KIT Series - Müggler Engineering ApS · The Gang Type CNC Turning Center Kit Series, designed by Hyundai WIA with years of expertise and the latest technology, is a gang tool CNC

KIT SeriesHYUNDAI WIA Gang Type CNC Turning Center

The Gang Type CNC Turning Center Kit Series, designed by Hyundai WIA with years of expertise and the latest technology, is a gang tool CNC Turning Center and has maximized productivity by using a high speed, high performance mechanism.

Technical Leader

KIT250

mm(in)

mm(in)

inch

mm(in)

r/min

kW(HP)

mm(in)

EA

Ø320 (12.6″)

150 (5.9″)

5″

Ø32 (1.26″)

7,000

5.5/3.7 (7.3/5)

250/200 (9.8″/7.9″)

4

Swing Over the Bed

Max. Turning Length

Chuck Size

Bar Capacity

Spindle Speed

Spindle Output

Travel (X/Z)

No. of Tool

KIT450

mm(in)

mm(in)

inch

mm(in)

r/min

kW(HP)

mm(in)

EA

Ø530 (30.9″)

300 (11.8″)

6″

Ø45 (1.8″)

6,000 [6,000]

15/11 (20/15) [10.8/9 (14.5/12)]

450/300 (17.7″/11.8″)

6

Swing Over the Bed

Max. Turning Length

Chuck Size

Bar Capacity

Spindle Speed

Spindle Output

Travel (X/Z)

No. of Tool

[HYUNDAI-iTROL]

KIT250

KIT450

Automation/Process Integration, Easy to Operate

Gang Type Turning Center KIT Series● 60° slanted one-piece bed structure with high rigidity (KIT450)

● Stabilized unit structure to minimize thermal displacement

● High productivity achieved with its mechanism

● Fast rapid traverse rate : 30m/min (1,181 ipm)

● Environment considering design with units such as oil skimmer

● Compact design suitable for installation in restricted space

● Ergonomic design for convenient access to chuck and tool

01 Basic FeaturesThe Most Advanced Mechanism,Revolutionized ProductivityKIT Series

Double Anchored Ball ScrewIn order to eliminate thermal growth and increase accuracy, all axes are driven by high precision double anchored ballscrews.

Main SpindleThe high precision gearless spindle is designed with angular contact ball bearings. The bearings minimize thermal displacement and enhance surface machining accuracy.

One-Piece Bed StructureThe KIT Series one-piece bed structure has an excellent vibration absorbing ability and guarantees high precision manufacturing.

Especially, the KIT Series is designed to minimize thermal displacement in order to maintain high accuracy.

Slanted Type Bed (KIT450)Slanted Type Bed structure allows easier chuck access and convenient chip disposal.

02

01

LM Guide All axes of KIT Series are designed with LM Guides. It reduces machining noise and enhances productivity through faster traverse rate.

03

60°

04+

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Basic Structure

Bed Flushing The bed flushing unit is installed as stardard to effectively resolve chip disposal problems.

Flat Type Bed The gang tool is attached to a flat type bed to ensure high precision during machining process.

01

03

02

KIT250

Rapid Traverse Rate (X/Z axis)

24/30 m/min (944.8/1,181 ipm) (KIT250)

30/36 m/min (1,181/1,417 ipm) (KIT450)

02 High Precision SpindleHigh Performance Gang Type CNC Turning Center

KIT Series

Main SpindleThe high precision gearless spindle is designed with angular contact ball bearings. The bearings minimize thermal displacement even at high speeds. Thermal stability leads to high accuracy and high precision.

KIT450

Others

6000 rpm

sec1.85 2.5

Efficient Time Saving SpindleThe installation of a high performance AC spindle motor allows improvement of acc/deceleration time compared to other existing models.

26% reduction

Other Machine

KIT450

2.5 sec

Acceleration/Deceleration Time

1.85 sec

Spindle Output/Torque Diagram

The 1PH8 Series is a high quality performance motor providing concentricity of 10㎛ and fast response time.

The servo motor operates smoothly in extreme environments such as high temperature, dust and dirt. The unique heat emission minimizing design makes it possible to maintain a high degree of accuracy at all times.

FANUC

06+

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Spindle

0

75.6[55.7]

68.7[50.7]

500

KIT250

2,000 3,500 6,0001,500 6,000

12[8.8]

9[12]

10.8[14.5]

10.8kW [14.5HP] (S6 60%)

9kW [12HP] (Cont.)

1,500 4,500

75.6N.m [55.7lbf∙ft] (S6 60%)

68.7N.m [50.7lbf∙ft] (Cont.)

24.2[17.8]

48[35.4]

1,093 3,278

Spindle Speed (r/min) Spindle Speed (r/min)Spindle Speed (r/min)

7,000

48N∙m [35.4lbf∙ft] (15min)

5.5kW [7.4HP] (15min)

3.7kW [5HP] (Cont.)

24.2N∙m [17.8lbf∙ft] (Cont.)

95.5N∙m [70.4lbf∙ft] (15min)

15kW [20HP] (15min)

11kW [14.7HP] (Cont.)

70N∙m [51.6lbf∙ft] (Cont.)

Power (kW [HP])

5.5 [7.4] 15[20]

11[14.7]

95.5[70.4]

70[51.6]

0

4.3 [5.8]

3.7 [5]3 [4]

0

Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft])

0

75.6[55.7]

68.7[50.7]

500

KIT250

2,000 3,500 6,0001,500 6,000

12[8.8]

9[12]

10.8[14.5]

10.8kW [14.5HP] (S6 60%)

9kW [12HP] (Cont.)

1,500 4,500

75.6N.m [55.7lbf∙ft] (S6 60%)

68.7N.m [50.7lbf∙ft] (Cont.)

24.2[17.8]

48[35.4]

1,093 3,278

Spindle Speed (r/min) Spindle Speed (r/min)Spindle Speed (r/min)

7,000

48N∙m [35.4lbf∙ft] (15min)

5.5kW [7.4HP] (15min)

3.7kW [5HP] (Cont.)

24.2N∙m [17.8lbf∙ft] (Cont.)

95.5N∙m [70.4lbf∙ft] (15min)

15kW [20HP] (15min)

11kW [14.7HP] (Cont.)

70N∙m [51.6lbf∙ft] (Cont.)

Power (kW [HP])

5.5 [7.4] 15[20]

11[14.7]

95.5[70.4]

70[51.6]

0

4.3 [5.8]

3.7 [5]3 [4]

0

Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft]) KIT450Power (kW [HP]) Torque (N·m [lbf·ft])

SIEMENS 1PH8 Servo Motor

03 Gang Type Block ToolHigh Precision Mechanism Gang Type CNC Turning CenterKIT Series

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Block Tool

Gang Type Block ToolWith Tool-To-Tool time reduced, productivity has bas improved in the machining of small sized parts.

Accuracy

◉ No. of Tool - KIT250 : 4 EA KIT450 : 6 EA

◉ Table size - KIT250 : 200x500 mm (7.8″x19.7″) KIT450 : 200x550 mm (7.8″x21.6″)

◉ Tool Size (OD/ID) - KIT250 : □20×20/Ø25 mm (□0.8″×0.8″xØ1″) KIT450 : □20×20/Ø32 mm (□0.8″×0.8″xØ1.2″)

Sp. Speed 1,500 min -1Material ALNose R of tool Diamond R 0.8Depth of cut 0.02 mm (0.0008″)Feed 0.03 mm/rev.

(0.001″/rev.)Dia. of work Ø30 (Ø1.2″)

◉ Accuracy (Roundness/Roughness) : ±0.45μm / ±0.5 μm

◉ Constant Cutting Accuracy ±3.5 μm

Cutting ConditionMaterial BrassSpindle Speed 2.300 rpmDepth of cut 1.5 mm (0.06″)Feed 0.03 mm/rev.

(0.001″/rev.)Coolant UseDia. of work Ø42 (Ø1.65″)

[2 pass cut]

Cutting Accuracy (μm)

❖ This data is taken after full warming up operation.

No. of Work (pcs)

HYUNDAI Intelligent ControlConvenient and Easy-to-Use Machine Tool...

Hyundai WIA take operator convenience to a higher level with the new controller, HYUNDAI-iTROL. Experience the new operating environment with HYUNDAI-iTROL.

HYUNDAI-iTROLThe Powerful CNC platform for Machine Tools 04KIT Series

When power is on, HYUNDAI-iTROL gives the worker instructions to do warm-up.HYUNDAI-iTROL also informs the worker of machine problems beforehand by showing current machine status.

Smart System operation preperation

The three essential operations for machining are program check, tool measurement and coordinates system setup. HYUNDAI-iTROL provides three operations in consecutive order to prevent error and to enable quick and easy setup.

Quick & Easy Machining Support

Tool and spindle monitoring can be easily done with a simple operation. This helps with tool management, spindle protection and factory automation.

Tool & Spindle Monitoring

Easy input/output of programs is possible with the use of USB memory card, CF memory card and LAN.

COMMUNICATION FUNCTION

RJ 45 Ethernet

USB 2.0

Compact Flash Card

You can use energy saving function (ECO) and machining optimization function (SMART) with the MCP button.

iTROL TechnologyiTROL Convenient Function

Dynamic servo control, highly efficient Siemens servo drive and Siemens servo motor with durability and quick response have been applied.

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Controller

Parts ConveyorThe parts conveyor transfers the finished workpiece unloaded by the parts catcher for user convenience.

Long Type 3m(118.1″)Max load processing capa. Ø42mm(1.7″)Shot Type 1.5m(59.1″)Max load processing capa. Ø65mm(2.6″)

Bar Feeder System

Bar Feeder Bar feeder system enables automation which leads to efficiency improvement.

Round Bar Material

Bar Feeder Machining Parts Catcher Parts Conveyor

Bar Feeder Process

04 User ConvenienceVarious Devices for User Convenience

KIT Series

Raw Material In Work Stocker 1st Machining

End Product Out Work Stocker 2nd Machining

Turn Over

The high speed gantry loaders and the work stocker allow the implementation of automation cells. This enables machining process flexibility and productivity enhancement.

Gantry Loader Machining Process

Gantry Loader System

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Optional

12+

13

Standard & Optional

Main SpindleHollow Chuck 3 JawMain SpindleSolid Chuck 3 JawStandard Soft Jaw (1set)Chuck Clamp Foot Switch2 Steps Hyd, Pressure DeviceChuck Open/Close Confirmation Device2 Steps Chuck Foot SwitchSpindle Inside Stopper5° IndexCs-Axis (0.001°)Block ToolTool HolderBoring SleeveDrill SocketU-Drill HolderU-Drill Holder SleeveRotating Tool Head (X,Z Axis)Tail Stock & Steady RestManual Tail StockCoolant & Air BlowStandard Coolant (Nozzle)Chuck Coolant (Upper Chuck)Gun CoolantThrough Spindle Coolant (Only for Special Chuck)Chuck Air Blow (Upper Chuck)Air GunThrough Spindle Air Blow (Only for Special Chuck)

High Pressure Coolant

Power Coolant System (For Automation)Bed CoolantCoolant ChillerChip DisposalCoolant TankChip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)

Chip Wagon

Safety DeviceDoor Inter-LockTotal Splash GuardChuck hydraulic pressure maintenance interlockBack Spin Torque Limiter (BST)Torque LimiterElectric DeviceCall LightCall LightCall Light & BuzzerWork Light Electric Cabinet LightRemote MPGSpindle Load Meter (LED Type)Spindle RPM Meter (LED Type)

5″6″5″6″

0.4Bar (5.8 psi)6Bar (87 psi)

115ℓ(30.4 gal)

Right (Rear)

Standard(180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Large Swing(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

1Color : ■3Color : ■■■3Color : ■■■B

Spindle Electric Device

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable

KIT250●○☆☆●●☆

○(CE:●)☆☆○☆

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-

●○○☆○○☆●○☆○☆

●

○

☆

○

○

○

☆

☆

●●

○(CE:●)●☆

○○○●○-○○

KIT250○○○○○●○☆○○

-○○-☆

○○○○☆

○☆☆○☆○☆○○○☆☆☆

●

●

☆○○☆

☆

●☆☆

Work CounterTotal CounterTool Counter

Multi Tool Counter

ABS EncoderElectric Circuit BreakerAVR (Auto Voltage Regulator)TransformerAuto Power OffMeasurementQ-SetterWork Close Confirmation Device(Only for Special Chuck)Linear ScaleCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer MQL (Minimal Quantity Lubrication)Fixture & AutomationAuto DoorAuto Shutter (Only for Automatic System)Sub Operation PannelBar Feeder InterfaceBar Feeder (FEDEK)Extra M-Code 4eaAutomation Interface

I/O Extension (IN & OUT) Parts CatcherParts ConveyorSemi Automation SystemSemi Automation SystemHyd. DeviceStandard Hyd. Cylinder

Standard Hyd. Unit

S/WMachine Guidance (HW-MCG : FANUC)Tool Monitoring (HW-TM : FANUC)DNC software (HW-eDNC : FANUC)Energy Saving System (HW-ESS : FANUC)Monitoring of the state of equipment(HW-MMS : FANUC)ETCTool BoxCustomized ColorCAD & CAM

DigitalDigitalDigital6ea9ea

15kVA

TACOSMCX/Z Axis

16Contact32ContactMain SP.

Only for Bearing PartsGeneral Turning

Hollow35bar (507.6 psi)/ 15ℓ (4gal)

Need Munsel No.

Specifications are subject to change without notice for improvement.

SPECIFICATIONS

Standard & Optional

Main SpindleHollow Chuck 3 Jaw

Main SpindleSolid Chuck 3 Jaw

Standard Soft Jaw (1set)Chuck Clamp Foot Switch2 Steps Hyd, Pressure DeviceSpindle Inside Stopper5° IndexCs-Axis (0.001°)Block ToolTool HolderBoring SleeveDrill SocketU-Drill HolderU-Drill Holder SleeveØ32 (Ø1.3″) Boring HolderRotating Tool Head (X,Z Axis)Tail Stock & Steady RestManual Tail StockCoolant & Air BlowStandard Coolant (Nozzle)Chuck Coolant (Upper Chuck)Gun CoolantThrough Spindle Coolant (Only for Special Chuck)Chuck Air Blow (Upper Chuck)Air GunThrough Spindle Air Blow (Only for Special Chuck)

High Pressure Coolant

Power Coolant System (For Automation)Coolant ChillerChip Disposal

Coolant Tank

Chip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)

Chip Wagon

Safety DeviceDoor Inter-LockTotal Splash GuardChuck hydraulic pressure maintenance interlockTorque LimiterBack Spin Torque Limiter (BST)Electric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet Light

Controller

Remote MPG

Sp. Load Meter(LED Type)

Sp. RPM Meter(LED Type)

6″8″10″6″8″10″

0.4Bar (5.8 psi)6Bar (87 psi)

100ℓ (26.4gal)130ℓ (34.3gal)Front (Rear)Front (Right)

Standard(180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Large Swing(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

1Color : ■3Color : ■■■3Color : ■■■B

FANUCHYUNDAI-iTROL

FANUC(Mounted Type)HYUNDAI-iTROL(Built-in Type)FANUC(Mounted Type)HYUNDAI-iTROL(Built-in Type)

Spindle Electric Device

● : Standard ○ : Option ☆ : Prior Consultation - : Non Applicable

KIT450●○-○☆-●●○☆○○

●●●○○●☆

-

●○○☆○○☆●○☆☆

●-○○☆

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KIT450○○○○○○●☆○

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Work CounterTotal CounterTool Counter

Multi Tool Counter

Electric Circuit BreakerABS EncoderAVR (Auto Voltage Regulator)TransformerETCFlash Memory CardAuto Power OffDouble Foot SwitchBack-Up Module For BlackoutMeasurementQ-SetterWork Close Confirmation Device(Only for Special Chuck)Linear ScaleCoolant Level Sensor (Only for Chip Conveyor)Environment

Air Conditioner

DehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & Automation Auto DoorAuto Shutter (Only for Automatic System)Sub Operation PannelBar Feeder InterfaceBar Feeder (FEDEK)Extra M-Code 4eaAutomation Interface

I/O Extension (IN & OUT)

Parts CatcherParts ConveyorSemi Automation SystemHyd. DeviceStandard Hyd. Cylinder

Standard Hyd. Unit

S/WMachine Guidance (HW-MCG : FANUC)Tool Monitoring (HW-TM : FANUC)DNC software (HW-eDNC : FANUC)Energy Saving System (HW-ESS : FANUC)Monitoring of the state of equipment(HW-MMS : FANUC)ETCTool BoxCustomized ColorCAD & CAM Software

DigitalDigitalDigital6ea9ea

20kVA

TACOSMCX/Z Axis

FANUCHYUNDAI-iTROL

16Contact32ContactMain SP.

Hollow35bar (507.6 psi)/ 10ℓ (2.6gal)35bar (507.6 psi)/ 15ℓ (4gal)

Need Munsel No.


14+

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SPECIFICATIONS

unit : mm(in)External Dimensions

SPECIFICATIONS

TOOL TABLE

425 (16.7) 807 (31.8) 458 (18)1690 (66.5)

126(5)

460(18.1)

682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)

SP. CENTER

744

(29.

3)37

6(1

4.8)

581

(22.

9)

85 (3.3

)10

05 (3

9.6)

550

(21.

7)

1000

(39.

4)25

5(1

0)

577 (22.7)400

(15.

7)56

5 (2

2.2)

749 (29.5)

765

(30.

1)

1671

(65.

8) :

Sie

men

s

334(13.1)

1020

(40.

2)1650

(65)

: Fa

nuc916.5 (36.1)

520(20.5)

595(23.4)

515(20.3)

340(13.4)

555

(21.

8)98

8 (3

8.9)

1970 (77.5) 1248 (49.1)

1000

(39.

4)

SP. CENTER

CHIP CONVEYOR, REAR(OPTION)

1000

(39.

4)

CHIP CONVEYOR, SIDE R(OPTION)


1650

(65)

1060

(41.

7)

450 (17.7) 635 (25) 350(13.8)

151(5.9)

1435 (56.5)

755

(29.

7)89

5 (3

5.2)

291(11.5)

550 (21.7) 564 (22.2) 635 (25)2040 (80.3) 1147 (45.2)

1000

(39.

4)

1036 (40.8)

1000

(39.

4)

876 (34.5)SP. CENTER

1169 (46)385 (15.1)486 (19.1)70(2.7)

770

(30.

3)

770

(30.

3)

1532 (60.3) 108 (4.3)

1352 (53.2)175(6.9)

TOOL TABLE

425 (16.7) 807 (31.8) 458 (18)1690 (66.5)

126(5)

460(18.1)

682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)

SP. CENTER

744

(29.

3)37

6(1

4.8)

581

(22.

9)

85 (3.3

)10

05 (3

9.6)

550

(21.

7)

1000

(39.

4)25

5(1

0)

577 (22.7)400

(15.

7)56

5 (2

2.2)

749 (29.5)

765

(30.

1)

1671

(65.

8) :

Sie

men

s

334(13.1)

1020

(40.

2)1650

(65)

: Fa

nuc916.5 (36.1)

520(20.5)

595(23.4)

515(20.3)

340(13.4)

555

(21.

8)98

8 (3

8.9)

1970 (77.5) 1248 (49.1)

1000

(39.

4)

SP. CENTER


1000

(39.

4)



1650

(65)

1060

(41.

7)

450 (17.7) 635 (25) 350(13.8)

151(5.9)

1435 (56.5)

755

(29.

7)89

5 (3

5.2)

291(11.5)

550 (21.7) 564 (22.2) 635 (25)2040 (80.3) 1147 (45.2)

1000

(39.

4)

1036 (40.8)

1000

(39.

4)


1169 (46)385 (15.1)486 (19.1)70(2.7)

770

(30.

3)

770

(30.

3)

1532 (60.3) 108 (4.3)

1352 (53.2)175(6.9)

KIT250

unit : mm(in)External Dimensions

KIT450

TOOL TABLE

425 (16.7) 807 (31.8) 458 (18)1690 (66.5)

126(5)

460(18.1)

682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)

SP. CENTER

744

(29.

3)37

6(1

4.8)

581

(22.

9)

85 (3.3

)10

05 (3

9.6)

550

(21.

7)

1000

(39.

4)25

5(1

0)

577 (22.7)400

(15.

7)56

5 (2

2.2)

749 (29.5)

765

(30.

1)

1671

(65.

8) :

Sie

men

s

334(13.1)

1020

(40.

2)1650

(65)

: Fa

nuc916.5 (36.1)

520(20.5)

595(23.4)

515(20.3)

340(13.4)

555

(21.

8)98

8 (3

8.9)

1970 (77.5) 1248 (49.1)

1000

(39.

4)

SP. CENTER


1000

(39.

4)



1650

(65)

1060

(41.

7)

450 (17.7) 635 (25) 350(13.8)

151(5.9)

1435 (56.5)

755

(29.

7)89

5 (3

5.2)

291(11.5)

550 (21.7) 564 (22.2) 635 (25)2040 (80.3) 1147 (45.2)

1000

(39.

4)

1036 (40.8)

1000

(39.

4)


1169 (46)385 (15.1)486 (19.1)70(2.7)

770

(30.

3)

770

(30.

3)

1532 (60.3) 108 (4.3)

1352 (53.2)175(6.9)

TOOL TABLE

425 (16.7) 807 (31.8) 458 (18)1690 (66.5)

126(5)

460(18.1)

682 (26.9) 540 (21.3) 468 (18.4)430 (16.9)

SP. CENTER

744

(29.

3)37

6(1

4.8)

581

(22.

9)

85 (3.3

)10

05 (3

9.6)

550

(21.

7)

1000

(39.

4)25

5(1

0)

577 (22.7)400

(15.

7)56

5 (2

2.2)

749 (29.5)

765

(30.

1)

1671

(65.

8) :

Sie

men

s

334(13.1)

1020

(40.

2)1650

(65)

: Fa

nuc916.5 (36.1)

520(20.5)

595(23.4)

515(20.3)

340(13.4)

555

(21.

8)98

8 (3

8.9)

1970 (77.5) 1248 (49.1)

1000

(39.

4)

SP. CENTER


1000

(39.

4)



1650

(65)

1060

(41.

7)

450 (17.7) 635 (25) 350(13.8)

151(5.9)

1435 (56.5)75

5 (2

9.7)

895

(35.

2)291

(11.5)550 (21.7) 564 (22.2) 635 (25)

2040 (80.3) 1147 (45.2)

1000

(39.

4)

1036 (40.8)

1000

(39.

4)


1169 (46)385 (15.1)486 (19.1)70(2.7)

770

(30.

3)

770

(30.

3)

1532 (60.3) 108 (4.3)

1352 (53.2)175(6.9)

16+

17

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SPECIFICATIONS

unit : mm(in)Tooling Travel Range

KIT250

OD Holder (R&L)

OD Holder

ID Holder

Grooving

BiteCopying

Threading

Boring Bar

Drill

Socket

OD Holder (R&L)

OD Holder (R)

ID Holder

Grooving

BiteCopying

Threading

Boring Bar

Drill

Socket

OD Holder (R)

OD Holder (L) U-Drill Holder

Socket

Bite

Bite U-Drill

U-Drill Holder U-Drill Socket U-Drill

Inside

Drill

ID Holder

OD Holder(R&L)

Right/Left (□20″)

Left (□20″)

Double (□20″)


Double OD (□25″)

Single Ø32 (1 1/4″)

Tool Holder

Cap

Ø8 (5/16″)

Ø10 (3/8″)

Ø12 (1/2″)

Ø16 (5/8″)

Ø20 (3/4″)

Ø25 (1″)

MT 1 × MT 2

MT 2

Ø20 (3/4″)

Ø25 (1″)

O.D.Tool Holder

I.D. Tool Holder

U-Drill Tool Holder

Boring

Drill

U-Drill

Turning Holder

Turning Holder

Socket

ITEM KIT250

1

-

1

-

-

1

-

-

1

1

1

-

-

-

1

1

-

-

Tooling Parts Detail

SPECIFICATIONS


unit : mm(in)Tooling Travel Range

KIT450

OD Holder (R&L)

OD Holder

ID Holder

Grooving

BiteCopying

Threading

Boring Bar

Drill

Socket

OD Holder (R&L)

OD Holder (R)

ID Holder

Grooving

BiteCopying

Threading

Boring Bar

Drill

Socket

OD Holder (R)

OD Holder (L) U-Drill Holder

Socket

Bite

Bite U-Drill

U-Drill Holder U-Drill Socket U-Drill

Inside

Drill

ID Holder

OD Holder(R&L)


Left (□20″)

Double (□20″)


Double OD (□25″)

Single Ø32 (1 1/4″)

Tool Holder

Cap

Ø8 (5/16″)

Ø10 (3/8″)

Ø12 (1/2″)

Ø16 (5/8″)

Ø20 (3/4″)

Ø25 (1″)

MT 1 × MT 2

MT 2

Ø20 (3/4″)

Ø25 (1″)

O.D.Tool Holder

I.D. Tool Holder

U-Drill Tool Holder

Boring

Drill

U-Drill

Turning Holder

Turning Holder

Socket

ITEM KIT450

2

-

1

Opt

Opt

2

Opt

Opt

Opt

1

1

1

Opt

Opt

1

Opt

Opt

Opt

Tooling Parts Detail

SPECIFICATIONS

18+

19

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unit : mm(in)The Stroke of Table

KIT250

SPECIFICATIONS

KIT450

X-ST

ROKE

3(0.1)

unit : mm(in)The Stroke of Table

20+

21

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SPECIFICATIONS

SPECIFICATIONS

Specifications [ ] : Option


ITEM KIT250

CAPACITY

Swing Over the Bed mm(in) Ø320 (12.6″)

Max. Turning Dia. mm(in) Ø135 (5.3″)

Max. Turning Length mm(in) 150 (5.9″)

Bar Capacity mm(in) Ø32 (1.3″)

SPINDLE

Chuck Size mm(in) Ø135 (5.3″)

Spindle Bore mm(in) Ø42 (1.7″)

Spindle Speed (rpm) r/min 7,000

Motor (Max/Cont.) kW(HP) 5.5/3.7 (7.4/5)

Torque (Max/Cont.) N・m(lbf・ft) 48/32.4 (35.4/23.9)

Spindle Type - BELT

Spindle Nose - FLAT Ø110 (4.3″)

FEED

Travel (X/Z) mm(in) 250/200 (9.8″/7.9″)

Rapid Traverse Rate (X/Z) m/min(ipm) 24/30 (944.8/1,181)

Slide Type - LM GUIDE

BLOCKTOOL

No. of Tool EA 4

Tool SizeOD mm(in) □20×20 (□0.8″×□0.8″)

ID mm(in) Ø25 (1″)

TANKCAPACITY

Coolant Tank ℓ(gal) 115 (30.4)

Lubricating Tank ℓ(gal) 1.8 (0.5)

POWERSUPPLY

Electric Power Supply kVA 8

Thickness of Power Cable Sq OVER 16

Voltage V/Hz 220/60 (200/50)

MACHINE

Floor Space (L×W) mm(in) 1,690x1,640 (66.5″x64.6″)

Height mm(in) 1,670 (65.7″)

Weight kg(lb) 1,900 (4,189)

NC Controller - HYUNDAI WIA FANUC i Series

Specifications [ ] : Option


22+

23

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SPECIFICATIONS

ITEM KIT450

CAPACITY

Swing Over the Bed mm(in) Ø530 (20.9″)

Max. Turning Dia. mm(in) Ø170 (6.7″)

Max. Turning Length mm(in) 300 (11.8″)

Bar Capacity mm(in) Ø45 (1.8″)

SPINDLE

Chuck Size mm(in) Ø169 (6.7″)

Spindle Bore mm(in) Ø53 (2.1″)

Spindle Speed (rpm) r/min 6,000 [6,000]

Motor (Max/Cont.) kW(HP) 15/11 (20/15) [10.8/9 (14.5/12)]

Torque (Max/Cont.) N・m(lbf・ft) 95.5/70 (70.4/51.6) [75.6/68.7 (55.7/50.6)]

Spindle Type - BELT

Spindle Nose - A2-5

FEED

Travel (X/Z) mm(in) 450/300 (17.7″/11.8″)

Rapid Traverse Rate (X/Z) m/min(ipm) 30/36 (1,181/1,417)

Slide Type - LM GUIDE

BLOCKTOOL

No. of Tool EA 6

Tool SizeOD mm(in) □20×20 (□0.8″×□0.8″)

ID mm(in) Ø32 (1.3″)

TANKCAPACITY

Coolant Tank ℓ(gal) 100 (26.4)

Lubricating Tank ℓ(gal) 1.8 (0.5)

POWERSUPPLY

Electric Power Supply kVA 17

Thickness of Power Cable Sq OVER 16

Voltage V/Hz 220/60 (200/50)

MACHINE

Floor Space (L×W) mm(in) 2,110x1,586 (83.1″x62.4″)

Height mm(in) 1,830 (72″)

Weight kg(lb) 2,700 (5,952)

NC Controller - HYUNDAI WIA FANUC i Series [HYUNDAI-iTROL]

CONTROLLER

Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

HYUNDAI-iTROL (KIT450)Control & Composition Number of axis/SpindlesNumber of axis/Spindles, max.Color displayKeyboardPart programAddition of part program on CF cardTransfer FunctionFeedrate overrideTransfer value input rangeUnlimited rotation of rotation axisAcc./Dec. with jerk limitationMeasuring systems 1 and 2, selectableTravel to fixed stopAuto Servo Tuning (AST)Spindle FunctionSpindle overrideSpindle speed, max. programmable value rangeAutomatic gear stage selectionSpindle orientationSpindle speed limitationRigid tappingSpindle control with PLCInterpolationLinear interpolation axis, max.Circle via center point and end pointCircle via interpolation pointHelical interpolationNon-uniform rational B splinesContinuous - path mode with programmable rounding clearanceProgram FunctionSubroutine levels, max.Interrupt routines, max.Number of levels for skip blocksPolar CoordinatesDimensions inch/metric, changeover manually or via programDynamic preprocessing memory FIFOLook aheadAbsolute/Incremental commandScaling/RotationRead/Write system variablesBlock searchEdit backgroundProcessing program number, max.Using of CF Card, USBBasic coordinate number, max.Work coordinate number, max.Basic/Work coordinate programming changeScratching functionGlobal and Local user data (GUD/LUD)Global program user dataInteractive cycle programTool FunctionTool radius compensationsTool offset selection via T/D numbersTools / Cutting edges in tool listMonitoring FunctionWorking area limitSoftware and Hardware limitZero-speed/Clamping monitoring2D/3D protection zonesContour monitoringCompensationBacklash compensationLeadscrew error compensationMeasuring system error compensationFeedforward control (Speed control)

2 axes (X, Z) / 3 axes (X, Z, C) 8 axes (Axis + Spindle) TFT 10.4" Color (800 x 600) QWERTY Full Keyboard 1MB, 3MB, 5MB

0% ~ 200% ± 999999999

0% ~ 150% 1000000 ~ 0.0001

4 axis

7 2 2

1 G90 / G91

750

1 100

128 / 256, 256 / 512

Safety FunctionSafe torque off (STO)Safe brake control (SBC)Safe stop 1 (SS1)Diagnostic FunctionAlarm/Message , Alarm logPLC status/LAD online displayPLC remote connection (Ethernet)Protection FunctionEmergency StopOver TravelContour MonitoringProgram ProtectionAutomation Support FunctionActual velocity displayTool life managementWork counter/Cycle time2D simulationManual OperationManual handle/Jog transferManual measurement of workpiece / tool offsetAutomatic tool/Workpiece measurementAutomatic/Program reference approachAutomatic OperationProgram run as using CF card/USBProgram control/modificationBlock searchRepositionPreset (Set actual value)Data TransmissionEthernet networkUSB memory stick & CF cardConvenience FunctionProcessing setting(Coordinate system setting, TMS)Processing support(Tool Monitoring, Spindle overload monitoring)Maintenance(Turret Guidance, I/O monitoring, Manual)Management (Soft MCP, M/G code List)SMART machiningEnergy saving function (ECO)Machine Monitoring System (MMS Lite)LanguageStandard support language

OptionMaximum skip block numberDRF offsetMDI program save/loadTeach-In mode3D simulation(Except for working area/Collision check)Real time simulationInteractive program (Shop Turn)Spline interpolationProgram remote control in network

Language

As time / As amount Embedded

Chinese Simplified, English, Korean

10

Chinese Traditional, French, German,Italian, Portuguese, Spanish

HYUNDAI WIA FANUC i SeriesControl function / Screen display

Control axis number

Simultaneous control axis number

Min. input unit

Min. increment

High speed HRV controlInch/metric conversionInterlockMachinelockEmergency stopStroke check 1Stroke check 2Stroke check 3Follow upSub off

Backlash compensation

Position switchFault load detectionHigh resolution transfer control (HRM)LCD / MDIOperationAuto handling (memory)MDI handlingSearch functionProgram re-startPreventive function for mis-handlingBuffer registrationProgram check functionSingle blockFeed functionManual jog feedManual Handle ScaleFeed commandFeed overrideJog overrideRapid transfer overrideOverride releaseTransfer/minute, transfer/rpmProgram input and interpolation function

Nano interpolation

Dwell functionThreading retractVariable lead threadingReturn of first zero pointReturn check of zero pointReturn of second zero pointProgram stop/overTape codeOptional block skipMax. program enter unitProgram numberAbsolute, incremental programmingDecimal number enteringPlain selectionWork coordinate selectionManual absolute Drawing dimension direct input programmingG code systemProgrammable data inputSub program callCustom macro BCustom macro variable additionMultiple repetitive cyclesMultiple repetitive cycles ⅡLathe fixed cycleManual guide i

Max. 4 axesX, Z axisX, Z, C axis (M type machine)2 axes/straight, arc interpolation (Max. 4 axes)X, Z axis : 0.001mm (0.0001″)C axis : 0.001 deg.X, Z axis : 0.001mm (0.0001″)C axis : 0.001 deg.

G20 / G21Each axes / All axesFull axes

Over-travel

+/- 0~9999 Pulse(Rapid traverse & cutting feed)

Back spin torque limiter (BST)

8.4″ Color LCD

Sequence, Program

Dry run, Program check

Rapid transfer, Jog, Handlex1, x10, x100Direct command for F code feed0~200% (10% units)0~2,000 mm/min [79 ipm]F1, F5, F25/F50, F100%

Positioning/Straight/Arc(G00/G01/G02/G03)G04, 0~9999.9999 sec

G28, ManualG27G30M00, M01 / M02, M30EIA / ISO1 EA+/- 9999.9999”O+4 digit number

G17, G18, G19G52 to G59“ON” FixedIncluded chamfering / Corner R`A/B/CG1010 Steps

#100 to #199, #500 to #999

Interactive program

Sub / Main spindle functionM-Code functionM-Code function lockLock sp. speed commandMain sp. constant controlSpindle speed overrideSpindle position decisionRigid tappingTool function / Tool compensationTool functionTool offset quantityTool offset Tool nose radius compensationConfiguration/wear compensationDirect input of measuring tool compensation B Tool life managementData input, output and editing functionInput/output interfaceMemory card input and outputProgram storing capacityProgram registration quantityMemory lockBackground editAdditional expandable editScreen, diagnosis and setting functionSelf diagnosis functionHistoric screenHelp functionOutside messageOperation time/counter displayActual sp. speed, T code displayActual machining feed rate displayHandling monitor screenGraphic screenSpindle/servo setting screenLanguagesLCD screen saveAuto data backupFunction according with machine specificationCs contouring functionStored pitch error compensationPole coordinate commandCylinder interpolationDrill fixed cycleSp. positioning expandable

OptionHigh speed EthernetOptional block skip3rd & 4th reference point returnProgram storing capacityData serverPolygon turningHellical interpolationDynamic graphic display8 level data protection functionManual guide i

Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

M4 digit number

S + 4 digit number, binary number outputG96, G9750% ~ 150% (10% unit)

T2 + 264 pairs

G40, G41, G42

RS232C, Memory Card

320 KbyteMax 500 programs

NC program copy, move, change

Alarm and handling screen

Rod meter light

Screen saver

Turn millTurn millTurn millTurn millTurn millTurn mill

100 Mbps (Option board is required)9 EA

512 Kbyte1GB

Interactive program (10.4″Color LCD)

24+

25

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CONTROLLER

GLOBAL NETWORK

26+

27

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OVERSEAS OFFICES

Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680

Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804

HEADQUARTER

HYUNDAI WIAMachine Tools America 265, Spring Lake Drive, Itasca, IL, 60143

TEL : +1 201 489 2887 FAX : +1 201 489 2723

Jiangsu HYUNDAI WIANo.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

TEL : +86 512 5672 6808FAX : +86 512 5671 6960

Chengdu OfficeNO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China 610041

TEL : +86 28 8665 5550FAX : +86 28 8666 2985

HYUNDAI WIAMachine Tools Europe Kaiserleipromenade 5, D-63067 Offenbach, Germany

TEL : +49 69271 472 701FAX : +49 69271 472 719

Hyundai WIA Machine Tools ChinaShanghai Office1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, 200233

TEL : +86 21 6427 9885FAX : +86 21 3431 0376

Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China 430056

TEL : +86 27 5956 3256~7FAX : +86 27 5952 3258

Raunheim Service CenterRaunheim R&D CenterKelsterbacher Strasse 51, 65479 Raunheim, Germany

TEL : +49 6142 9256 0 FAX : +49 6142 834 100

Beijing Office13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China 100176

TEL : +86 10 8453 9850~2FAX : +86 10 8453 9853

Qingdao OfficeRoom 1207, Caifu Building, 182-6 Haier Middle Road, Qingdao, China 266061

TEL : +86 532 8667 9333~5FAX : +86 532 8667 9338

Inida Office#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, IndiaTEL: +91-44-3290-1719

Guangzhou OfficeRoom 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China 511400

TEL : +86 20 8550 6595~6 FAX : +86 20 8550 6597

Shenyang OfficeRoom 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China 110013

TEL : +86 24 3228 6640FAX : +86 24 3228 6642

2015-12 002.002 ENG

Head Office & Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9206, 9299 Fax +82 55 210 9804

machine.hyundai-wia.com

Overseas Sales Team16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 593 8173

Middle ShaftKIT450 Movie Piston Ring Gear

KIT Series - Müggler Engineering ApS · The Gang Type CNC Turning Center Kit Series, designed by Hyundai WIA with years of expertise and the latest technology, is a gang tool CNC

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