Transcript
22
Introduction
Dear Potential Customer:
I am pleased you have elected to download this presentation, the following slides will give you a glimpse inside our organization. You will find our organizational structure, services, capabilities, parts and industries served.
MVP Plastics, Inc., a privately held minority-owned company, diversified plastics component supplier with capacity and capital available for growth.
MVP is committed to providing value based solutions to all of our customers with extreme emphasis on quality.
Sincerely,Darrell L. McNairPresident/CEO
Company Background
MVP Plastics, Inc. was formed in 2000 and is a versatile plastics component processor with equipment and processes serving diverse markets from its facilities in Middlefield, Ohio and Brownsville, Texas. MVP Plastics, Inc. provides the following products:• Injection and Structural Foam Molding • Two Shot Molding• Over Molding • Insert Molding • Gas Assist Molding • Value-Added Processes: Hot Stamping, Chrome Plating, Painting and Assembly • Engineering Support and Project Management
We are a privately held, minority-owned business with a proven ability to understand and meet the plastics processing and assembly needs of wide-ranging industries including:• Industrial/Consumer• Major Appliance• Energy• Automotive
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Background and History
44
Shon DionneDirector of Sales
Manufacturing Engineering Customer Service
Frank DruschelDirector of Operations
Quality Engineering/Auditors
Ed KalbfellQuality Manager
Margie SemanHuman Resource Manager
Darrell McNairPresident/CEO
Sharon VernerController
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Operation’s Features & BenefitsSystematic Molding
Provides zero defects, locked process, part discrimination, and schedule flexibility
Certified ISO/TS16949
UL Recognized internal material traceability
MRP scheduling, EDI & Bar Coding technology
EDI, Website scheduling, Advance shipment plansWe also supply summaries for expediting Kan Ban (Pull Demand System),minimum inventory, and vendor managed inventories.
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Industries & Customers Served
• Industrial/Consumer
• Major Appliance
• Telecommunications
• Transportation
• Fuel Delivery
• Power Back-Up
Durable Goods Customers
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Industries & Customers ServedAutomotive Customers
• Seat Trim
• Air Outlets
• Electrical Brackets
• In-Mold Decorative
• Hard Trim
11
AssemblyNew Vane Tooling
New Links and Retainer BarTooling
All other Components Made with Existing Tooling
1313
Sample Products
• Major Appliance
– Washer Spray Nozzle Assemblies, Dryer Insert-Molded Pulleys, Washer Clips, Clamps, and Hose
Buckets. Oven Handles. Dishwasher Racks. Vacuum Cleaner Components.
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Sample Products• Telecommunications
– Fiber Optic Splice Trays, Enclosures
• Truck/ Agriculture– Chrome Plated Bezels, Housings, Heat Sink Housings,
• Automotive– Molded in Color Body Side Moldings, Paintable Body Side Moldings, Electrical Connectors, Fuse Block, Power Distribution Boxes, Fuse
Mount Brackets, Wire Channels.
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Capabilities
• Injection and structural foam molding• Two shot molding• Overmolding (horizontal and vertical)• Insert molding• Gas assist molding• Value added process: hot stamping, chrome plating,
painting & assembly• Engineering support & Project management• Scientific Molding (RJG)
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Scientific Molding
• Rheology studies for optimum velocity of first-stage injection
• We optimize injection pressure, injection velocity, transfer position, fill time, pack, and hold pressure and then conduct a gate seal study to determine pack time.
• Pressure transducers inside the cavities to monitor cavity pressure
• Correlate good parts with process measurements
• Once the process is stabilized and acceptable parts are produced, this becomes a “Locked Process”, which correlates to good parts.
• On-line monitoring and process management
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Engineering Material SelectionOptimal Gate Location AnalysisMold Flow AnalysisEstimated Sink / Warp AnalysisSimulated Load / Stress AnalysisCooling Analysis
2121
Quality ManagementAPQPPPAPFMEA
Control PlansSPC
Measuring Systems AnalysisFull inspection capabilities, including CMM
Quality Management System ProceduresEnvironmental Management System Procedures
Work Instructions / Operator InstructionsInternal Auditing
Management ReviewsVisual Aids
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Program Manager
Process Engineering
DFM/DFA Tool Design
(MFG. Plant)Quality
AssuranceControl Plans
FMEA PPAP
(MFG. Plant)
Manufacturing Process Flow
Work Cell Design
(MFG. Plant)
Project Engineering
Product Development
DesignFEA
DFMEA Data
Management
(Contract)
PurchasingSupplier
Management
(MFG. Plant)
NEW JOB AWARD
CUSTOMERPURCHASING ENGINEERING
QUALITY MANUFACTURING
Program Management
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