Block ToolTool HolderBoring SleeveDrill SocketU-Drill HolderU-Drill Holder SleeveØ32 (Ø1.3″) Boring HolderRotating Tool Head (X,Z Axis)Tail Stock & Steady RestManual Tail StockCoolant & Air BlowStandard Coolant (Nozzle)Chuck Coolant (Upper Chuck)Gun CoolantThrough Spindle Coolant (Only for Special Chuck)Chuck Air Blow (Upper Chuck)Air GunThrough Spindle Air Blow (Only for Special Chuck)
High Pressure Coolant
Power Coolant System (For Automation)Coolant ChillerChip Disposal
Coolant Tank
Chip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)
Chip Wagon
Safety DeviceDoor Inter-LockTotal Splash GuardChuck hydraulic pressure maintenance interlockTorque LimiterBack Spin Torque Limiter (BST)Electric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet Light
Controller
Remote MPG
Sp. Load Meter(LED Type)
Sp. RPM Meter(LED Type)
6″8″10″6″8″10″
0.4Bar (5.8 psi)6Bar (87 psi)
100ℓ (26.4gal)130ℓ (34.3gal)Front (Rear)Front (Right)
Standard(180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Large Swing(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized
1Color : ■3Color : ■■■3Color : ■■■B
FANUCHYUNDAI-iTROL
FANUC(Mounted Type)HYUNDAI-iTROL(Built-in Type)FANUC(Mounted Type)HYUNDAI-iTROL(Built-in Type)
Spindle Electric Device
● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable
KIT450●○-○☆-●●○☆○○
●●●○○●☆
-
●○○☆○○☆●○☆☆
●-○○☆
○
○
○
○
☆
●●
○(CE:●)☆●
○○○●○●○-
○
●
○
●
KIT450○○○○○○●☆○
○○☆☆
-○○-☆
○○○○●☆
○☆☆○☆○☆○○○☆☆
●
-
●
☆○○☆
☆
●☆☆
Work CounterTotal CounterTool Counter
Multi Tool Counter
Electric Circuit BreakerABS EncoderAVR (Auto Voltage Regulator)TransformerETCFlash Memory CardAuto Power OffDouble Foot SwitchBack-Up Module For BlackoutMeasurementQ-SetterWork Close Confirmation Device(Only for Special Chuck)Linear ScaleCoolant Level Sensor (Only for Chip Conveyor)Environment
Air Conditioner
DehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & Automation Auto DoorAuto Shutter (Only for Automatic System)Sub Operation PannelBar Feeder InterfaceBar Feeder (FEDEK)Extra M-Code 4eaAutomation Interface
I/O Extension (IN & OUT)
Parts CatcherParts ConveyorSemi Automation SystemHyd. DeviceStandard Hyd. Cylinder
Standard Hyd. Unit
S/WMachine Guidance (HW-MCG : FANUC)Tool Monitoring (HW-TM : FANUC)DNC software (HW-eDNC : FANUC)Energy Saving System (HW-ESS : FANUC)Monitoring of the state of equipment(HW-MMS : FANUC)ETCTool BoxCustomized ColorCAD & CAM Software
DigitalDigitalDigital6ea9ea
20kVA
TACOSMCX/Z Axis
FANUCHYUNDAI-iTROL
16Contact32ContactMain SP.
Hollow35bar (507.6 psi)/ 10ℓ (2.6gal)35bar (507.6 psi)/ 15ℓ (4gal)
Need Munsel No.
Specifications are subject to change without notice for improvement.
14+
15
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
SPECIFICATIONS
unit : mm(in)External Dimensions
SPECIFICATIONS
TOOL TABLE
425 (16.7) 807 (31.8) 458 (18)1690 (66.5)
126(5)
460(18.1)
682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)
SP. CENTER
744
(29.
3)37
6(1
4.8)
581
(22.
9)
85 (3.3
)10
05 (3
9.6)
550
(21.
7)
1000
(39.
4)25
5(1
0)
577 (22.7)400
(15.
7)56
5 (2
2.2)
749 (29.5)
765
(30.
1)
1671
(65.
8) :
Sie
men
s
334(13.1)
1020
(40.
2)1650
(65)
: Fa
nuc916.5 (36.1)
520(20.5)
595(23.4)
515(20.3)
340(13.4)
555
(21.
8)98
8 (3
8.9)
1970 (77.5) 1248 (49.1)
1000
(39.
4)
SP. CENTER
CHIP CONVEYOR, REAR(OPTION)
1000
(39.
4)
CHIP CONVEYOR, SIDE R(OPTION)
CHIP CONVEYOR, REAR(OPTION)
1650
(65)
1060
(41.
7)
450 (17.7) 635 (25) 350(13.8)
151(5.9)
1435 (56.5)
755
(29.
7)89
5 (3
5.2)
291(11.5)
550 (21.7) 564 (22.2) 635 (25)2040 (80.3) 1147 (45.2)
1000
(39.
4)
1036 (40.8)
1000
(39.
4)
876 (34.5)SP. CENTER
1169 (46)385 (15.1)486 (19.1)70(2.7)
770
(30.
3)
770
(30.
3)
1532 (60.3) 108 (4.3)
1352 (53.2)175(6.9)
TOOL TABLE
425 (16.7) 807 (31.8) 458 (18)1690 (66.5)
126(5)
460(18.1)
682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)
SP. CENTER
744
(29.
3)37
6(1
4.8)
581
(22.
9)
85 (3.3
)10
05 (3
9.6)
550
(21.
7)
1000
(39.
4)25
5(1
0)
577 (22.7)400
(15.
7)56
5 (2
2.2)
749 (29.5)
765
(30.
1)
1671
(65.
8) :
Sie
men
s
334(13.1)
1020
(40.
2)1650
(65)
: Fa
nuc916.5 (36.1)
520(20.5)
595(23.4)
515(20.3)
340(13.4)
555
(21.
8)98
8 (3
8.9)
1970 (77.5) 1248 (49.1)
1000
(39.
4)
SP. CENTER
CHIP CONVEYOR, REAR(OPTION)
1000
(39.
4)
CHIP CONVEYOR, SIDE R(OPTION)
CHIP CONVEYOR, REAR(OPTION)
1650
(65)
1060
(41.
7)
450 (17.7) 635 (25) 350(13.8)
151(5.9)
1435 (56.5)
755
(29.
7)89
5 (3
5.2)
291(11.5)
550 (21.7) 564 (22.2) 635 (25)2040 (80.3) 1147 (45.2)
1000
(39.
4)
1036 (40.8)
1000
(39.
4)
876 (34.5)SP. CENTER
1169 (46)385 (15.1)486 (19.1)70(2.7)
770
(30.
3)
770
(30.
3)
1532 (60.3) 108 (4.3)
1352 (53.2)175(6.9)
KIT250
unit : mm(in)External Dimensions
KIT450
TOOL TABLE
425 (16.7) 807 (31.8) 458 (18)1690 (66.5)
126(5)
460(18.1)
682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)
SP. CENTER
744
(29.
3)37
6(1
4.8)
581
(22.
9)
85 (3.3
)10
05 (3
9.6)
550
(21.
7)
1000
(39.
4)25
5(1
0)
577 (22.7)400
(15.
7)56
5 (2
2.2)
749 (29.5)
765
(30.
1)
1671
(65.
8) :
Sie
men
s
334(13.1)
1020
(40.
2)1650
(65)
: Fa
nuc916.5 (36.1)
520(20.5)
595(23.4)
515(20.3)
340(13.4)
555
(21.
8)98
8 (3
8.9)
1970 (77.5) 1248 (49.1)
1000
(39.
4)
SP. CENTER
CHIP CONVEYOR, REAR(OPTION)
1000
(39.
4)
CHIP CONVEYOR, SIDE R(OPTION)
CHIP CONVEYOR, REAR(OPTION)
1650
(65)
1060
(41.
7)
450 (17.7) 635 (25) 350(13.8)
151(5.9)
1435 (56.5)
755
(29.
7)89
5 (3
5.2)
291(11.5)
550 (21.7) 564 (22.2) 635 (25)2040 (80.3) 1147 (45.2)
1000
(39.
4)
1036 (40.8)
1000
(39.
4)
876 (34.5)SP. CENTER
1169 (46)385 (15.1)486 (19.1)70(2.7)
770
(30.
3)
770
(30.
3)
1532 (60.3) 108 (4.3)
1352 (53.2)175(6.9)
TOOL TABLE
425 (16.7) 807 (31.8) 458 (18)1690 (66.5)
126(5)
460(18.1)
682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)
SP. CENTER
744
(29.
3)37
6(1
4.8)
581
(22.
9)
85 (3.3
)10
05 (3
9.6)
550
(21.
7)
1000
(39.
4)25
5(1
0)
577 (22.7)400
(15.
7)56
5 (2
2.2)
749 (29.5)
765
(30.
1)
1671
(65.
8) :
Sie
men
s
334(13.1)
1020
(40.
2)1650
(65)
: Fa
nuc916.5 (36.1)
520(20.5)
595(23.4)
515(20.3)
340(13.4)
555
(21.
8)98
8 (3
8.9)
1970 (77.5) 1248 (49.1)
1000
(39.
4)
SP. CENTER
CHIP CONVEYOR, REAR(OPTION)
1000
(39.
4)
CHIP CONVEYOR, SIDE R(OPTION)
CHIP CONVEYOR, REAR(OPTION)
1650
(65)
1060
(41.
7)
450 (17.7) 635 (25) 350(13.8)
151(5.9)
1435 (56.5)75
5 (2
9.7)
895
(35.
2)291
(11.5)550 (21.7) 564 (22.2) 635 (25)
2040 (80.3) 1147 (45.2)
1000
(39.
4)
1036 (40.8)
1000
(39.
4)
876 (34.5)SP. CENTER
1169 (46)385 (15.1)486 (19.1)70(2.7)
770
(30.
3)
770
(30.
3)
1532 (60.3) 108 (4.3)
1352 (53.2)175(6.9)
16+
17
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
SPECIFICATIONS
unit : mm(in)Tooling Travel Range
KIT250
OD Holder (R&L)
OD Holder
ID Holder
Grooving
BiteCopying
Threading
Boring Bar
Drill
Socket
OD Holder (R&L)
OD Holder (R)
ID Holder
Grooving
BiteCopying
Threading
Boring Bar
Drill
Socket
OD Holder (R)
OD Holder (L) U-Drill Holder
Socket
Bite
Bite U-Drill
U-Drill Holder U-Drill Socket U-Drill
Inside
Drill
ID Holder
OD Holder(R&L)
Right/Left (□20″)
Left (□20″)
Double (□20″)
Right/Left (□25″)
Double OD (□25″)
Single Ø32 (1 1/4″)
Tool Holder
Cap
Ø8 (5/16″)
Ø10 (3/8″)
Ø12 (1/2″)
Ø16 (5/8″)
Ø20 (3/4″)
Ø25 (1″)
MT 1 × MT 2
MT 2
Ø20 (3/4″)
Ø25 (1″)
O.D.Tool Holder
I.D. Tool Holder
U-Drill Tool Holder
Boring
Drill
U-Drill
Turning Holder
Turning Holder
Socket
ITEM KIT250
1
-
1
-
-
1
-
-
1
1
1
-
-
-
1
1
-
-
Tooling Parts Detail
SPECIFICATIONS
Specifications are subject to change without notice for improvement.
unit : mm(in)Tooling Travel Range
KIT450
OD Holder (R&L)
OD Holder
ID Holder
Grooving
BiteCopying
Threading
Boring Bar
Drill
Socket
OD Holder (R&L)
OD Holder (R)
ID Holder
Grooving
BiteCopying
Threading
Boring Bar
Drill
Socket
OD Holder (R)
OD Holder (L) U-Drill Holder
Socket
Bite
Bite U-Drill
U-Drill Holder U-Drill Socket U-Drill
Inside
Drill
ID Holder
OD Holder(R&L)
Right/Left (□20″)
Left (□20″)
Double (□20″)
Right/Left (□25″)
Double OD (□25″)
Single Ø32 (1 1/4″)
Tool Holder
Cap
Ø8 (5/16″)
Ø10 (3/8″)
Ø12 (1/2″)
Ø16 (5/8″)
Ø20 (3/4″)
Ø25 (1″)
MT 1 × MT 2
MT 2
Ø20 (3/4″)
Ø25 (1″)
O.D.Tool Holder
I.D. Tool Holder
U-Drill Tool Holder
Boring
Drill
U-Drill
Turning Holder
Turning Holder
Socket
ITEM KIT450
2
-
1
Opt
Opt
2
Opt
Opt
Opt
1
1
1
Opt
Opt
1
Opt
Opt
Opt
Tooling Parts Detail
SPECIFICATIONS
18+
19
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
Specifications are subject to change without notice for improvement.
KIT450
X-ST
ROKE
3(0.1)
unit : mm(in)The Stroke of Table
20+
21
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
SPECIFICATIONS
SPECIFICATIONS
Specifications [ ] : Option
Specifications are subject to change without notice for improvement.
ITEM KIT250
CAPACITY
Swing Over the Bed mm(in) Ø320 (12.6″)
Max. Turning Dia. mm(in) Ø135 (5.3″)
Max. Turning Length mm(in) 150 (5.9″)
Bar Capacity mm(in) Ø32 (1.3″)
SPINDLE
Chuck Size mm(in) Ø135 (5.3″)
Spindle Bore mm(in) Ø42 (1.7″)
Spindle Speed (rpm) r/min 7,000
Motor (Max/Cont.) kW(HP) 5.5/3.7 (7.4/5)
Torque (Max/Cont.) N・m(lbf・ft) 48/32.4 (35.4/23.9)
Spindle Type - BELT
Spindle Nose - FLAT Ø110 (4.3″)
FEED
Travel (X/Z) mm(in) 250/200 (9.8″/7.9″)
Rapid Traverse Rate (X/Z) m/min(ipm) 24/30 (944.8/1,181)
Slide Type - LM GUIDE
BLOCKTOOL
No. of Tool EA 4
Tool SizeOD mm(in) □20×20 (□0.8″×□0.8″)
ID mm(in) Ø25 (1″)
TANKCAPACITY
Coolant Tank ℓ(gal) 115 (30.4)
Lubricating Tank ℓ(gal) 1.8 (0.5)
POWERSUPPLY
Electric Power Supply kVA 8
Thickness of Power Cable Sq OVER 16
Voltage V/Hz 220/60 (200/50)
MACHINE
Floor Space (L×W) mm(in) 1,690x1,640 (66.5″x64.6″)
Height mm(in) 1,670 (65.7″)
Weight kg(lb) 1,900 (4,189)
NC Controller - HYUNDAI WIA FANUC i Series
Specifications [ ] : Option
Specifications are subject to change without notice for improvement.
22+
23
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
SPECIFICATIONS
ITEM KIT450
CAPACITY
Swing Over the Bed mm(in) Ø530 (20.9″)
Max. Turning Dia. mm(in) Ø170 (6.7″)
Max. Turning Length mm(in) 300 (11.8″)
Bar Capacity mm(in) Ø45 (1.8″)
SPINDLE
Chuck Size mm(in) Ø169 (6.7″)
Spindle Bore mm(in) Ø53 (2.1″)
Spindle Speed (rpm) r/min 6,000 [6,000]
Motor (Max/Cont.) kW(HP) 15/11 (20/15) [10.8/9 (14.5/12)]
Torque (Max/Cont.) N・m(lbf・ft) 95.5/70 (70.4/51.6) [75.6/68.7 (55.7/50.6)]
Spindle Type - BELT
Spindle Nose - A2-5
FEED
Travel (X/Z) mm(in) 450/300 (17.7″/11.8″)
Rapid Traverse Rate (X/Z) m/min(ipm) 30/36 (1,181/1,417)
Slide Type - LM GUIDE
BLOCKTOOL
No. of Tool EA 6
Tool SizeOD mm(in) □20×20 (□0.8″×□0.8″)
ID mm(in) Ø32 (1.3″)
TANKCAPACITY
Coolant Tank ℓ(gal) 100 (26.4)
Lubricating Tank ℓ(gal) 1.8 (0.5)
POWERSUPPLY
Electric Power Supply kVA 17
Thickness of Power Cable Sq OVER 16
Voltage V/Hz 220/60 (200/50)
MACHINE
Floor Space (L×W) mm(in) 2,110x1,586 (83.1″x62.4″)
Height mm(in) 1,830 (72″)
Weight kg(lb) 2,700 (5,952)
NC Controller - HYUNDAI WIA FANUC i Series [HYUNDAI-iTROL]
CONTROLLER
Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.
HYUNDAI-iTROL (KIT450)Control & Composition Number of axis/SpindlesNumber of axis/Spindles, max.Color displayKeyboardPart programAddition of part program on CF cardTransfer FunctionFeedrate overrideTransfer value input rangeUnlimited rotation of rotation axisAcc./Dec. with jerk limitationMeasuring systems 1 and 2, selectableTravel to fixed stopAuto Servo Tuning (AST)Spindle FunctionSpindle overrideSpindle speed, max. programmable value rangeAutomatic gear stage selectionSpindle orientationSpindle speed limitationRigid tappingSpindle control with PLCInterpolationLinear interpolation axis, max.Circle via center point and end pointCircle via interpolation pointHelical interpolationNon-uniform rational B splinesContinuous - path mode with programmable rounding clearanceProgram FunctionSubroutine levels, max.Interrupt routines, max.Number of levels for skip blocksPolar CoordinatesDimensions inch/metric, changeover manually or via programDynamic preprocessing memory FIFOLook aheadAbsolute/Incremental commandScaling/RotationRead/Write system variablesBlock searchEdit backgroundProcessing program number, max.Using of CF Card, USBBasic coordinate number, max.Work coordinate number, max.Basic/Work coordinate programming changeScratching functionGlobal and Local user data (GUD/LUD)Global program user dataInteractive cycle programTool FunctionTool radius compensationsTool offset selection via T/D numbersTools / Cutting edges in tool listMonitoring FunctionWorking area limitSoftware and Hardware limitZero-speed/Clamping monitoring2D/3D protection zonesContour monitoringCompensationBacklash compensationLeadscrew error compensationMeasuring system error compensationFeedforward control (Speed control)
2 axes (X, Z) / 3 axes (X, Z, C) 8 axes (Axis + Spindle) TFT 10.4" Color (800 x 600) QWERTY Full Keyboard 1MB, 3MB, 5MB
0% ~ 200% ± 999999999
0% ~ 150% 1000000 ~ 0.0001
4 axis
7 2 2
1 G90 / G91
750
1 100
128 / 256, 256 / 512
Safety FunctionSafe torque off (STO)Safe brake control (SBC)Safe stop 1 (SS1)Diagnostic FunctionAlarm/Message , Alarm logPLC status/LAD online displayPLC remote connection (Ethernet)Protection FunctionEmergency StopOver TravelContour MonitoringProgram ProtectionAutomation Support FunctionActual velocity displayTool life managementWork counter/Cycle time2D simulationManual OperationManual handle/Jog transferManual measurement of workpiece / tool offsetAutomatic tool/Workpiece measurementAutomatic/Program reference approachAutomatic OperationProgram run as using CF card/USBProgram control/modificationBlock searchRepositionPreset (Set actual value)Data TransmissionEthernet networkUSB memory stick & CF cardConvenience FunctionProcessing setting(Coordinate system setting, TMS)Processing support(Tool Monitoring, Spindle overload monitoring)Maintenance(Turret Guidance, I/O monitoring, Manual)Management (Soft MCP, M/G code List)SMART machiningEnergy saving function (ECO)Machine Monitoring System (MMS Lite)LanguageStandard support language
OptionMaximum skip block numberDRF offsetMDI program save/loadTeach-In mode3D simulation(Except for working area/Collision check)Real time simulationInteractive program (Shop Turn)Spline interpolationProgram remote control in network
Language
As time / As amount Embedded
Chinese Simplified, English, Korean
10
Chinese Traditional, French, German,Italian, Portuguese, Spanish
HYUNDAI WIA FANUC i SeriesControl function / Screen display
Control axis number
Simultaneous control axis number
Min. input unit
Min. increment
High speed HRV controlInch/metric conversionInterlockMachinelockEmergency stopStroke check 1Stroke check 2Stroke check 3Follow upSub off
Backlash compensation
Position switchFault load detectionHigh resolution transfer control (HRM)LCD / MDIOperationAuto handling (memory)MDI handlingSearch functionProgram re-startPreventive function for mis-handlingBuffer registrationProgram check functionSingle blockFeed functionManual jog feedManual Handle ScaleFeed commandFeed overrideJog overrideRapid transfer overrideOverride releaseTransfer/minute, transfer/rpmProgram input and interpolation function
Nano interpolation
Dwell functionThreading retractVariable lead threadingReturn of first zero pointReturn check of zero pointReturn of second zero pointProgram stop/overTape codeOptional block skipMax. program enter unitProgram numberAbsolute, incremental programmingDecimal number enteringPlain selectionWork coordinate selectionManual absolute Drawing dimension direct input programmingG code systemProgrammable data inputSub program callCustom macro BCustom macro variable additionMultiple repetitive cyclesMultiple repetitive cycles ⅡLathe fixed cycleManual guide i
Max. 4 axesX, Z axisX, Z, C axis (M type machine)2 axes/straight, arc interpolation (Max. 4 axes)X, Z axis : 0.001mm (0.0001″)C axis : 0.001 deg.X, Z axis : 0.001mm (0.0001″)C axis : 0.001 deg.
G20 / G21Each axes / All axesFull axes
Over-travel
+/- 0~9999 Pulse(Rapid traverse & cutting feed)
Back spin torque limiter (BST)
8.4″ Color LCD
Sequence, Program
Dry run, Program check
Rapid transfer, Jog, Handlex1, x10, x100Direct command for F code feed0~200% (10% units)0~2,000 mm/min [79 ipm]F1, F5, F25/F50, F100%
Positioning/Straight/Arc(G00/G01/G02/G03)G04, 0~9999.9999 sec
G28, ManualG27G30M00, M01 / M02, M30EIA / ISO1 EA+/- 9999.9999”O+4 digit number
G17, G18, G19G52 to G59“ON” FixedIncluded chamfering / Corner R`A/B/CG1010 Steps
#100 to #199, #500 to #999
Interactive program
Sub / Main spindle functionM-Code functionM-Code function lockLock sp. speed commandMain sp. constant controlSpindle speed overrideSpindle position decisionRigid tappingTool function / Tool compensationTool functionTool offset quantityTool offset Tool nose radius compensationConfiguration/wear compensationDirect input of measuring tool compensation B Tool life managementData input, output and editing functionInput/output interfaceMemory card input and outputProgram storing capacityProgram registration quantityMemory lockBackground editAdditional expandable editScreen, diagnosis and setting functionSelf diagnosis functionHistoric screenHelp functionOutside messageOperation time/counter displayActual sp. speed, T code displayActual machining feed rate displayHandling monitor screenGraphic screenSpindle/servo setting screenLanguagesLCD screen saveAuto data backupFunction according with machine specificationCs contouring functionStored pitch error compensationPole coordinate commandCylinder interpolationDrill fixed cycleSp. positioning expandable
OptionHigh speed EthernetOptional block skip3rd & 4th reference point returnProgram storing capacityData serverPolygon turningHellical interpolationDynamic graphic display8 level data protection functionManual guide i
Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.
M4 digit number
S + 4 digit number, binary number outputG96, G9750% ~ 150% (10% unit)
T2 + 264 pairs
G40, G41, G42
RS232C, Memory Card
320 KbyteMax 500 programs
NC program copy, move, change
Alarm and handling screen
Rod meter light
Screen saver
Turn millTurn millTurn millTurn millTurn millTurn mill
100 Mbps (Option board is required)9 EA
512 Kbyte1GB
Interactive program (10.4″Color LCD)
24+
25
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
CONTROLLER
26+
27
K
IT S
ERIE
SG
anG
Typ
e C
nC
Tu
rn
inG
Cen
Ter
H
yun
Dai
Wia
MaC
Hin
e TO
OL
OVERSEAS OFFICES
Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680
Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804
HEADQUARTER
HYUNDAI WIAMachine Tools America 265, Spring Lake Drive, Itasca, IL, 60143
TEL : +1 201 489 2887 FAX : +1 201 489 2723
Jiangsu HYUNDAI WIANo.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China
TEL : +86 512 5672 6808FAX : +86 512 5671 6960
Chengdu OfficeNO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China 610041
TEL : +86 28 8665 5550FAX : +86 28 8666 2985
HYUNDAI WIAMachine Tools Europe Kaiserleipromenade 5, D-63067 Offenbach, Germany
TEL : +49 69271 472 701FAX : +49 69271 472 719
Hyundai WIA Machine Tools ChinaShanghai Office1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, 200233
TEL : +86 21 6427 9885FAX : +86 21 3431 0376
Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China 430056
TEL : +86 27 5956 3256~7FAX : +86 27 5952 3258
Raunheim Service CenterRaunheim R&D CenterKelsterbacher Strasse 51, 65479 Raunheim, Germany
TEL : +49 6142 9256 0 FAX : +49 6142 834 100
Beijing Office13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China 100176
TEL : +86 10 8453 9850~2FAX : +86 10 8453 9853
Qingdao OfficeRoom 1207, Caifu Building, 182-6 Haier Middle Road, Qingdao, China 266061
TEL : +86 532 8667 9333~5FAX : +86 532 8667 9338
Inida Office#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, IndiaTEL: +91-44-3290-1719
Guangzhou OfficeRoom 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China 511400
TEL : +86 20 8550 6595~6 FAX : +86 20 8550 6597
Shenyang OfficeRoom 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China 110013
TEL : +86 24 3228 6640FAX : +86 24 3228 6642
2015-12 002.002 ENG
Head Office & Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do
Tel +82 55 280 9206, 9299 Fax +82 55 210 9804
machine.hyundai-wia.com
Overseas Sales Team16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do
Tel +82 31 593 8173
Middle ShaftKIT450 Movie Piston Ring Gear
top related